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Hardware Installation Manual of the IES Series 

    7 

HWMN-IES-R20121030 

 

Output Signal Connections 

The  IES  integrated  stepper  offers  the  PED 
(in-position)  signal  to  indicate  the 
achievement  of  target  position.  The  ALM 
signal  will  be  active  when  the  integrated 
stepper goes into error. The output of PED 
and  ALM  is  isolated  and  you  can  connect 
them  to  the  inputs  of  the  controller  as 
shown in the right figure. 

 

 

 

 

 

5. Power Supply Selection 

To achieve good driving performances, it is important to select supply voltage and output current properly. Generally 
speaking, supply voltage determines the high speed performance of the motor, while output current determines the 
output torque of the driven motor (particularly at lower speed). Higher supply voltage will allow higher motor speed 
to be achieved, at the price of more noise and heating. If the motion speed requirement is low, it

s better to use lower 

supply voltage to decrease noise, heating and improve reliability. 

Regulated or Unregulated Power Supply 

Both regulated and unregulated power supplies can be used to supply the drive. If regulated power supplies (such as 
most switching supplies.) are indeed used, it is important to have large current output rating to avoid problems like 
current clamp, for example using 4A supply for 3A motor-drive operation. On the other hand, if unregulated supply 
is  used,  one  may  use  a  power  supply  of  lower  current  rating  than  that  of  motor  (typically  50%

70%  of  motor 

current). The reason is that the drive draws current from the power supply capacitor of the unregulated supply only 
during  the  ON  duration  of  the  PWM  cycle,  but  not  during  the  OFF  duration.  Therefore,  the  average  current 
withdrawn  from  power  supply  is  considerably  less  than  motor  current.  For  example,  two  3A  motors  can  be  well 
supplied by one power supply of 4A rating. 

Multiple Drives 

It  is  recommended  to  have  multiple  drives  to  share  one  power  supply  to  reduce  cost,  if  the  supply  has  enough 
capacity. To avoid cross interference, DO NOT daisy-chain the power supply input pins of the drives. Instead, please 
connect them to power supply separately. 

Drive

Controller

VCC

PED-

PED+

In-Position

ALM-

ALM+

Alarm

GND

Summary of Contents for IES Series

Page 1: ...ustom built 17 42mm Blank Standard 09 0 9Nm Blank Standard Blank Standard 23 57mm A Branch Series A 20 2 0Nm 485 RS485 24 60mm B Branch Series B 40 4 0Nm CAN CANOpen Hardware Installation Manual IES Series Integrated Easy Servos www leadshine com HWMN IES R20121030 ...

Page 2: ...policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of the product may directly threaten life or injury According to Leadshine s terms and conditions of sales the user of Leadshine s products in life support or aircraft applications assumes all risks of such use and indemnifies Leadshine against all damages 2012 by Leadshine T...

Page 3: ...s document Caution Make sure the power supply voltage dose not exceed the drive s input range Double check the connections and make sure the power lead polarity is correct Warning Do not set high current to small stepper motor It is possible that the motor will be damaged Caution Disconnect the motor from the load if you are not sure the move direction Adjust the axis in the middle before trying t...

Page 4: ... 7 Regulated or Unregulated Power Supply 7 Multiple Drives 7 Selecting Supply Voltage 8 Recommended Supply Voltage 8 6 Typical Connections 9 7 RS232 Communication Connections 9 8 Configuring the Drive 10 Introduction 10 Micro step Resolution Selection 11 Current Control Detail 11 Fine Tuning 11 9 Protection Functions 12 Over current Protection 12 Over voltage Protection 12 Position Error Protectio...

Page 5: ...tems the IES can significantly improve high speed performance by as much as 30 In addition the IES performs much better in response time and speed acceleration over open loop step systems Compared with brushless servo systems the IES has much higher low speed torque no overshooting zero settling time no overshooting no hunting and no little tuning Significant cost cutting also makes the IES ideal ...

Page 6: ... CCW Optional In position Alarm 200K Default 500K Optional 2 0Nm Mechanical Specifications Elimination of Heat Drive board s reliable working temperature case should be 70 158 and motor working temperature surface should be 80 176 It is recommended to set 40 holding current percentage and use automatic idle current mode namely current automatically reduce to 40 when motor stops so as to reduce dri...

Page 7: ...S6 In double pulse mode software configurable this input represents clockwise CW pulse active both at high level and low level 4 5 24V when PUL HIGH 0 0 5V when PUL LOW For reliable response pulse width should be longer than 2 5μs for 200K MAX input frequency or 1μs for 500K MAX input frequency 2 PUL I 3 DIR I Direction Signal In single pulse mode this signal has low high voltage levels representi...

Page 8: ...age over current and position following error This port can sink or source MAX 20mA current at 24V In default the impedance between ALM and ALM is low impedance in normal operation and becomes high when any protection is activated The active impedance of alarm signal is software configurable 10 ALM O The power input connector is a two pin screw terminal It has the Vdc and GND inputs which correspo...

Page 9: ... it See more information in the software manual In order to avoid problems such as motor not moving losing steps and only running at low speed the PULSE DIRECTION and ENABLE signal must have the following sequence Symbol Description Requirement tDS Direction Setup Time 2us tPHS tPLS Pulse High Level Setup Time Pulse Low Level Setup Time 2 5us For 200K MAX frequency 1 0us For 500K MAX frequency tDD...

Page 10: ...r high current equipment in case of electronic interference coupled into the IES through air NPN Signal Connections If the motion controller is not differential output type recommended to select motion controller with NPN type output as it can sink more current than source current In this connection Pulse Direction and Enable signal share the same VCC Positive terminal PNP Signal Connections In th...

Page 11: ...regulated Power Supply Both regulated and unregulated power supplies can be used to supply the drive If regulated power supplies such as most switching supplies are indeed used it is important to have large current output rating to avoid problems like current clamp for example using 4A supply for 3A motor drive operation On the other hand if unregulated supply is used one may use a power supply of...

Page 12: ...m for power fluctuation and back EMF Driver Input Voltage Driver Upper Input limit Power Supply Voltage Heating Vibration Maximum Safe Rating Driver Upper Input limit 10 Driver Lower Input limit 10 Driver Lower Input limit Minimum Safe Rating Torque Speed Safe Region Driver Input Voltage Driver Upper Input limit Power Supply Voltage Heating Vibration Maximum Safe Rating Driver Upper Input limit 10...

Page 13: ...b pulse direction signals causing motor position error system instability and other failures If a power supply serves several drives separately connecting the drives is recommended instead of daisy chaining It is prohibited to pull and plug power connector while the drive is powered ON because there is high current flowing through motor coils even when motor is at standstill Pulling or plugging po...

Page 14: ...are If any bit of the DIP switch is at OFF position the integrated drive board will take micro step revolution setting determined by bit positions of the DIP switch Use the following table for their resolution settings via the DIP switch Micro Step Resolution Steps Revolution S1 S2 S3 S4 Software Configured Default 4000 On On On On 800 Off On On On 1600 On Off On On 3200 Off Off On On 6400 On On O...

Page 15: ...n send the real time shaft position back to the integrated drive of the IES Like traditional servo controls the drive can automatically adjust the output current to the motor The output current ranges between the holding current and the close loop current When there is no pulse sent to the drive the IES goes into idle mode and the actual motor current is determined by the holding current percentag...

Page 16: ...otection will be activated and red LED will blink twice within each periodic time Caution When above protections are active the motor shaft will be free or the LED will blink Reset the drive by repowering it to make it function properly after removing above problems Since there is no protection against power leads reversal it is critical to make sure that power supply leads correctly connected to ...

Page 17: ... staff in determining the problem should you need assistance Many of the problems that affect motion control systems can be traced to electrical noise controller software errors or mistake in wiring Problem Symptoms and Possible Causes Symptoms Possible Problems Motor is not rotating No power Microstep resolution setting is wrong Fault condition exists The drive is disabled Motor rotates in the wr...

Page 18: ...es for products returned to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow limitations on how long and...

Page 19: ...ralia Africa region 86 755 2640 9254 for Europe region 86 755 2641 7617 for America region Fax 86 755 2640 2718 Email sales leadshine com Technical Support Tel 86 755 2641 8447 86 755 2641 8774 86 755 2641 0546 Fax 86 755 2640 2718 Email tech leadshine com for All Leadshine U S A Address 25 Mauchly Suite 318 Irvine California 92618 Tel 1 949 608 7270 Fax 1 949 608 7298 Web http www leadshineUSA co...

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