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The electronic defrost circuit is equipped with a 
defrost termination safety switch and is attached 
to one of the evaporator coil tubes (located inside 
the Unit Cooler Assembly). This switch senses 
temperature and will cut power to the defrost heat 
element should the temperature at the surface of 
the switch reach 100° F. This switch only 
terminates power to the heat element and will not 
end the timed / temperature defrost cycle. Once 
the merchandiser has returned to run mode, the 
termination safety switch will re-set when the 
temperature at its’ surface reaches 70° F. 

 
Warning!

 The defrost termination safety switch 

functions as a possible fire protection device. Do 
not remove or by-pass the switch from the defrost 
circuit. 
 

Note: 

If an electronic control AD unit loses power 

and the temperature at “P2” is less than 60°F, it 
will automatically enter a defrost cycle after a 
two-minute delay.  

 
Glass Door Models and Maintenance:

  

The glass door is designed for use on indoor units 
or in a controlled environment. It is constructed 
with a non-heated, triple-pane glass-pack, with 
both inner and outer panes being tempered. To 
avoid possible condensation on the outer surface 
of the door, case temperature in the merchandiser 
should be maintained near its’ designed set-point 
of 16°F +/- 4° and ambient dew-points around the 
cabinet location should be kept below 60°F. Any 
household glass cleaner can be used to clean the 
surface of the door. The glass door’s gasket is a 
rubber bellows-style magnetic gasket.  The 
replacement gasket has an insert dart that installs 
into a retaining slot in the door frame. The gasket 
can be started in-place with light hand pressure, 
followed with mild impact pressure applied with a 
dead-blow hammer to ensure that the legs of the 
dart penetrate fully into the slot. During 
replacement, set the gasket at the 4-corners of the 
door first to reduce stretching. If the door gasket 
appears to be in good condition but is failing to 
seal to the surface of the cabinet, both the spring-
load tension and adjustment of the hinges should 
be checked.  
 

Solid Door Models and Maintenance

Cabinets designed for outdoor use will have a 
metal clad door that has been insulated with the 
same urethane foam insulation as the cabinet. 
The exterior metal is stucco embossed to hide 
minor impacts and is coated with a fluorocarbon 
paint system. This paint system was designed to 
withstand years of outdoor exposure. For routine 
cleaning of the door’s exterior surface, a mild 
detergent diluted in warm water should be 
adequate.   
 

Hinge Spring Tension:

 

A simple test of the spring-load tension is to open 
the door just enough to insert two fingers between 
the surface of the cabinet and the handle side of 
the door. When the fingers are withdrawn, there 
should be enough tension set on the hinge spring-
loads to slowly move the door to a closed 
position. If the door does not move from this two-
finger location, it’s likely that either the spring-
load requires re-tensioning or lubrication. If the 
door moves part way from the two-finger location 
but stops short of the cabinet, the compression of 
the gasket along the hinge side of the door should 
be checked. If there is too much compression, the 
door will bind when closed and should have its 
hinge-mount location checked and possibly 
adjusted. Removing the hinge covers will expose 
the spring-loads for tension adjustment or 
removal. Removal of the spring-load will expose 
the hinge-adjustment plate and mounting screws 
should hinge adjustment be required. See 

Figure 

2

 for instruction regarding spring-load installation 

and adjustment. 

Decaling Recommendations Solid Door: 

a)

 

Use a decal with a 2-mil cast vinyl 
substrate.  Cast vinyl contains less 
memory than a calendared vinyl or a 
polyester substrate and will conform to the 
embossed surface with the least amount of 
stress on the decal’s adhesive. 
 

b)

 

The decal’s adhesive should have a 
minimum peel-strength rating of 80 oz. 
/inch. 
 
 

Summary of Contents for R290 PL

Page 1: ...800 766 5337 www leerinc com R290 PL and TD MERCHANDISER INSTALLATION OPERATION AND SERVICE MANUAL WARNING This product can expose you to chemicals including nickel which is known to the State of Cal...

Page 2: ...r manual owner s guide before attempting to service this product All safety precautions must be followed CAUTION Risk of fire or explosion Dispose of properly in accordance with federal or local regul...

Page 3: ...d Alarm Codes 6 Loading Ice 7 Maintenance and Service 7 Cleaning the Merchandiser 7 Cleaning Door Gaskets 7 Cleaning Condenser Coils 8 Defrosting the Merchandiser 8 Auto Defrost Electronic Control 8 G...

Page 4: ...iser installation location should have a solid level base If the merchandiser is exhibiting a slight forward lean the front of the cabinet should be blocked to bring the cabinet to a level position A...

Page 5: ...vaporator Indoor auto defrost models are supplied with a condensate evaporator heater assembly which is packaged and shipped inside the merchandiser It will require simple installation by the consumer...

Page 6: ...and contains two thermal couple probe wires Both probe wires are routed through the cabinet s suction line hole and into the unit cooler assembly which is mounted to the interior ceiling of the cabine...

Page 7: ...a flammable and explosive gas Component parts shall only be replaced with like components Maintenance and repair of the electrical and refrigeration systems should only be done by licensed trained and...

Page 8: ...consumer needs to install the condensate evaporator heater assembly described in the Installation section of this manual onto the exterior back wall of the cabinet The melt water from the defrost cyc...

Page 9: ...uce stretching If the door gasket appears to be in good condition but is failing to seal to the surface of the cabinet both the spring load tension and adjustment of the hinges should be checked Solid...

Page 10: ...nit charged with R290 is not serviceable on a consumer level Experienced technicians can contact Leer for an in depth service and guideline manual The use of special tools and proper procedures perfor...

Page 11: ...pring and place the Adjustment Collar over the round pin Fig 2 4 Using the Adjustment Pin turn the Adjustment Collar until the Pin contacts the Hinge Then insert the Stop Pin in hole of Adjustment Col...

Page 12: ...s to interfere with the new gasket installation 4 Align new gasket with door corners and use thumb to press into frame 5 Start at one corner of the frame and begin pressing the new gasket into the slo...

Page 13: ...d in compliance to UL Standard 471 Replacement parts that are not UL Certified or are not identical to the OEM installed part will void the merchandiser s UL Listing and or the Factory warranty Contac...

Page 14: ...cated below the threshold of the pallet load Connect each ramp by the grove and stud Repeat this process for ramp 3 Repeat for ramp 4 Move the ice into the Pallet Load Set the ice into place and remov...

Page 15: ...a pallet jack by the base pallet Move the box into place firmly against the aluminum back stop Lower the pallet jack and remove the base pallet The unit has a rubber gasket that will seal the unit fro...

Page 16: ...for repair or replacement of any defective part s or assembly only for defects reported to Seller within ninety 90 days after the date of installation ALL LABOR CHARGES SHALL BE AUTHORIZED OR APPROVE...

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