Leeson SPEEDMASTER SM2 Series, Installation And Operation Manual

Page 1: ...ctor SM4 Series Flux Vector Installation and Operation Manual A Regal Brand CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com...

Page 2: ...and Modes of Operation 19 4 3 Parameter setting 20 4 4 Electronic programming module EPM 20 4 5 Parameter menu 21 4 5 1 Basic Setup Parameters 21 4 5 2 I O Setup Parameters 25 4 5 3 Advanced Setup Pa...

Page 3: ...al SV06 Made in USA Inverter SM2 Vector V0115 2 About these instructions A Certifications C Input Ratings B Type D Output Ratings Scope of delivery Important 1 SM2 or SM4 Vector inverter with EPM inst...

Page 4: ...information about UL Warnings Suitable for use on a circuit capable of delivering not more than 200 000 rms symmetrical amperes at the maximum voltage rating marked on the drive Use minimum 75 C copp...

Page 5: ...ccordance with European directives reference machinery directive and electromagnetic compatibility directive It is the responsibility of the end user to ensure that the machine meets the applicable st...

Page 6: ...ures are plenun rated in accordance with UL 508C and are suitable for installation in a compartment handling conditioned air Protection measures against short circuit earth fault phase loss over volta...

Page 7: ...E OR 240 V Three phase 3 PE 170 264 V 5 1 2 9 2 4 200 27 30 174608 174656 1 0 75 8 8 5 0 4 2 200 41 42 174609 174657 1 5 1 1 12 0 6 9 6 0 200 64 63 174610 174658 2 1 5 13 3 8 1 7 0 200 75 73 174611 17...

Page 8: ...5 5 10 2 9 200 148 116 174636 174668 10 7 5 12 4 11 200 172 152 174637 15 11 19 7 17 180 380 174638 20 15 25 22 180 463 174639 25 18 5 31 27 180 560 174993 30 22 36 32 180 640 174994 40 30 47 41 180...

Page 9: ...5 45 138 0 6 15 2 0 50 2 8 1 3 CH3 174615 174625 174634 3 90 99 3 10 79 7 50 190 7 00 178 0 25 6 5 80 147 0 6 15 2 0 50 3 2 1 5 CH4 174616 174617 174626 174627 174635 174636 5 12 130 4 25 108 9 83 25...

Page 10: ...0 6 15 2 0 50 24 0 10 9 CH7 174710 174712 8 72 221 7 50 190 17 19 436 16 30 414 0 45 11 4 10 07 256 0 6 15 2 0 50 31 14 1 CH8 174711 174713 8 72 221 7 50 190 20 09 513 19 30 490 0 45 11 4 10 07 256 0...

Page 11: ...167 0 66 17 6 31 160 2 00 51 2 00 51 5 9 2 68 CH3 174659 7 12 181 6 74 171 8 00 203 6 56 167 0 66 17 6 77 172 2 00 51 2 00 51 7 1 3 24 CH4 174661 174662 174678 174668 8 04 204 7 56 192 10 00 254 8 04...

Page 12: ...ply PE L1 L2 N PE L1 N 3 2 Electrical installation Installation After a Long Period of Storage STOP Severe damage to the drive can result if it is operated after a long period of storage or inactivity...

Page 13: ...omply with local safety regulations for high leakage current equipment 174603 174604 174605 174651 174652 174653 174654 174603 174604 174605 174651 174652 174653 174654 174607 174608 174609 174610 174...

Page 14: ...800 3 or other EMC standards motor cables line cables and control or communications cables must be shielded with each shield screen clamped to the drive chassis This clamp is typically located at the...

Page 15: ...amic braking operation The dynamic brake resistor connections for 40 60HP 30 45kW drives are standard built in connections as illustrated in the diagram below In the 40HP 30kW model drives the dynamic...

Page 16: ...174620 174624 174671 174675 M10 A C10 A 10 A 1 5 14 174625 174676 M16 A C16 A 20 A 2 5 14 174626 174677 M20 A C20 A 20 A 2 5 14 174627 174678 M25 A C25 A 25 A 4 0 10 174628 M40 A C40 A 40 A 4 8 174629...

Page 17: ...ce 4 3k 2 Analog Common 5 Analog Input 0 10 VDC input resistance 50 k 6 Internal DC supply for speed pot 10 VDC max 10 mA 25 Analog Input 4 20 mA input resistance 250 4 Digital Reference Common 15 VDC...

Page 18: ...o the drive inputs with dry contacts or with PNP solid state switches set the switch and P120 to High If using NPN devices for inputs set both to Low Active high is the default setting HIGH 12 30 V LO...

Page 19: ...er Menu when programming the drive and to enter a changed parameter value UP AND DOWN BUTTONS Used for programming and can also be used as a reference for speed PID setpoint or torque setpoint When th...

Page 20: ...P100 6 the CTRL button is used to toggle start control between the terminal strip REMOTE and the keypad LOCAL REM LOC LED indicating the present start control source is ON Press CTRL the LED for othe...

Page 21: ...when the drive is in run non programming mode If P179 0 the Units LEDs will show the unit of the diagnostic parameter that is being displayed current display value is in RPM current display value is i...

Page 22: ...inserted into a drive without power being applied to the drive This means that the drive will be fully operational with the new settings on the next application of power Additionally when the drive s...

Page 23: ...keypad using one of the TB 13 inputs See note below 6 CTRL Button Select Allows start control to be switched between terminal strip and local keypad using the CTRL button NOTE P100 Selection 6 is app...

Page 24: ...ine manufacturer before operating above rated frequency Overspeeding the motor machine may cause damage to equipment and injury to personnel P104 Acceleration Time 1 20 0 0 0 s 3600 P104 time of frequ...

Page 25: ...ailed attempts drive will Auto Restart with DC brake P110 5 Performs speed search starting at Max Frequency P103 P110 6 Performs speed search starting at the last output frequency prior to faulting or...

Page 26: ...ay cause damage to equipment and or injury to personnel Automatic starting restarting should only be used on equipment that is inaccessible to personnel P111 Stop Method 0 0 Coast Drive s output will...

Page 27: ...s been setup on the terminal strip then reference control is dictated by P101 2 Manual Control Only Reference is dictated by P101 regardless of any AUTO source that may be selected by the TB 13x termi...

Page 28: ...art Forward See note for typical circuit 12 Start Reverse 13 Run Forward See note for typical circuit 14 Run Reverse 15 Jog Forward Jog Forward speed P134 16 Jog Reverse Jog Reverse speed P135 WARNING...

Page 29: ...setting except 0 and 3 can only be used once One input is set to MOP Up and another is not set to MOP Down or vice versa One input is set to 10 and another input is set to 11 14 One input is set to 11...

Page 30: ...2 Reverse Energizes when reverse rotation is active 3 Fault De energizes when the drive trips or power is removed 4 Inverse Fault Energizes when the drive trips 5 Fault Lockout P110 3 6 De energizes...

Page 31: ...P215 21 Inverse PID Feedback Max Alarm De energizes when PID feedback signal P215 22 PID Feedback within Min Max Alarm range Energizes when PID feedback signal is within the Min Max Alarm range see P...

Page 32: ...0 s 240 0 P149 Analog Offset 0 0 0 100 Scaled value Example P149 10 Scaled variable freq P150 1 P152 60Hz then TB30 0VDC below 6HZ P150 TB 30 Output 0 0 None 2 10 VDC signal can be converted to 4 20 m...

Page 33: ...TB25 0 20mA 7 TB5 10 10 VDC TB25 0 20mA Available on special option module only P157 TB5 0 10 VDC Analog Input Monitoring Action 0 No Action Selects the reaction to a loss of the 0 10 V signal at TB5...

Page 34: ...ion 0 0 No Action Selects the reaction to a loss of the 4 20 mA signal at TB 25 Signal is considered lost if it falls below 2 mA Digital outputs can also indicate a loss of 4 20 mA signal see P140 P14...

Page 35: ...reases Digital outputs can also indicate when the limit is reached see P140 P142 Refer to section 2 2 for CLimmax P172 Current Limit Reduction 0 0 Current Limit Reduction Active Normal response In fie...

Page 36: ...control mode For this parameter to be used P178 must be set to a value other than 0 IF P178 is set to 0 the Hz LED will be illuminated regardless of the value set in P177 1 RPM 2 3 UNITS 4 NONE P178 D...

Page 37: ...always on with deceleration 3 Braking with bus regulator 4 Special Consult factory before using P191 Motor Brake Level 0 0 75 flux braking disabled Active when P190 0 and drive is in deceleration mode...

Page 38: ...t to 1 or 2 Note 2 When P199 is set to 1 the drive operates from the OEM settings stored in the EPM Module and no other parameters can be changed GE will be displayed if attempted Note 3 Auto Calibrat...

Page 39: ...t TB 13x 6 Auto Reference Keypad TB 13x closed PID mode is active TB 13x open PID mode is disabled and the drive speed will be controlled by the reference selected in P101 P201 PID Feedback Source 0 0...

Page 40: ...P231 Preset PID Setpoint 1 0 0 P204 P205 TB 13A activated P121 3 and P200 1 or 2 P232 Preset PID Setpoint 2 0 0 P204 P205 TB 13B activated P122 3 and P200 1 or 2 P233 Preset PID Setpoint 3 0 0 P204 P2...

Page 41: ...from setpoint by more than P242 1 Recovery only if Feedback P246 2 Recovery only if Feedback P246 P250 Auto Rinse in Sleep Mode 0 0 Disabled Activated in sleep mode only 1 Enabled Sleep Recovery cance...

Page 42: ...ply a Start command Display will indicate CAL for about 40 seconds Once the calibration is complete the display will indicate StoP apply another Start command to actually start the motor If an attempt...

Page 43: ...P122 3 and P300 5 P333 Preset Torque Setpoint 3 100 0 400 TB 13C activated P123 3 and P300 5 P334 2 Preset Torque Setpoint 4 100 0 400 TB 13D activated P124 3 and P300 5 P340 1 Current Loop P Gain 0 2...

Page 44: ...ation enable operation in vector mode w o Auto Calibration 4 Standard Calibration Complete 5 Advanced Calibration Complete Note To run the Auto Calibration Set P302 P306 according to motor nameplate S...

Page 45: ...x1200 12 0 0 P402 Module Status 0 0 Not Initialized 1 Initialization Module to EPM 2 Initialization EPM to Module 3 Online 4 Failed Initialization Error 5 Time out Error 6 Initialization Failed Module...

Page 46: ...s Format n xxx where n 1 8 1 is the newest fault xxx fault message without the F see Section 5 3 P501 Software version Format x yz P502 Drive ID A flashing display indicates that the Drive ID stored i...

Page 47: ...Total Run Time 0 h 9999999 Alternating display xxx yyyy when value exceeds 9999 P541 Total Power On Time 0 h 9999999 P550 Fault History 1 8 Displays the last 8 faults Format n xxx where n 1 8 1 is th...

Page 48: ...tes the protective circuit is active LED 1 the Logic Assertion Switch is set to High input terminal is asserted LED 2 output terminal is energized LED 4 the Charge Relay is not a terminal this segment...

Page 49: ...have access to any of the other P6xx parameters P610 Network Address 1 1 247 Modbus 1 1 99 Lecom P611 Network Baud Rate 2 0 2400 bps Modbus 1 4800 bps 2 9600 bps 3 19200 bps 0 0 9600 bps Lecom 1 4800...

Page 50: ...22 123 25 step sequence 3 Enabled transition on timer or rising edge P701 Sequencer TB13A Trigger Segment 1 1 16 TB13A lowest priority Asserting TB13A with selection 24 Start Sequence starts the seque...

Page 51: ...00 0 If P112 1 negative sign forces reverse direction P711 Segment 1 Accel Decel Time 20 0 0 0 sec 3600 0 P712 Segment 1 Time in current step 0 0 0 0 0 P708 6553 5 0 P708 65535 Scaling units depend on...

Page 52: ...t 1 ON Energized The corresponding digital output relay must be set to accept value the Bit1 TB14 P724 Segment 3 TB30 Analog Output Value 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set t...

Page 53: ...sign forces reverse direction P736 Segment 6 Accel Decel Time 20 0 0 0 sec 3600 0 P737 Segment 6 Time in current step 0 0 0 0 0 P708 6553 5 0 P708 65535 Scaling units depend on P708 Skip segment if ti...

Page 54: ...The corresponding digital output relay must be set to accept value the Bit1 TB14 P749 Segment 8 TB30 Analog Output Value 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set to accept this va...

Page 55: ...sign forces reverse direction P761 Segment 11 Accel Decel Time 20 0 0 0 sec 3600 0 P762 Segment 11 Time in current step 0 0 0 0 0 P708 6553 5 0 P708 65535 Scaling units depend on P708 Skip segment if...

Page 56: ...ng digital output relay must be set to accept value the from the sequencer P140 P142 27 Bit1 TB14 P774 Segment 13 TB30 Analog Output Value 0 00 0 00 VDC 10 00 TB30 configuration parameter must be set...

Page 57: ...tive sign forces reverse direction P786 Segment 16 Accel Decel Time 20 0 0 0 sec 3600 0 P787 Segment 16 Time in current step 0 0 0 0 0 P708 6553 5 0 P708 65535 Scaling units depend on P708 Skip segmen...

Page 58: ...ent Stop or end segment DC Brake 1 Stop based on P111 2 Coast to Stop 3 Quick Stop 4 Coast with DC Brake 5 Ramp with DC Brake WARNING If P795 0 then toggling the start sequence input will also restart...

Page 59: ...Terminal Strip 0 1 2 2 P100 Start from Remote Keypad 3 1 Start from Network SMV communications module Notes 1 Refer to relevant communications module user guide for starting from a communications netw...

Page 60: ...will continue to complete the time remaining in the segment Notes 4 The end segment is entered once the highest number segment with a non zero value in the time in current segment P712 P711 etc parame...

Page 61: ...tive Segment 11 active Segment 10 active Segment 9 active Segment 8 active Segment 7 active Segment 6 active Segment 5 active Segment 4 active Segment 3 active Segment 2 active End Segment active Outp...

Page 62: ...per size for application dEC Decel Override The drive has stopped decelerating to avoid tripping into HF fault due to excessive motor regen 2 sec max If drive trips into HF fault Increase P105 P126 In...

Page 63: ...e has tripped into a fault and will automatically restart P110 3 6 To disable Auto Restart set P110 0 2 spd PID Mode disabled Drive has been taken out of PID Mode See P200 stoP Output frequency 0 Hz o...

Page 64: ...G Jog nt Network OP MOP P1 P7 Preset 1 7 01 16 Sequencer Segment Example L S CP Local Keypad Start control Speed mode Keypad speed reference t p EU Terminal Strip Start control PID mode 0 10 VDC setpo...

Page 65: ...raking fault Dynamic braking resistors are overheating Increase active decel time P105 P126 P127 Check mains voltage and P107 f EF External fault P121 P123 21 and that digital input has been opened P1...

Page 66: ...ad connections f LF Low DC Bus Voltage fault Mains voltage too low Check mains voltage f n1d No Motor ID fault An attempt was made to start the drive in Vector or Enhanced V Hz mode prior to performin...

Page 67: ...g Restart fault Controller was unable to synchronize with the motor during restart attempt P110 5 or 6 Check motor load f SF Single Phase fault A mains phase has been lost Check mains voltage f UF Sta...

Page 68: ...phase 2 PE ESV251GG2SFG 38 12 35 10 33 5 30 N A ESV371GG2SFG 38 12 35 10 33 5 30 N A ESV751GG2SFG 38 12 35 10 33 5 30 N A ESV112GG2SFG 38 12 35 10 33 5 30 N A ESV152GG2SFG 38 12 35 10 33 5 30 N A ESV...

Page 69: ...cidental or other damages Even if the repair or replacement remedy shall be deemed to have failed of its essential purpose under Section 2 719 of the Uniform Commercial Code the manufacturer shall hav...

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