LEGRAND KEOR T, Installation Manual

Page 1: ...KEOR T Installation Manual LE07544AA ...

Page 2: ...2 KEOR T ENGLISH 6 EN ...

Page 3: ...al completely before working on this equipment Keep this manual in UPS s front cover s pocket for easy consultation Reproduction adaptation or translation of this manual is prohibited without prior written permission of LEGRAND Company except as allowed under the copyright laws The manufacturer reserves the rights to change the technical specifications and design without notice LEGRAND reserves th...

Page 4: ...material must be recycled in compliance with the laws in force in the country where the system is installed Description of the Abbreviations Used in the Guide UPS Uninterruptible Power Supply ESD Emergency Switching Device RS232 Serial Communication Protocol RS485 Serial Communication Protocol MODBUS Modicon Communication Protocol SNMP Simple Network Management Protocol V Voltage A Ampere P Power ...

Page 5: ...5 KEOR T Installation Manual Battery Fast Fuses Installation Operating Manuals ...

Page 6: ...ement 13 4 1 Transportation 13 4 2 Placement 13 4 3 Storage 15 4 4 Electrical Requisites 15 5 Installation 18 5 1 Models and Dimensions 18 5 2 Unpacking Procedure 19 5 3 Installation Procedures and Instructions 20 5 3 1 Power Connections for Single Systems 21 6 Communication 39 6 1 Serial Communication RS232 40 6 2 Internal SNMP Communication 41 6 3 Emergency Switching Device and Generator Connect...

Page 7: ...in frequency and amplitude even in event of extreme alterations of mains power supply The3 LevelSwitchingTechnologyusedinthisproductisthelatestsolutiontoprovidehighenergyefficiencyeven with low load conditions The energy efficiency performance of KEOR T surpasses the minimum requirements defined by the Code of Conduct on Energy efficiency and Quality of European of AC UPS defined by EC KEORT repre...

Page 8: ...adequate if updates of standards or changes are made to the equipment Any integration to the manual which the Manufacturer deems fitting to send to the users must be kept with the manual becoming an integral part of it The Manufacturer is available to its clientele to provide additional information and will take into consideration any suggestions made to improve this manual to bring it even closer...

Page 9: ...nloading and transportation damage and failures after delivery Damage or injuries caused by negligence lack of inspection or maintenance or improper use of the products Faulty electrical wiring Defects arising either from designs or parts imposed or supplied by the purchaser Defects and damage by fire and lightning Failures due to modification in the products without LEGRAND approval Improperinsta...

Page 10: ...tely forbidden to work without the protective gear mentioned in this paragraph The personnel who are going to work with the equipment for installation or maintenance jobs must not wear clothes with baggy sleeves or laces belts bracelets or other metal items that could be a hazard source This symbol points out the instructions which may result with injury of the operator or damage of the equipment ...

Page 11: ...ensation UPS requires 3Ph N PE input connection Do not connect the output neutral to the protective ground or protective bonding except the TNC Option KeorT does not modify the neutral arrangements of the system the use of an isolation transformer is required should it be necessary to modify the neutral arrangements downstream Keor T KEOR T must be protected from voltage surge with devices that ar...

Page 12: ...r Replaced batteries must be disposed of at authorized battery waste disposal centers A battery can present risk of electric shock and high short circuit currents The following precautions should be observed when working on batteries Remove rings watches necklaces bracelets and all metal objects Only use tools with insulated handles Wear rubbers gloves and a rubber apron when handling batteries Do...

Page 13: ...ure 4 2 4 Air outlets of the UPS are at the front back and on both sides Leave access at the front side back side and from both lateral sides for ventilation and battery replacement Refer to Figure 4 2 1 4 2 2 4 2 3 and 4 2 4 Recommended environmental humidity condition is between 20 95 non condensing TheUPSmustbeplacedandstandinaverticalpositionthroughoutthetransportation Use suitable equipment t...

Page 14: ...attery installation 700 500 250 A mm B mm D mm C mm Figure 4 2 2 Figure 4 2 3 Climatization ROOM LAYOUT RECOMMENDATION TABLE Ventilation Direction of ventilation is front sides to back The room should be equipped with ventilation system or air conditioning to collect warm air from the top of the room and provide cool air at the bottom ...

Page 15: ...ating in a dry place Environmental humidity must be between 20 95 non condensing Recommended storage temperature humidity and altitude values are listed on the Appendix 1 Technical Specifications section If the batteries will be stored for longer than 6 months they shall be charged periodically Charge period depends on the storage temperature as shown below Every 9 months if the temperature is bel...

Page 16: ...ion Devices General Bypass Auxiliary Mains Supply D curve circuit breaker A 3 pole 20 25 40 50 63 100 Maximum I2t supported by the bypass A2s 6700 11200 15000 25300 Icc max A 1200 1500 1700 2300 Protection Devices Battery Fast Fuse Ferrule style high speed fuses and with indicating striker High Speed FWP Bussmann Fuse 22x58mm 690VAC IEC A 25 32 50 63 80 100 Recommended Protection Devices Output C ...

Page 17: ...ve device after measuring the total leakage current with the UPS installed and operational with the intended load During transitory phases power failure return and voltage fluctuations short leakage current peaks may occur Make sure that the protection is not activated in such cases Must be selective with residual current circuit breakers downstream of the UPS connected to the UPS output If the by...

Page 18: ...ttery UPS KEOR T 15KVA 1650H 0 1650 x 400 x 800 151 No battery UPS KEOR T 15 KVA 1345H 1 1345 x 400 x 800 272 60 blocks 7AH UPS KEOR T 15 KVA 1345H 2 1345 x 400 x 800 290 60 blocks 9 AH UPS KEOR T 15 KVA 1650H 3 1650 x 400 x 800 428 120 blocks 7 AH UPS KEOR T 20 KVA 1345H X 1345 x 400 x 800 144 No battery UPS KEOR T 20KVA 1650H 0 1650 x 400 x 800 162 No battery UPS KEOR T 20 KVA 1345H 1 1345 x 400...

Page 19: ...R 60 BLOCKS 7 9AH KEOR T 10 30kVA INTERNAL BATTERY CABLES KIT FOR 60 BLOCKS INSIDE DRAWERS KEOR T 40 60kVA INTERNAL BATTERY CABLES KIT FOR 60 BLOCKS INSIDE DRAWERS BATTERY CABINET KEOR T 1345H 0 BATTERY CABINET KEOR T 1650H 0 Table 4 DESIGNATION RULE UPS KEOR T 10 KVA 1345H X 1345H height 0 battery configuration Battery configuration X for external battery use only Battery configuration 1 2 3 with...

Page 20: ... devices that are suited to the installation the mains voltage surge must be limited to 2kV These protective devices must be sized to take into account all the installation parameters geographical position whether or not there is a lightning rod whether or not there are other suppressors in the electrical installation etc Do not connect the output neutral to the protective ground or protective bon...

Page 21: ...e power screw terminals are located on the lower front side of the UPS Firstly open the UPS door screw out of the metal cover afterwards open plastic cover of terminals After the covers are removed the cables shall be passed through the hole under the terminals After all connections done replace the covers in order 5 3 1 Power Connections of Single Systems 10 30kVA KEOR T 40 60kVA KEOR T ...

Page 22: ...22 Figure 5 3 1 6 Figure 5 3 1 7 Figure 5 3 1 8 Power Cables Path Communication Cables Path Fix the plinths delivered with the UPS after all cable installation done ...

Page 23: ...1 9 Q1 Common Mains Supply Circuit Breaker Q2 Output Circuit Breaker Q3 Maintenance Bypass Circuit Breaker Q4 Auxiliary Mains Supply Circuit Breaker F5 Battery Fast Fuse Q6 Inrush Circuit Breaker 10 30kVA 3Ph Input 3Ph Output Circuit Breakers ...

Page 24: ...are connected in COMMON Figure 5 3 1 10 PB L1 L2 L3 N X2 OUTPUT a b X6 External Maintenance Bypass cd X8 External Battery Breaker Position Feedback X5 EXTERNAL BATTERY PB N X1 MAINS SUPPLY X1 L1 X1 L2 X1 L3 X1 N PE 123 X7 External battery temparature sensor Terminal Bridges ...

Page 25: ...e connected SEPARATELY Figure 5 3 1 11 a b X6 External Maintenance Bypass cd X8 External Battery Breaker Position Feedback X5 EXTERNAL BATTERY PB N X4 AUXILIARY SUPPLY X4 L1 X4 L2 X4 L3 X4 N PB 123 X7 External battery temparature sensor PB L1 L2 L3 N X2 OUTPUT X1 MAINS SUPPLY X1 L1 X1 L2 X1 L3 X1 N PE ...

Page 26: ...tput Circuit Breakers Figure 5 3 1 12 Q1 Common Mains Supply Circuit Breaker Q2 Output Circuit Breaker Q3 Maintenance Bypass Circuit Breaker Q4 Auxiliary Mains Supply Circuit Breaker F5 Battery Fast Fuse Q6 Inrush Circuit Breaker ...

Page 27: ...and AUX Supply are connected in COMMON Figure 5 3 1 13 X1MAINS SUPPLY X1 L1 X1 L2 X1 L3 X1 N PE PB L1 L2 L3 N X2 OUTPUT ab X6 External Maintenance Bypass X7 Exrernal Battery tempature sensor 123 cd X8 External Battery Breaker Position Feedback Terminal Bridges X5 EXTERNAL BATTERY PB N ...

Page 28: ...SEPARATELY Figure 5 3 1 14 X4 AUXILIARY SUPPLY X1 L1 X1 L2 X1 L3 X1 N PE PB L1 L2 L3 N X2 OUTPUT ab X6 External Maintenance Bypass x5 EXTERNAL BATTERY PB N cd X8 External Battery Breaker Position Feedback X7 Exrernal Battery tempature sensor 123 X1 MAINS SUPPLY X1 L1 X1 L2 X1 L3 X1 N PE ...

Page 29: ...on As the Auxiliary Supply Protective Bonding PB and Input Mains Supply s Protective Earth PE terminals are short circuited inside UPS it is not needed any connection Load ground should be connected to output X2 PB terminal of the UPS If there is an external battery cabinet present it should be grounded via battery X5 PB termi nal of the UPS Electrical Characteristics Rectifier Input Model kVA 10 ...

Page 30: ...een all terminals including the protective earth PE WARNING WARNING WARNING EN IT FR RISK OF BACKFEED BACK FEED RISCHIO RISQUE DE RETOUR DE TENSION Before working on this circut isotale Uninterruptible Power System UPS Then check for hazardous Voltage between all terminals includig the protective earth PE Prima di intervenire su questo circuito isolare I UPS dalla rete Controllare la prensenza di ...

Page 31: ...plosion and fire if the batteries of the wrong type are used Battery fast fuses shall only be replaced with fuses of the same type and rating Internal Battery Connection Do not use internal and external battery together If UPS with internal battery there are no X5 X7 and X8 terminals mounted on the UPS LETHAL VOLTAGE of nominal 720 VDC is present when the external battery con nections are made The...

Page 32: ...32 Figure 5 3 1 4 1 Keor T 10 30kVA 1x60pcs 7 9Ah BATTERY WIRING DIAGRAM ...

Page 33: ...33 KEOR T Installation Manual Figure 5 3 1 4 2 Keor T 10 30kVA 2x60pcs 7 9Ah BATTERY WIRING DIAGRAM ...

Page 34: ...34 Figure 5 3 1 4 3 Keor T 40 60kVA 2x60pcs 7 9Ah BATTERY WIRING DIAGRAM ...

Page 35: ...35 KEOR T Installation Manual Figure 5 3 1 4 4 Keor T 40 60kVA 3x60pcs 7 9Ah BATTERY WIRING DIAGRAM ...

Page 36: ...ry CabinetTemperature Sensor Connect the X7 X7 1 X7 2 X7 3 on the external battery cabinet to X7 X7 1 X7 2 X7 3 on the UPS Double isolation cable 3x1mm2 not extended 25m length is recommended External Battery Breaker Position Feedback Connect the X8 X8 c X8 d on the battery cabinet to X8 X8 c X8 d on the UPS If battery cabinets not supplied by the manufacturer of Keor T it is the in staller s resp...

Page 37: ...n of the short circuited load and maintain operation continuity of the other loads Each load should be supplied through separate circuit breaker and the cable cross section should be chosen according to the load current value Make sure that the UPS is not overloaded to provide a higher quality supply to the loads 5 3 1 5 Output Connection Electrical Characteristics Inverter Model kVA 10 15 20 30 4...

Page 38: ...rnal Maintenance Bypass Connection If External Maintenance Bypass would be used connect normally open auxiliary contact of Exter nal Maintenance Bypass MCCB on the distribution panel to terminals a X6 and b X6 on UPS ...

Page 39: ...mage may occur to your equipment and cancel your warranty 6 Communication Interface connectivity cards allow UPS to communicate in a variety of networking environ ments and with different type of devices Standard and optional communication interfaces are listed below Communication Interfaces Model kVA 10 15 20 30 40 60 RS232 RS485 MODBUS Dry Contacts Generator Interface Remote Emergency Switching ...

Page 40: ...solutions listed below can be used with this port Monitoring Software Optional External SNMP Adapter Optional Via SNMP the information listed below can be monitored The Latest Battery Test Date UPS Information example 220V 50Hz Input Data Vin Fin Vmax vb Output Data Vout Load Percantge etc Battery Situation Vbatt etc Communication Cable Path Figure 8 2 RS232 Pin Layout PIN Signal Name Signal Descr...

Page 41: ...l Communication are disabled If the jumpers are at the lower side for RS232 or RS485 configuration internal SNMP is disabled SNMP Jumper J2 J3 If internal SNMP would be used 2 jumpers should be moved to upper side If RS232 or RS485 would be used 2 jumpers should be moved to lower side 6 2 Internal SNMP Communication Internal SNMP card can be installed into SNMP slot placed at the front of UPS As s...

Page 42: ...o the polarity of the voltages applied to the digital input terminals Input Function UPS OFF If the UPS OFF input is set high by applying 5VDC voltage on the related terminals UPS stops generating the output voltage and stops feeding the load When the voltage on the digital input is removed you have to restart UPS The factory default setting of ESD contact is Normally open GEN ON If the GEN ON inp...

Page 43: ...ailure Output failure Bypass active Output overload High temperature alarms can be assigned to the contacts Each alarm can be assigned to separate relays but also one alarm may be assigned to all relays Each output socket 3 pin and middle pin is fixed the upper pin is normally closed and lower pin is nor mally open You may see the relay numbers as above Free contact relay connection cables shall h...

Page 44: ...ptional GND Middle Pin is the reference potential used by the transceiver to measure the A and B voltages The B line is positive compared to A when the line is idle The RS485 differential line consists of three pins Modbus End Jumper J4 If the UPS is at the end of the bus the jumper should be moved to right side to close the bus Communication Parameters Baud Rate 2400 Data Bits 8 Stop Bits 1 Parit...

Page 45: ...quency Tolerance Hz 3 Transfer Time ms 1 OUTPUT Nominal Voltage VAC Ph Ph 400 380 415 Adjustable Power Factor 0 9 Wave Form Sinusoidal Frequency Hz 50 or 60 Adjustable Frequency Tolerance Battery Operation 0 01 Voltage Regulation Static 1 Output voltage unbalance at reference unbalance load 0 5 Maximum phase angle variation 100 Crest Factor 3 1 Nominal Power kVA 10 15 20 30 40 60 Overload Protecti...

Page 46: ...m PYHSICAL Dimensions HxWxD mm 1345 1650 x 400 x 800 1650 x 600 x 900 Weight kg Model 0 121 140 132 151 144 162 148 169 241 276 Paint RAL 7016 enclosure RAL 9005 front door metal STANDARDS Safety IEC EN 62040 1 EMC IEC EN 62040 2 Performance IEC EN 62040 3 Design IEC EN 62040 ISO 9001 2008 ISO 14001 2004 Protection Class IP 20 other IP as option Please contact Legrand or your local authorized dist...

Page 47: ...R 108 1 L2 Output Voltage R 109 1 L3 Output Voltage R 110 1 L1 Output Current R 111 1 L2 Output Current R 112 1 L3 Output Current R 113 0 1 Output Frequency R 114 1 L1 Output Load Percentage R 115 1 L2 Output Load Percentage R 116 1 L3 Output Load Percentage R 117 1 L1 Bypass Voltage R 118 1 L2 Bypass Voltage R 119 1 L3 Bypass Voltage R 120 1 Positive Battery String Voltage R 121 1 Negative Batter...

Page 48: ...0001 will be obtained Then the following status can be read from that number bit 0 UPS operates on Online Mode bit 1 UPS operates on Bypass Mode bit 2 UPS operates on Battery Mode bit 3 Output voltage is out of limits bit 4 Output overload bit 5 Inverter temperature is high bit 6 Rectifier temperature is high bit 7 Ambient temperature is high bit 8 Bypass is not synchronized bit 9 Maintenance Bypa...

Page 49: ...Common Mains Supply Terminals X2 Output Terminals X4 Auxiliary Mains Supply Terminals BYPASS THYRISTOR In case any inverter fault occurs Bypass thyristors transfer the supply of the load electronically from inverter to Auxiliary Mains Supply without any interruption RECTIFIER The rectifier generates a very constant DC voltage level by drawing current from the input with a power factor close to 1 I...

Page 50: ...50 SEPARATED RECTIFIER AND BYPASS INPUTS ...

Page 51: ...51 KEOR T Installation Manual COMMON RECTIFIER AND BYPASS INPUTS ...

Page 52: ... LIMOGES CEDEX Freance 33 5 55 06 87 87 Fax 33 5 55 06 74 55 www legrandelectric com Legrand reserves at any time the right to modify the contents of this booklet and to communicate in any form and modality the changes brought to tehe same Installer Stamp ...