LEHNER SuperVario X, Operating Instructions With Spare Parts List

Page 1: ...LEHNER SuperVario X Operating instructions with spare parts list LAS 4 control unit Software from Version 3 1 onwards Last updated September 2018 Serial number Software version Original operating manual ...

Page 2: ...48 9596 22 Fax 49 7348 9596 40 www lehner eu info lehner eu This document must not be distributed duplicated or utilised nor may its content be communicated without express permission Compensation will be sought for all breaches All rights reserved in the event of patent utility model or design registration ...

Page 3: ...onnection 9 2 3 Mounting the SuperVario X 10 2 4 Mounting the control panel 11 3 Operating the SuperVario X 12 3 1 Controls on the control panel 12 3 2 Information shown on the display 13 3 3 Switching on off 14 3 4 Setting the speed 15 3 5 Adjusting the slider opening 16 3 6 Opening closing the slide 16 3 7 Performing the slide reference run 16 3 8 Setting the spreading width 17 3 9 Setting the a...

Page 4: ... 23 4 9 Displaying the motor 23 4 10Headland manager optional accessory 23 4 11 Checks 25 4 12Spreading width and turning procedure 25 4 13Setting the auto dose special accessory 27 4 14Operating SuperVario X in automatic mode 29 5 Maintenance and cleaning 32 5 1 Maintenance 32 5 2 Cleaning 33 6 Appendix 34 6 1 EC Declaration of conformity 34 6 2 Identification 36 6 3 Distribution box reference li...

Page 5: ...Operating instructions Table of contents 5 6 7 Striking point adjustment setting 43 6 8 Spreading charts 44 ...

Page 6: ...value of your SuperVario X 1 2 About these operating instructions These operating instructions are part of the SuperVario X and must always be readily available All persons who work with the SuperVario X must read and follow the operating instructions They will learn about the technical details and how to control the machine and optimise its performance Warnings Warnings in this operating manual a...

Page 7: ...out factory approval automati cally invalidates the warranty Motors must not be opened or dismantled Warranty repairs must be coordinated with the manufacturer before any work is started For replacement parts additional expenses are automatically charged for any changes made to cables and plugs by the customer Replacement parts are to be returned carriage paid Rusted bearings are not subject to th...

Page 8: ...losing universal protective gloves in particular when filling slug pellets or baits Only fill as many pellets and bait as needed in the short term Return any remaining product to the original packaging Ensure that the product does not get into the environment uncontrolled Observe the following points when spreading slug pellets The device should only be mounted on the front of carrier vehicles wit...

Page 9: ...cked 2 2 Electrical connection Technical data Operating voltage 12 to 15 V Fuse 25 A Motor output 400 W Speed range 200 to 3000 RPM Current consumption Bosch motor Start up to 25 A normal operation up to 18 A Operating temperature 10 to 70 C Storage temperature 30 to 70 C Weight of SuperVario X 70 110 170 32 34 36 kg Any changes to cable or plug connections without factory approval automat ically ...

Page 10: ...opper platform 2 Using screws attach the included impact plate arrow perpendicular to the spreader 3 Check that the SuperVario X is securely attached Note The handles 2x can be fitted to the holes provided for them to make the machine easier and better to handle Caution The handles may only be used when the hopper is not filled ...

Page 11: ...battery cable must be installed even if there is a socket available as our battery cable is 4 mm Connect terminal 2 to the negative terminal of the battery not to the bodywork Connect terminal 3 with fuse 4 to the positive terminal of the battery Run the end of the cable with the socket into the carrier vehicle 3 Plug the spreader cable into the 16 pin plug of the control panel Your device is now ...

Page 12: ... 3 1 Controls on the control panel 1 Switching on off 2 Display 3 Opening and closing the slide Slide open green LED lights up Slide closed yellow LED lights up 4 Empty indicator 5 Switch to change between speed and slide 6 Setting the speed or slide 7 Preparing the headland manager ...

Page 13: ...3 2 Information shown on the display 1 Arrow denotes the active line 2 Spreading disc speed 3 OK sign for open slide 4 Slide opening Error messages see also chapter 6 4 Troubleshooting on page 38 Speed 200 Slide 29 ok 1 2 3 4 Disc blockage Slide not open ...

Page 14: ...spreader run for approx one minute with the slide closed 2 If the slide is now opened the empty indicator must respond after approx five seconds 3 If this does not happen place the empty indicator in the negative range by 5 see chapter 4 6 Adjusting the empty indicator on page 22 Autostart If the motor is difficult to start due to heavy loads the motor starts up to 10 times in alternating directio...

Page 15: ...f necessary press the button to select the speed the arrow points to the first line in the display Speed 200 Slide 29 Press the or button to set the speed The speed can be adjusted continuously from 200 to 3000 rpm The required speed can be found in the spreading tables The set speed will be shown in the display for ten seconds after which the actual speed will be shown ...

Page 16: ...se the slide Slide open green LED lights up Slide closed yellow LED lights up Speed 200 Slide 29 ok Slide monitoring If the slide does not reach the specified opening within ten seconds the spreader switches off The following message is shown in the display Slide not open or Slide not closed Five warning signals also sound For troubleshooting see chapter 6 4 Troubleshooting on page 38 3 7 Performi...

Page 17: ...ine off at the main switch so that the values are stored If a slide reference run cannot be performed the following message flashes on the display no slide calib Check the mechanical clearance of the slide and perform the reference run again 3 8 Setting the spreading width The spreading width depends on the condition of the spreading material and the speed of the spreading disk The more coarse the...

Page 18: ...ust the stirring shafts if the agitator is installed which otherwise could lead to bearing failure on the motor 1 Remove the hopper 2 Firmly hold the spreading disc and turn the agitator to the right Caution Left hand thread 3 Appropriately install the stirring shafts 3 10 Empty indicator The empty indicator indicates when the spreading material in the hopper drops below a certain level The messag...

Page 19: ...n for about eight seconds Machine starts the calibration automatically The spreading disc rotates for 30 seconds at maximum rpm It then falls very slowly to 0 rpm The parame ters are stored in the controller Calibration takes three minutes During calibration of the empty indicator the following message appears on the display Error FLP PWR The spreader switches off automatically once calibration is...

Page 20: ...ders Motor selection 4 1 Making settings Switch off the machine Press the buttons and but ton at the same time and hold them thereby switching on the machine Keep all three buttons pressed for about three seconds The language selection is dis played Language 0 English 4 2 Language Press the or button to set the language Language 0 English Press toggle switch Setting saved press next menu item or m...

Page 21: ... 4 Setting the EHR signal When the spreader is equipped with the headland manager accessory the hy draulic signal of the tractor can be detected This signal is emitted when lifting or lowering The spreader s factory setting is to output the signal when lifting If the tractor emits the hydraulic signal when lowering you can adjust the spreader Press the or button to set the EHR signal EHR signal fo...

Page 22: ... requirement and spreading material the empty indicator can be set to respond earlier or later The values can each be set from 50 to 50 Note Depending on the spreading material or material humidity the remainder level may vary somewhat Press the or button to set the respective value Factory setting is 0 values Switch on and off at high fill level values Switch on and off at low fill level Setting ...

Page 23: ...otor The SuperVario X can be equipped with two different drive motors The control is programmed at the factory and set to the motor installed The setting cannot be changed 4 10 Headland manager optional accessory If the headland manager is connected an is displayed at the end of the second line Speed 200 Slide 29 With the headland manager the slide is automatically opened when the hy draulics are ...

Page 24: ... encoder to the lower link 5 Set the position of the sensor and the magnetic encoder Maximum distance 10 mm Hydraulics lowered Sensor not in field of magnetic encoder Hydraulics at the height where the slide should close or open Sensor just reaches field of magnetic encoder Hydraulics lifted Sensor must still be in field of magnetic encoder When the hydraulics are lifted the sensor must not leave ...

Page 25: ...ton pressed The following information is displayed Line 1 current drive motor power consumption in watts and the exact speed Line 2 R value for factory internal data the motor voltage in volts the current consumption of the motor in ampere TLB 23 4W 201 91R 3 4V 6 9A 4 12 Spreading width and turning procedure Reference values for the spreading widths of individual spreading materials are available...

Page 26: ...jected spreading material at various slide positions until the suitable slide position is determined Determining the spreading width 9 Spread on a firm surface 10 Sweep up and weigh the spreading material Formulae Discharge volume in kg min x 600 speed in km h Output rate in kg ha x spreading width in m Discharge volume in kg min x 600 output rate in kg ha Speed in km h x spreading width in m Outp...

Page 27: ...ress the button The spreading material the working width and the output kg ha are displayed Press the button the spreading material designation flashes Press the or button to change spreading material e g from yellow mustard to Metarex While the 7 pin plug or GPS receiver are not plugged in the full spreading material name is displayed Press the button to confirm the choice of spreading material W...

Page 28: ...ation The spreading material the working width and the output kg ha are displayed AUTO Hold the button down for at least five seconds The quantity adaptation is displayed in Here you can change the output yourself if you find you are using too much or too little Press the button Speed impulse 1 m is displayed Press the or button to set the impulses per metre that are emitted by the tractor you wil...

Page 29: ...le can be changed temporarily AUTO AUTO Set the quantity adaptation Press the button for around five seconds Press the button to increase the spreading value up to 50 Press the button to decrease the spreading value up to 50 Press the button to return to operating mode Qty adaptation 0 AUTO Press the button The quantity adaptation has been stored The quantity adap tation remains stored until the s...

Page 30: ...nected the speed travelled at is also displayed along with the spreading material Press the button to open the slide With the vehicle stationary set off within five seconds otherwise the message Slide not open appears If the slide is open the message Open and the relevant slide opening e g Open 46 appear the speed travelled at is also displayed OPEN 46 5 9km h 15 0 m 25 0 kg ha If the speed travel...

Page 31: ...pen appears Once the vehicle stops and sets off again the button Slide open must be pressed again to open the slide When working with the headland manager VGM this operation is not required Slide not open At the present time our spreading tables are designed for a maximum speed of 44 km h depending on the spreading material At speeds faster than 44 km h the error message Too fast appears depending...

Page 32: ...screws 1 on the right and left 2 Remove the hopper 2 3 Remove screws 3 4 Remove the cover plate 6 5 Firmly hold the spreading disc and turn the agitator 5 to the right Caution Left hand thread 6 Remove nuts 4 7 Dismantle the hopper platform and pull the dosage slide out from the top 8 Clean the slide unit with a brush or compressed air For aggressive spreading material e g silage regularly remove ...

Page 33: ...Operating instructions Maintenance and cleaning 33 5 2 Cleaning The tank can be almost fully emptied by means of the residual discharge 1 Unscrew the hopper 2 Clean spreader and hopper with a broom ...

Page 34: ...ne Product SuperVario X Type 70 110 170 Function The SuperVario X is a spreader for spreading slug pellets grasses and catch crops such as mustard phacelia oil radish and tur nips It is produced in three sizes These differ in the hopper capacity 70 110 and 170 litres There is a mixing shaft on the spreading disc which protrudes into the hopper This keeps the spreading material free flowing in the ...

Page 35: ...cc to Article 7 para 2 EN ISO 12100 2 2003 11 EN ISO 14121 1 2007 EN 50498 2010 EN ISO 14982 2009 Safety of Machinery Basic concepts general principles for design Part 2 Technical principles Safety of machinery Risk assessment Part 1 Principles ISO14121 1 2007 Electromagnetic compatibility Product family standard for electronic equipment installed subsequently in vehicles Electromagnetic compatibi...

Page 36: ...me Note the serial number in this operating manual so that it is readily available for inquiries The hardware and software versions are briefly displayed when the control panel is switched on Note the software version in this operat ing manual so that it is readily available for inquiries LEHNER GmbH LAS4 V3 1 SuperVario ...

Page 37: ...Distribution box reference list white brown green yellow red grey pink blue black violet grey pink red blue brown green white yellow yellow brown white green Spreading disc motor Agitator motor Slide motor red blue Control cable Junction box ...

Page 38: ...gitator panel see Setting the agitator Possibly start spreader again On the display Slide not open Slide could not go into position when opening Check slide for contamination or perform reference run see section Reference run for slide cable not plugged in motor defective On the display Slide not closed Slide could not go into position when closing Check slide mechanics for foreign bodies or perfo...

Page 39: ...Operating instructions 39 Appendix 6 5 Spare parts list ...

Page 40: ...residual discharge black 80393 12 1 Cover for hopper for 70 100 110 170 and 250 litres 80107 13 1 Hopper bracket 110 litre 80342 14 1 Agitator shaft 82347 15 4 Striking point adjustment spacer d10 2x20 0x6 82352 16 1 Impact plate 82337 17 4 Star knob screws 50 mm M8x14 mm 80116 18 2 Star grip nuts 40mm M6 80308 19 1 Circlip BS 3673 1 S008M 20 1 Dowel pin ISO 8752 3 x 40 21 1 Sealing disc 73215 22 ...

Page 41: ...6 1 Z bracket motor holder for 11TA30 82405 37 3 Spacer ring for 11TA30 82406 38 1 Blank edge guard without padding 80258 39 1 Blank edge guard with padding 80670 40 1 SuperVario load relief roof 81139 1 6 m control cable with connector fitted not shown 80658 1 Hopper 170 litre outlet optional 81077 2 Hopper bracket for 170 litre hopper optional 81206 1 Hopper 70 litre outlet optional 81075 1 Hopp...

Page 42: ... setting Marker inner 3 holes Marker outer point 1 Marker outer point 15 Marker outer point 15 Marker outer point 1 Casting blade B Casting blade A Setting point 8 Setting point 4 Direction of rotation B 1 2 A 1 2 A B Basic setting casting blade B Hole 3 Point 8 Basic setting casting blade B Hole 3 Point 4 Appendix ...

Page 43: ...follows Correct setting in direction 20 Correct setting in direction 20 Setting correct Spreading pattern Spreading pattern Spreading pattern Setting in direction 20 Setting in direction 20 Setting OK Strike point Setting when the spreading pattern looks as follows Strike point setting for output quantity WL Weight left WR Weight right Appendix ...

Page 44: ...side distribution is uneven adjust casting blades The speed may decrease at upper spreading width In this case please shorten stirring shaft by half The pull of the spreading disc increases as the speed increases This spreading table has not been field tested The setting values in this spreading table are only guide values We cannot accept liability for any damage caused by using the table Appendi...

Page 45: ... 6 27 28 35 4 m 400 rpm 15 21 25 30 3 12 m 900 rpm 15 27 36 47 0 24 m 2150 rpm 15 32 55 84 15 12 20 23 27 12 25 31 39 12 29 43 63 10 19 21 25 10 23 29 34 10 28 35 51 8 18 20 22 8 22 26 30 8 27 30 40 6 17 18 20 6 21 23 26 6 26 27 31 3 m 350 rpm 15 20 23 27 8 10 m 750 rpm 15 26 34 43 0 21 m 1780 rpm 30 48 76 8 12 19 21 24 12 24 30 37 12 28 37 55 10 18 20 23 10 22 28 33 10 27 32 44 8 17 19 21 8 21 25...