Leibinger JET2 neo, Manual

Page 1: ...Manual LEIBINGER JET2NEO Release 1 12en ...

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Page 3: ...ment 20 2 8 Protective devices and safety concept 20 2 9 Safety measures at the place of installation 21 2 10 Dangers through consumables 22 3 Accident prevention 23 3 1 Storage and handling normal use 23 3 2 First aid measures 24 3 3 Fire fighting measures 24 3 4 Measures in the event of accidental release spillage 25 4 Technical data 26 4 1 Housings dimensions weights 26 4 2 Electrical connectio...

Page 4: ...n 44 5 5 1 2 Mechanical installation 45 5 5 2 Interface X5 PrintGo 45 5 5 3 Interface X3 Outputs 47 5 5 4 Interface X4 Inputs 48 5 5 5 USB Connection 49 6 Operation 50 6 1 Construction Structure of the device 50 6 2 Functional principle 51 6 2 1 Method of working 51 6 2 2 Drop creation 51 6 2 3 Drop charging 52 6 2 4 Drop deflection 52 6 2 5 Creation of a character 52 6 2 6 Summary of the individu...

Page 5: ...g 76 7 1 General 76 7 2 Main menu 76 7 2 1 Functional area Job 77 7 2 1 1 Create a new job 77 7 2 1 2 Edit current job 78 7 2 1 3 Open job to edit 78 7 2 1 4 Create a new job list 80 7 2 1 6 Reset all job counters 85 7 2 1 7 Save counter states 86 7 2 2 Functional area Extra 87 7 2 2 1 Graphic editor 87 7 2 2 1 1 Organization tools 89 7 2 2 1 2 Drawing tools 90 7 2 2 1 3 Edit tools 91 7 2 2 1 4 Di...

Page 6: ...terface 121 7 2 3 1 5 IP Address 123 7 2 3 1 6 Factory Settings 125 7 2 3 1 7 Remote screen 126 7 2 3 2 Interface settings 130 7 2 3 2 1 Set connection type and port 131 7 2 3 3 Hydraulic settings 132 7 2 3 3 1 Pressure System pressure 133 7 2 3 3 2 Suction pump 133 7 2 3 3 3 Viscosity meter correction value 133 7 2 3 3 4 Fall time 134 7 2 3 3 5 Oscillator voltage 134 7 2 3 3 6 Set oscillator freq...

Page 7: ...functions 159 7 2 4 5 Touch calibration 164 7 2 4 6 Test print 165 7 2 4 7 Service interval 167 7 2 4 8 Start remote screen 167 7 3 Edit current job Direct selection 168 7 4 Load job to print Direct selection 169 8 Job editor 171 8 1 Structure 171 8 2 Job editor tools 174 8 2 1 Creation tools 174 8 2 2 Edit tools 175 8 3 Parameter setting tools 176 8 4 Object settings 178 8 4 1 Font selection 179 ...

Page 8: ... 2 2 PrintGo Gate 199 8 5 2 2 3 Monitoring functions 200 8 5 2 2 4 Printstop settings 201 8 5 2 2 5 MeterGo Function 201 8 5 3 Encoder parameter 205 8 5 3 1 Encoder source 206 8 5 3 2 Internal speed 207 8 5 3 3 Rotating direction 208 8 5 3 4 Resolution 208 8 5 3 5 Return stop 209 8 5 3 6 Speed measuring with two sensors 209 8 5 4 Date changing parameter 212 8 6 Printing elements 213 8 6 1 Barcode ...

Page 9: ... 2 Step width 227 8 6 3 1 3 Repetitions 227 8 6 3 1 4 Leading zeros left hand zeros 227 8 6 3 1 5 Counting direction 227 8 6 3 1 6 Counter increment methods 228 8 6 3 2 Functional area Counter parameter 2 229 8 6 3 2 1 Start value 229 8 6 3 2 2 Initialization value 230 8 6 3 2 3 End value 230 8 3 3 2 4 End value control 231 8 6 3 2 5 Counter reset methods 231 8 6 3 3 Carry out Replacements 231 8 6...

Page 10: ...work 269 10 2 4 1 Replacement of the battery 269 10 2 4 2 Adjusting the ink jet 270 10 3 Cleaning 271 10 3 1 Cleaning the print head 271 11 Taking out of operation Dismantling 272 11 1 Taking out of operation 272 11 2 Dismantling Disposal 272 12 Appendix 273 12 1 Circuit diagrams of the interfaces 273 12 2 Connection examples of the interfaces 275 12 2 1 Interface X3 Outputs 275 12 2 2 Interface X...

Page 11: ...Group 1 Table of contents Page 9 JET2 neo Release R1 12 en ...

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Page 13: ...irectory 11 Publisher 12 Introduction 14 2 Safety 16 3 Accident prevention 23 4 Technical data 26 5 Transport start up 30 6 Operation 50 Construction Structure 50 Functional principle 51 7 Data entry 76 8 Job editor 171 9 Disturbances Trouble shooting 256 10 Equipping Maintenance 259 11 Taking out of operation Dismantling 272 12 Appendix 273 Circuit diagrams of the interfaces 273 Connection exampl...

Page 14: ...ing Systems Daimlerstraße 14 D 78532 Tuttlingen Federal Republic of Germany Phone 49 74 61 92 86 0 Fax 49 74 61 92 86 1 99 E mail vertrieb leibinger group com Service hotline phone 49 74 61 92 86 8 63 Service hotline fax 0 74 61 92 86 8 69 Service hotline e mail service leibinger group com American Branch Office Paul Leibinger Numbering Machine LTD 2702 B Buell Drive East Troy WI 53120 USA Phone 0...

Page 15: ...ology hardware software as well as the corresponding materials and manual extracts as a result of innovative further development of our devices Texts illustrations and technical drawings have been compiled with the greatest of care Nevertheless errors cannot be excluded Consequently no guarantee can be assumed for the correctness of the content of this manual and no claims can be asserted against ...

Page 16: ... and or from incorrect operation Please pay particular attention to the safety instructions of the groups Safety instructions and accident prevention when handling consumables ink and solvent Our devices are subjected to a quality control in our plant prior to delivery If despite this the device or parts of it should be damaged or their function disturbed please advise us of this as fast as possib...

Page 17: ...een from the order confirmation The warranty presupposes that the device or the installation is operated correctly in accordance with the available guarantee manual and any possible additional manuals and descriptions prepared by us At this point we wish to make explicit reference to the fact that it is only when using solvent and ink from Paul Leibinger GmbH Co KG that the optimum operating chara...

Page 18: ...efficient operation of the high performance printer All persons entrusted with the putting into service the operation the maintenance and the overhauling of the high performance printer must have the necessary qualification and strictly comply with this operating manual YOUR safety matters 2 2 Safety instructions and recommendations This operating manual use the following SYMBOLS with DANGER WARNI...

Page 19: ...erious burnings or serious damages to person Indicates a dangerous situation through irritating materials Failure to observe this instruction can lead to poisoning and to irritation of the eyes the skin as well as of the respiratory organs Indicates the necessity of personal protective clothing Sufficient protective equipment must be worn Failure to observe this instruction can lead to injury Indi...

Page 20: ... inks can be processed The intended use of this device also includes the observance of all instructions in this manual Using the installation for other purposes is considered contrary to its intended use For safety reasons conversions and alterations are only admissible following consultation with the manufacturer Repairs to the device must only be carried out with original replacement parts The m...

Page 21: ...Group 2 Safety Page 19 JET2 neo Release R1 12 en 2 4 Safety sticker Figure 1 Safety sticker ...

Page 22: ...y Leibinger service technicians Prior to the opening of the device the device must be switched off and the mains plug removed 2 7 Personal protective equipment Materials are processed in this device that cause irritations and which are under pressure In order to avoid injury and damage the personnel must wear the following personal protective equipment during certain work procedures suitable work ...

Page 23: ...plosion The device should be only operated outside of explosive areas The installation has to be carried out according to the installation instructions of the manufacturer The device has to be integrated in the lightning protection concept of the operator Precautions regarding electrostatics have to be carried out A place of setting up must be selected with sufficient load bearing capacity and sta...

Page 24: ...ers for persons and the surroundings Further instructions can be found in the Safety Data Sheets When handling consumables inks solvents the danger instructions and safety advice on the containers transport storage distribution and correct disposal must be observed In addition we recommend observance of the safety information leaflets of the inks and solvents used In the following you will find ex...

Page 25: ...he floors must be conductive STORAGE Observe the marking information Store at 5 to 25 C in a warm well ventilated location at a safe distance from heat and ignition sources and direct sunlight Do not smoke Do not grant access to unauthorised persons Open containers must be properly closed and stored upright in order to avoid leakage Smoking eating and drinking must be forbidden in the storage and ...

Page 26: ...ous patients on their side and call a doctor MISCELLANEOUS In case of doubt or with persistent symptoms call a doctor Never give anything orally to unconscious patients 3 3 Fire fighting measures EXTINGUISHING AGENTS Recommended Alcohol resistant foam spray water mist CO2 or powder DO NOT use water jets Cool closed containers exposed to the fire with spray water RISK OF FIRE AND EXPLOSION As the p...

Page 27: ...ld the product enter waste water channels or the drainage system the local water supply authority must be informed immediately In the event of contamination of streams rivers or lakes inform the national water authorities Vapour is heavier than air and can spread out on the ground In combination with air it can form an explosive mixture RESTORATION Restrict and suck up spilled substances with a no...

Page 28: ...less steel Width 400 mm depth 295 mm height 430 mm Weight 17 kg Print head Stainless steel cabinet Length total 212 mm diameter 43 mm Length of the print head lead 3 m Weight 1 5 kg Any fitting position also for overhead conveyor applications Figure 3 Dimensions Protection class IP 54 400 mm 295 mm 430 mm 212 mm 43 mm ...

Page 29: ...max 33 VA at 240 V AC Stand By 3 W at 100 V AC 4 W at 240 V AC 4 3 Ambient conditions Temperature range 5 C to 45 C no rapid change of temperature Relative humidity max 90 relative humidity non condensating 4 4 Interfaces Inputs Outputs Product sensor input NPN PNP 24V Incremental encoder input TTL 5V HTL 24V RS422 5V Inputs 3 digitals free selectable 8 inputs for ext job selection Outputs 4 digit...

Page 30: ...rinting of 1 3 lines Capitals and lower case letters umlauts special characters Fonts 5x5 up to 24x18 Multistage contrast and bold text All common Barcodes Barcode 39 Code 128C Postnet etc and Data Matrix Codes ECC 200 GS1 Data Matrix EAN ECC 4 7 Types of writing Double distance Texts backwards Symbols mirror inverted Symbols mirror inverted and upside down Symbols mirror inverted upside down and ...

Page 31: ...ion 4 10 Software Functions Selectable print delay or print repetition Any combination of constant and variable texts within a printing line 3 individually programmable counters Current date and time printing original date Free programmable graphics logos creatable in the integrated editor Job editor allows the saving and calling of texts and all printing relevant parameters Programmable batch pro...

Page 32: ...roup Data Programming in the chapter Special functions under the point Drain routine page 158 Note Storage temperatures below 5 C and above 50 C as well as storage at outside are not admissible and can lead to damage 5 2 Mounting Caution Danger of explosion The device should be only operated outside of explosive areas The installation has to be carried out according to the installation instruction...

Page 33: ...upport Remark Device carrier set is available as an accessory The device has four fastening possibilities for secure setting up and should be screw connected at the place of setting up Figure 5 Fastening possibilities A place of setting up with sufficient load bearing capacity and stability must be chosen Prior to assembly the place of setting up must be cleaned of dirt and contamination residue o...

Page 34: ...eo is ready for operation You will find further information regarding the initialization in the chapter Initialization of device 5 3 2 Grounding Potential equalization Grounding Potential equalization In case of a non existing grounding or that the grounding of the printer is not carried out properly this could cause serious injury or death and it can also cause malfunctions or damages at the prin...

Page 35: ...ion machine 5 Umbilical label 3 Print head 6 Grounding point M6 Grounding instructions A separate grounding line min cable cross section 2 00 mm2 to the printer cabinet must be installed before the print head is mounted in the installation and before the printer is plugged to the power supply The connection must be carried with a solid bonding that corresponds with existing guidelines Annotation A...

Page 36: ...kept away from the print head and the device Risk of injury Ink escapes from the head aperture Spraying of ink into the eyes can cause blindness Eye protection is necessary The print head should be mounted to the printed product that the notch in the head cover is placed vertical to the moving direction of the product It can be installed horizontal vertical from the top or from the bottom For inst...

Page 37: ...ion free The hose connection of the print head should not be smaller as a radius of R60 statistically and dynamically not below R100 The distance of the print head to the product depends on the required character height As smaller the required character height as smaller the distance of the print head to the product smaller distances produce better type quality Note In general a distance of round ...

Page 38: ...reservoir tanks are evacuated The following steps have to be carried out before the initial operation Remove the transportation protection cable ties Step 1 Fill the reservoir tank Step 2 Carry out the function Fill up routine Step 3 5 4 1 Remove transportation safety devices Step 1 The pumps of the hydraulic system are secured with cable ties These have to be absolutely removed Proceeding Dismant...

Page 39: ...Start up Page 37 JET2 neo Release R1 12 en Figure 8 Remove transportation protection 1 Back cover Hydraulic cabinet 3 Main filter Do not remove the cable tie 2 Fixing screws 8x 1 2 Attention Do not remove the cable tie 3 ...

Page 40: ... serious damage through burns skin irriation and poisoning Read the safety leaflets and the regulations on personal safety equipment The two reservoir tanks are always unpressurized and can be opened in every device condition also during the production The reservoir tanks and the sealing cap are color coded and labelled to avoid any mistakes in filling Additionally the sealing caps are marked with...

Page 41: ...ecessarily For this you have to touch the cabinet of the printer directly or you have to stand with ESD shoes on an grounded surface before the filling or during the process The sealing of the refill bottle should be not opened Now proceed absolutely according to the instructions in the chapter Execution of the Tag activation and refilling page 260 in the group Equipping Maintenance You will find ...

Page 42: ...nk and solvent you have to carry out the fill up routine Proceeding Figure 9 Fill up routine Step 1 Message during the routine 1 TFT Touch Display 5 Register card Special funktions 2 Message Initialization 6 Button Fill up routine 3 Message Emergency Shutdown 7 Message Fill up routine 4 Schaltfläche OK 8 Button Next 3 2 4 5 7 8 6 1 ...

Page 43: ...t 8 to start the filling routine Note This process takes approx 10 minutes After finishing the process an according message 9 is displayed Press the button OK 10 to finish the routine Press the Close button 11 to exit the Special functions area The message Hydraulic control 12 is faded in Note For leaving the service menu the hydraulic control will be turned on again automatically Press the button...

Page 44: ...elease R1 12 en JET2 neo Figure 10 Fill up routine Step 2 9 Message Fill up routine finished 13 Button OK 10 Button OK 14 Message Bleeding 11 Button Close 15 Button Cancel 12 Message Hydraulic control 16 Basic menu 9 14 10 16 15 13 11 12 ...

Page 45: ...llowing interfaces are available on the rear side of the electronics cabinet Figure 11 Interfaces 1 Electronic cabinet 5 Interface X4 digital inputs 2 Interface X1 Encoder 6 Network connection RJ 45 3 Interface X5 PrintGo 7 USB connection 4 Interface X3 digital outputs 5 2 3 7 4 6 1 ...

Page 46: ...g conditions Signal type Parameter Value RS422 Input level Difference input 200mV Input voltage range 0 3 up to 5 5V Max frequency 10 MHz Terminating resistor 100 Ohm TTL Input level High 2 4V up to 5 5V Input level Low 0 5V up to 0 7V Max frequency 500 kHz Input resistance 1 MOhm HTL Input level High 12 up to 28V Input level Low 0 5 up to 3 5V Max frequency 500 kHz Input resistance 4 kOhm 1 All 2...

Page 47: ...ft encoder can be also adapted to a production line with a friction wheel Caution Risks of injury The shaft encoder has to be installed or mounted that no risks of injury can occur 5 5 2 Interface X5 PrintGo The interface X5 provides the connection of an external PrintGo signal All common product detectors e g light barrier product sensor etc 24V NPN as well as 24V PNP switching can be connected T...

Page 48: ...hm PrintGo For NPN sensors Input level High 20 up to 28V or high resistance Input level Low 6V up to 9V Minimum pulse duration 100µS Input resistance 6 8kOhm PrintGo Gate For PNP sensors Input level High 15 up to 30V Input level Low 3 5V up to 3 5V or high resistance Minimum pulse duration 100µS Input resistance 6 8 kOhm You will find a circuit diagram of the interface in the appendix of this manu...

Page 49: ...ay time 100µs Turn on resistance max 0 28 Ohm Features Short circuit proof Overcurrent and excess temperature proof The function allocations of the outputs are carried out with the software of the JET2neo in the menu Main menu Settings I O settings Outputs You will find a circuit diagram of the interface in the appendix of this manual 1 All 24V ouputs which are designated with 1 are protected by a...

Page 50: ...um duration of bounce 10 ms 2 Input 1 3 Minimum pulse widths Depending on assigned function see following table 1 All 24V ouputs which are designated with 1 are protected by a self reset fuse with 700 mA 2 For a change of the Jobselect inputs it has to be carried out within the duration of bounce that means only after termination of this period of time the new Jobselect No is validated Pin Designa...

Page 51: ...l find a circuit diagram of the interface in the appendix of this manual 5 5 5 USB Connection By the USB connection you can connect all common USB devices as e g mouse keyboard or USB stick very simply All data can be exchanged comfortable and simply by the USB connection Software updates exchange of variable printing data or memory expansions can be carried out simply with the USB stick Plug assi...

Page 52: ...aulic cabinet 6 Print head with umbilical In the closed electronic cabinet you will find the essential electronic components as power supply the TFT Touch Display as well as the controller board The central arranged TFT Touch Display describes the interactive interface for the operator This central entry medium with its 5 7 color display with backlight allows clear self explaining operator guidanc...

Page 53: ...reated The drops that are not required for a programmed inscription are not charged and flow uninfluenced through the electrical deflection field into a gutter In the gutter the drops are sucked up by a suction pump and fed back into the ink tank Depending on the application alphanumeric data and graphics can be entered with the TFT touch display Data for font and texts are stored in the device ev...

Page 54: ... field Here those droplets that were previously charged in the charging electrode are deflected The drops that have not been charged fly straight ahead into the gutter Here they are sucked up and fed back to the circular flow of ink The charged drops are only deflected in one direction the other direction is performed by the product to be inscribed 6 2 5 Creation of a character Each character is d...

Page 55: ...eation of a character X X 1 Character height created by drop deflection Drop brake off point Character E build with a 7 x 5 matrix Rel movement direction of the description area Gutter Deflector plate Charge electrode with deflector electrode Nozzle jet Oscillator Character width created by the rel movement of the description area ...

Page 56: ... Conveyor belt 4 Sensor 6 3 Safety instructions Inflammable Risk of fire Combustible gases and liquids cause serious burns Sources of ignition must be kept away from the print head and the device Risk of injury Ink escapes from the head aperture Spraying of ink into the eyes can cause blindness Eye protection is necessary 3 5 2 1 Direction of conveyance 4 ...

Page 57: ...Status field filling level indicator 4 Menu bar 10 Button Off Shut down 5 Status field Printing speed 11 Button VNC Server 6 Status field General 12 Button Printstart 13 Button Printstop Title bar 1 The title bar is displayed at the top of the main menu and contains the name of the active print job the current date and the current time as well as the appropriate information if the password prompt ...

Page 58: ...print job does not fit into the preview window Scroll bar of the display area 3 You can view the whole display area if necessary by using the scroll bar Menu bar 4 The appropriate menus or specific functions of the JET2neo can be opened with the buttons in the menu bar The following buttons are available Figure 16 Menu bar Pos Button Description 4 1 Edit current Job Editor with the current loaded ...

Page 59: ...ending on the selected adjustments in the basic settings Status field General 6 In this field the current operating condition of the nozzle as well as the status of the head cover and the ink supply are displayed Operating conditions nozzle Status head cover Status ink supply Opening nozzle Headcover open Ink on Closing nozzle Headcover closed Ink off Nozzle open Nozzle closed Status field Product...

Page 60: ...er Pre defined print stop Status field Nozzle 8 This field enables the opening or closing of the nozzle and shows additional the current operating condition of the nozzle by an active visualization graphic Figure 18 Status field Nozzle 1 Button Opening nozzle 3 Visualization field 2 Button Closing nozzle With the buttons Opening nozzle 1 and Closing nozzle 2 you can open or close the nozzle The ex...

Page 61: ...ing and TAG activation Attention The filling level indicators are meant for your guidance Ink or solvent must not be refilled as long as there is no respective message displayed There is a high risk of overfilling if the operator carries out a refilling before the respective message box indicates a refill Please follow the related hazard notes in the instruction manual Display of the remaining pri...

Page 62: ...is button the print job will be released for processing If a print job is activated the button is displayed backlighted It will be printed as soon as a PrintGo is released Print start inactive Print job is not released for processing Print start active Printer is in active print mode To carry out a print process you have to enter a text or you have to select an existing job You will find further i...

Page 63: ...currently to be entered and its unit if necessary is displayed The entered value is shown in the Display 2 The button Backspace 7 deletes the character in front of to the left of the current cursor position The button Del 6 enables the deletion of the characters behind to the right of the current cursor position With the button 4 you can shift the current cursor position by one digit to the right ...

Page 64: ... character keys have double assignments The character displayed respectively when pressing a character key selection is made by short touch or longer press is entered Note Depending on the installed language package e g Cyrillic the structure can vary from the shown display With the button Return 1 the input is taken over and the number block will be closed With the button Special characters 2 you...

Page 65: ... delivery Here the targeted precision is decisive and not the pressure The operation with the touch display is described subsequently Accidentally touching can release unintentional device conditions 6 5 2 Initialization of the device After connection to the mains power or after a power interruption the initialization of the device will be carried out automatically For this procedure the boot mana...

Page 66: ...ns on and the message Initialization 2 is displayed After the initialization the device starts with the bleeding of the system automatically During the process the message Bleeding 3 is displayed The bleeding takes between 1 5 min The process can be canceled by pressing the button Cancel 4 Figure 22 Switch on procedure without password protection 1 TFT Touch Display 4 Button Cancel 2 Message Initi...

Page 67: ...between 1 5 min The process can be canceled by pressing the button Cancel 4 At the end of the bleeding process or after cancelling the process the basic menu 5 opens Note The start of the device happens in the logged out status no operator will be logged on but the job which has been used at last will be loaded automatically Press the button Main menu 6 in the menu bar Call up the functional area ...

Page 68: ...Page 66 Operation Elements and procedures Group 6 Release R1 12 en JET2 neo Figure 23 Switch on procedure with password protection 1 2 8 10 9 11 6 7 3 4 5 12 9 13 14 ...

Page 69: ... Main menu 13 Entry field Password 7 Register card Extra 14 Button OK The input is now displayed with placeholders wildcards in the input field Password 13 Now press the button OK 14 to carry out the login process The dialog field is closed and the new user is logged in 6 5 4 Reset product counter Figure 24 Reset product counter 1 Status field Product counter 4 Display Product counter 2 Menu Produ...

Page 70: ...isplay Product counter 4 display Confirm the reset of the counter again by pressing on the button Reset 5 or cancel the process with the button Cancel 6 Attention If job counters object counters whose existing settings Counter reset have been applied with the attribute Product Counter are available in the current job they will be also reset You will find further information also in the chapter Cha...

Page 71: ... Change product counter Change value Figure 25 Change product counter change value or 1 Status field Product counter 5 Number block Product counter 2 Menu Product counter 6 buttons 3 Register card Counter 7 Button Set 4 Display Product counter 8 Button Close 4 2 3 5 6 1 7 4 8 7 4 5 ...

Page 72: ...f one by pressing the appropriate key and the change is shown directly in the display 4 or Click in the product counter display field 4 The number block Product counter 5 opens for input You will find further information regarding the operation with number blocks in chapter Number blocks page 61 Confirm the change of values by pressing on the button Set 7 Then press the button Close 8 to complete ...

Page 73: ...s Page 71 JET2 neo Release R1 12 en 6 5 7 Switch off device Figure 26 Switch off procedure Message Carry out print stop 1 Button Off 4 Button No 2 Message Safety query 5 Message Shutdown 3 Button Yes 6 Message Carry out print stop 1 3 2 4 5 6 ...

Page 74: ...ried out If necessary a corresponding message 6 is faded in After turning off you have to wait approx 5 sec to turn on the device again 6 6 Menu layout Register cards Complex menus are divided into so called registers to get a better clearness A register arranges the several menu points to logical functional areas The selection of a functional area happens by clicking on the corresponding register...

Page 75: ...s disabled negative during the process Example not available available dialled activated Function of control boxes Individual settings can be selected by control boxes Examples activated deactivated Pop up window If several functions can be selected in one menu point or different parameters can be set the selection happens by a so called pop up window If a pop up window is bigger than the availabl...

Page 76: ...signment Occupancy Cancel Close No Overtake Carry out OK Yes 6 7 Other settings and functions 6 7 1 Carry out Hardware Reset Unplug and plug in again the mains plug This will reset the printer s electronic in case of malfunctions The nozzle seal has to be closed during a hardware reset The hardware reset is performed by unplugging the mains plug and pluggin it in again Abbildung 29 Hardware reset ...

Page 77: ...he integrated interval function activates the LEIBINGER JET2neo automatically in the on state according to the times which have been set under the register card Interval Main menu Settings Basic settings Interval The circulation of the ink prevents a drying up of ink and accumulation of ink components The viscosity of the ink is constant You will find further information regarding setting of inter...

Page 78: ... with digital signals e g out of a SPS and can be therefore also controlled locally In the following the operation and programming with the TFT Touch display are described 7 2 Main menu With the button Main menu in the main menu bar the Main menu is called up The following functional areas are available Job Settings Extra Service The selection of a functional area happens by clicking on the corres...

Page 79: ...3 Option Open job to edit 7 Control box Save counters 4 Option Create new job list 7 2 1 1 Create a new job With the option Create new job you can create a new job For creation the job editor opens where you can create the printing data and save it as a job A variety of Windows similar tools make the operation easier Proceeding Press the button Create new job 1 The menu Job editor 2 opens to creat...

Page 80: ...ent job Direct selection page 168 and in the group Job editor 7 2 1 3 Open job to edit With the option Open job to edit you can open an existing job for editing For selection of a job the window Job selection is faded in Proceeding Press the button Open job to edit 1 The window Job selection 2 is faded in Select the requested job in the selection field Job list 3 With the pop up window Search in 4...

Page 81: ...changes and save it You will find further information regarding the memory process in the group Job editor in the chapter Save job Save job as page 253 You will find further information regarding the operation of the job editor in the group Jobeditor Figure 33 Open job to edit 1 Button Open job to edit 7 Display Job preview 2 Window Job selection 8 Button Cancel 3 Selection field Job list 9 Button...

Page 82: ...t job is inserted at the current Cursor position 3 With the Delete Job 4 button the currently marked job can be removed from the List display 5 The job list shows the Input address 6 and the name of the job 7 The Input No 6 corresponds with the print job address The addressing is done in binary form through the digital inputs of connector X4 For details about interface X4 please see chapter 5 5 4 ...

Page 83: ...ntGo page 2 tab 14 Shift menu to left arrow 7 PrintGo source tab 15 Date change offset setting 8 PrintGo Gate tab The the print height can either be set on the Printstyle Position 1 tab or the Printstyle 2 tab The input fields on both tabs equals each other Additionally on the Printstyle 2 tab the Orientation 3 of the printout and and whether the printout shall be Mirrored 4 The PrintGo page 1 tab...

Page 84: ...PrintGo distance PrintGo repetition and the option for endless printing have to be set within the single print jobs An empty address will be ignored The last addressed print job will remain in the print storage The WYSIWYG preview of the main window always shows the print job that will be printed with the next PrintGo signal 14 Example for external job selection The following print jobs shall be p...

Page 85: ...a Open file dialog box Open job for printing By default the file list 1 is filtered for print jobs The memory location is selected through a drop down menu 2 The requested job is selected by clicking on the entry Open job list for printing Selecting the option Job list 3 filters the file list for job lists 1 The memory location is selected through a drop down menu 2 The requested job list is selec...

Page 86: ...itor Open job list for editing It is possible to open the currently loaded job list in the job list editor directly from the main window 1 The same button is also available in the Main menu on the Job tab 2 In the Main menu on the Job tab it is also possible to open a job list for editing 3 while the current job list is kept in the printer memory and the job list to be edited is opend separately i...

Page 87: ...t all job counters 1 A safety query 2 if all job counters have been reset is faded in Confirm the reset by pressing the button OK 4 or cancel the process with the button Cancel 5 All job counters are reset Figure 34 Product counter Reset job counter Example job counter 1 Button Reset all job counters 3 Button OK 2 Message Safety query 4 Button Cancel Attention The reset of the job counter is irrev...

Page 88: ...are 0 respectively set to the predefined start values If the print should be continued with already existing counter states for calling the job again you have to activate the function Save counters The function is activated or deactivated by clicking on the control box If this function is activated it is displayed by a in the control box Figure 35 Save counter states Function deactivated Function ...

Page 89: ...For the usage of a mouse you will get a comparable ease of use for the PC surroundings Typical functions as Copy Paste Zoom in out as well as tools for the drawing of circles lines and rectangles make the creation and changes of graphics easier The graphic editor menu 2 can be opened with the button Graphic Editor 1 With the input field Graphic 7 you can create a graphic In the display Coordinates...

Page 90: ... the Graphic Editor can be found in the following chapters Figure 37 Graphic editor Structure and call up 1 Button Graphic editor 7 Display tools 2 Menu Graphic editor 8 Display Coordinates 3 Organization tools 9 Display Activities to carry out 4 Drawing tools 10 Button OK 5 Edit tools 11 Button Close 6 Input field Graphic 1 9 2 3 6 8 7 11 10 4 5 ...

Page 91: ... Pos Organization tool Function 1 New Provides the creation of a new graphic An empty input field is created 2 Open Provides opening of an existing graphic 3 Save as Saves the current loaded graphic under the existing name respectively saves the current loaded or new created graphic under a new name 4 Settings Enables the settings of the editor size width and height of the drawing area You will fi...

Page 92: ...fers to the Windows drawing tools A selected tool is displayed in a blue frame Irrespectively of the set raster size points are always created with a raster size 1x1 and lines and circle elements are created with a raster width 1 Pos Drawing tool Function 1 Dot Provides the creation of a point 2 Line Provides the creation of a line in the requested length 3 Rectangle Provides the creation of a rec...

Page 93: ...he Windows functions Figure 40 Graphic editor Edit tools 1 Edit tool Cut 4 Edit tool Delete 2 Edit tool Copy 5 Direct buttons Icons 3 Edit tool Paste 7 2 2 1 4 Display tools Figure 41 Graphic editor Display tools 1 Button Zoom in 2 Button Zoom out Pos Display tool Function 1 Zoom In Enlarges the display in the input field Graphic 2 Zoom Out Reduces the display in the input field Graphic 5 1 2 3 4 ...

Page 94: ...hic 3 Selection field Graphic list 8 Button OK 4 Pop up window Search in 9 Button Cancel 5 Display Filename Proceeding Press the button Open 1 The window Load Graphic 2 is faded in Select the requested graphic in the selection field Graphic list 3 With the Pop up window Search in 4 you can select the different memory locations The name of the selected graphic is now shown on the display Filename 5...

Page 95: ...is saved under a new name Attention If the graphic is saved under an existing filename no safety query is generated The existing data will be overwritten Figure 43 Graphic editor Save graphic 1 Button Save 6 Keyboard field 2 Window Save graphic 7 Button Return 3 Selection field Graphic list 8 Button Cancel 4 Pop up window Search in 9 Button OK 5 Display Filename 3 5 2 5 8 9 7 6 1 4 ...

Page 96: ...dy existing graphics are displayed in the selection field Graphic list 3 With the pop up window Search in 4 you can select the different memory locations Click in the display Filename 5 A keyboard field 6 opens for input You will find further information regarding the working with keyboard fields in the chapter Keyboard fields page 62 Enter the requested name Press the button Return 7 of the keybo...

Page 97: ...requested start point is placed and is marked red At the same time on the display Coordinates 4 the coordinates of the start points are shown and on the display Activities to carry out 3 you can see the next required or possible activity Now click in the grid on the requested position of the end point 5 The rectangle is now created Figure 44 Graphic editor Create graphic 1 Drawing tool Rectangle 4...

Page 98: ...n and in the display Activities to carry out 4 the next required or possible activity Now click in the grid on an empty point on the other side of the line which should be deleted to define an end point 5 for the catch frame The catch frame is now created Now press on the edit tool Delete 6 The line will be deleted Press again on the drawing tool Selection 7 to work on the rectangle Click on the g...

Page 99: ...hic elements 1 Drawing tool Selection 6 Edit tool Delete 2 Start point catch frame 7 Drawing tool Selection 3 Display Coordinates 8 Start point catch frame 4 Display Activities to carry out 9 End point catch frame 5 End point catch frame 10 Edit tool Delete 3 4 1 2 5 Areas elements to delete 6 7 8 9 10 ...

Page 100: ...lock 2 Menu Editor settings 6 Button OK 3 buttons 7 Button Cancel 4 Display fields Proceeding Press the button Settings 1 in the menu bar The menu Editor settings 2 is faded in With the buttons 3 you can increase or reduce the values of the editor size by one step alternatively Click in the appropriate display field 4 of the value which you would like to change A number block 5 opens for input Now...

Page 101: ...the data of the LEIBINGER JET2neo As the explorer of the PCs the explorer in the JET2neo allows the deletion of data as well as the free saving and loading of data on different media e g USB stick or of the internal memory Selection window and filter functions allow a clear and easy to operate data management 7 2 2 2 1 Start explorer Press the button Explorer 1 to open the menu Explorer 2 Figure 4...

Page 102: ...filtered data of the internal memory of the JET2neo are displayed Selection window USB Stick 3 In the selection window the data or the filtered data of the external data carrier are displayed Annotation A selection window is activated by clicking on the display area of the window The active window is marked by a turquoise border Filter 4 With the pop up window you can select the several data field...

Page 103: ...ction 1 Copy to USB Stick Copy marked data to an external memory device 2 Copy to internal memory Copy marked data from an external memory device to the internal memory of the JET2neo 3 Select all Selects all data in the active selection window Annotation The selection of several data happens by clicking on the accordant designation 4 Select none Cancels the selection of all data of the active sel...

Page 104: ...8 Button Yes All Proceeding Click on the display area of the selection window Internal memory 1 to activate it The border of the window is now displayed turquoise Select mark the job with the designation Test 3 2 by clicking on the designation The selected job is displayed with a light green background for vivid identification Press the button of the tool Delete 3 The message Delete file 4 is fade...

Page 105: ...ogged in operator is not authorized for example Further more the logged in user can logout also during the operation with the button Logout and can therefore prevent a change of the settings by unauthorized staff 7 2 2 3 1 Login user and carry out user change Figure 51 Login Login user change user 1 Button Login 5 Button Return 2 Window Password query 6 Input field Password 3 Input field Password ...

Page 106: ...field Password 6 Finally press the button OK 7 to carry out the login process The window closes and the user is logged in 7 2 2 3 2 Logout user Proceeding Press the button Logout 1 The window Password query 2 is called up Click into the input field Password 3 of the window A keyboard field 4 opens for entry Enter the defined password of your access right Press the button Return 5 of the keyboard f...

Page 107: ...ase R1 12 en After logging out of the user only the function Login is available Figure 52 Login Logout user 1 Button Logout 5 Button Return 2 Window Password query 6 Input field Password 3 Input field Password 7 Button OK 4 Keyboard field 3 2 4 6 2 5 7 1 ...

Page 108: ...re defined print stop The selection of a functional area happens by clicking on the corresponding register card Comment The proceeding corresponds to the Window standard procedure The button Cancel 3 closes the menu Figure 53 Call up product counter menu Register card Counter Register card Stop 1 Button Product counter settings 4 Register card Counter 2 Menu Product counter 5 Register card Stop 3 ...

Page 109: ...ens without a further safety query The 00000 is now displayed in the status field Production Counter of the basic menu 2 Change counter value Change the value of the counter with the buttons 8 The value of the counter is increased or reduced in increments of one by pressing the appropriate key and the change shown directly on the display 5 or Click in the counter display field 5 The number block P...

Page 110: ...settings Reset process 1 Status field Product counter 6 Button Reset 2 Button Product counter settings 7 Button Cancel 3 Menu Product counter 8 buttons 4 Register card Counter 9 Number block Product counter 5 Display Product counter 10 Button Set 5 3 4 8 1 2 6 or 7 7 4 5 2 3 1 or 9 10 7 7 4 5 ...

Page 111: ... Before the re start of the production the production counter has to be necessarily reset to get a correct result Proceeding Press on the status field Product counter in the basic menu 1 or press the button Product counter settings 2 The menu Product counter 3 is faded in As standard the register card Counter 4 is activated Now click on the register card Stop 5 and the current value of the print s...

Page 112: ...counter 1 Status field Product counter 7 Number block Stop after x prod 2 Button Product counter settings 8 buttons 3 Menu Product counter 9 Button Set 4 Register card Counter 10 Button Cancel 5 Register card Stop 11 Status field Product counter with pre defined print stop 6 Display Stop after x products 5 4 7 9 8 1 6 3 6 or or 2 10 7 4 11 7 4 5 2 ...

Page 113: ...igned the function StartExplorer Press the button Macro generator 1 The menu Macro generator 2 is faded in As standard the register card Macro 1 3 is activated Press on the arrow button of the pop up window Shortcut on 4 The op up will be opened for selection Now select the desired function link 5 in this case Explorer Finally press the button OK 6 to save the link and exit the menu In the basic m...

Page 114: ... JET2 neo Figure 57 Macro generator Basic menu free allocatable buttons Basic menu 1 Button Macro generator 5 Selected shortcut 2 Menu Macro generator 6 Button OK 3 Register crad Macro 1 7 Button Explorer 4 Pop up window Short cut on button 1 4 7 6 5 2 3 4 1 ...

Page 115: ...irectly after loading without further intervention by the user Proceeding Activate the automatic print start by clicking on the control box 2 Whether the function is activated is displayed by a in the control box Figure 58 Direct printstart Direct printstart switched off Direct printstart switched on 1 Register card Extra 2 Control box Direct printstart 1 2 ...

Page 116: ...lable Basic settings I O settings Interface settings Password settings Hydraulic settings Furthermore the password prompt can be activated or deactivated Figure 59 Functional area Settings 1 Button Basic settings 4 Button I O settings 2 Button Interface settings 5 Button Password settings 3 Button Hydraulic settings 6 Control box Password active 1 2 3 4 6 5 4 ...

Page 117: ...er interface and to reset the device to the factory settings The selection of a functional area happens by clicking on the accordant register card Note The proceeding corresponds to the Windows standard procedure The button OK closes the menu Figure 60 Menu basic settings 1 Button Basic settings 5 Register card Interfaces 2 Register card Language Unit 6 Register card IP Address 3 Register card Dat...

Page 118: ...ered version of the printer Note The function is also helpful to simplify the communication e g in case of service with the dealer or the LEIBINGER service hotline because English language can be generally selected irrespectively of the installed language package With the selected language the accordant ISO font is assigned automatically to the keyboard If the control box Displaying arabic farsi 3...

Page 119: ...election Now select the requested language 2 Measuring unit The two different measuring units mm and inch are available Figure 62 Set measuring unit 1 Register card Language Unit 2 Pop up window Measuring unit Proceeding Press on the register card Language Unit 1 to select the functional area Press on the arrow button of the pop up window Measuring unit 2 The pop up window opens for selection Now ...

Page 120: ...me 1 to select the functional area Press on the display window Date 2 A calender 3 opens Select the desired date by scrolling The calendar is cloased by clicking on the calendar again or on the display window Date and the selected date is saved Figure 63 Set date 1 Register card Date Time 3 Calender 2 Display window Date 2 Set time and time zone Procedure Press on the register card Date Time 1 to ...

Page 121: ...et time and time zone 1 Register card Date Time 4 Setting block Time 2 Display window Date 5 Pop up window Zeitzone 3 Display window Time 3 Automatic clock change The function enables you to activate or deactivate the automatic change to summer and wintertime daylight savings time DST Proceeding E g The automatic change to summer and wintertime should be activated Press on the register card Date T...

Page 122: ...ate the ink This function prevents that the ink dries up or sediments as well as the jamming of the nozzle if the printer is turned off for a longer time As standard the interval operation is carried out without viscosity control In case of need the viscosity control can be also activated for the interval operation Attention The viscosity control should be only activated for special operating cond...

Page 123: ...rval operation Set interval time Switched off viscosity control Switched on viscosity control 1 Register card Interval 4 Setting block 2 Display field Interval on 5 Control box Visco control 3 Display field Interval off 7 2 3 1 4 Interfaces Encoder interface Under the register card Interfaces you can set the interface for the incremental encoder and you can also switch on or off the bounce time de...

Page 124: ...Bounce time delay Bounce time delay Advantages Disadvantages off Faster change of jobs No safety for bouncing signals afterwards on High safety for bouncing signals afterwards Slower change of jobs Figure 68 Select encoder interface Bounce time delay is switched off Bounce time delay is switched on 1 Register card Interfaces 2 Pop up window Encoder settings 3 Control box Jobselect debounce off Tim...

Page 125: ...th the register card IP Address you can carry out the addressing of the device If the LEIBINGER JET2neo will be integrated in a network which is based on an internet protocol an IP address has to be assigned to the device As standard the IP address is preallocated by the company Leibinger and can be adjusted to the customer demands Proceeding Press on the register card IP Address 1 to select the f...

Page 126: ...s 10 or pressing the button No 11 to cancel the process and return to the menu After confirmation the device is shut down automatically and reinitialized to save the IP settings Then the JET2neo must be restarted Figure 69 Set IP address 1 Register card IP Address 7 Button Save 2 Setting field IP Address 8 Button Reset 3 Setting field Subnet mask 9 Message Restart Save 4 Setting field Standard gat...

Page 127: ... Factory Values you can reset the printer adjustments to the standard settings The consequences of resetting to the factory settings should be well considered Figure 70 Reset device to factory settings 1 Button Set to Factory Values 4 Button OK 2 Safety query Continue 5 Message Restart 3 Button Cancel 1 3 2 5 8 4 4 ...

Page 128: ...d will be new initialized After this process the JET2neo is reset to the standard settings and can be started again 7 2 3 1 7 Remote screen VNC Function The JET2neo has an implemented VNC server software for remote access Basically it takes two steps to use the VNC server of the printer 1 Assign a password for the VNC server 2 Start the VNC server This access to the VNC server is password protecte...

Page 129: ...er running indicated in the main window it is possible to access the VNC server with a VNC client running on an external device like a desktop PC a notebook or a tablet computer In order to establish a connection between a VNC client and the VNC server of the JET2neo printer the following settings are required The VNC server on the JET2neo printer must be started The IP address of the JET2neo prin...

Page 130: ... established The display of the JET2neo will be mirrored on the VNC client software and the printer can be operated from the external device 6 It is possible to add more than one WIFI device like e g laptops Android Apple tablets phones to the WIFI net of the router in order to access the JET2neo printer Make sure that there is a VNC client like Real VNC Ultra VNC Windows OS or screens VNC IOS ins...

Page 131: ...quired Notebook WiFi connection LEIBINGER JET2neo Connected to router by WiFi Using the SSID and password of the WiFi router VNC Client software is required Example Example JET2neo IP Address 192 168 1 11 Subnet mask 255 255 0 0 Router IP Address 192 168 1 1 Desktop PC cable connection Connected to router by cable VNC Client software is required Example Desktop PC IP Address 192 168 1 5 The addres...

Page 132: ... or in a special network intended only for the provision of external texts to be processed Annotation An appropriate protocol is used depening on the selected connection type Figure 71 Menu Interface settings 1 Button Interface settings 5 buttons 2 Menu Interface settings 6 Number block 3 Pop up window Connection type 7 Button OK 4 Display field Port 8 Button Cancel 3 2 4 1 7 13 11 2 4 Fu nkt ion ...

Page 133: ...ection type Now change the connection value of the port if necessary The change is made with the buttons 5 The value is increased or reduced in increments of one by pressing the appropriate button or To do this click in the display field Port 4 A number block 6 opens for input You will find further information regarding working with number blocks in the chapter Number block page 61 Confirm the inp...

Page 134: ...t by trained personnel or by Leibinger service technicians Figure 72 Menu Hydraulic settings Funktional area Hydraulic 1 Funktional area Hydraulic 2 1 Button Hydraulic settings 9 Pop up window Ink number 2 Display field Pressure Set point 10 Display field Solvent number 3 Display field Pressure Act value 11 Display field Nozzle 4 Display field Suction pump 12 Pop up window Freqency 5 Display field...

Page 135: ...d Pressure Act value 7 2 3 3 2 Suction pump With the display field Suction pump you can change the setting of the suction pump The entry is in The set value is displayed in the corresponding display field The standard values are for devices without head ventilation and for devices with head ventilation 7 2 3 3 3 Viscosity meter correction value The display field Visco correction s required for the...

Page 136: ...5 seconds the value is updated Figure 74 Hydraulic Fall time 1 Display field Fall time Set point 2 Display field Fall time Act value 7 2 3 3 5 Oscillator voltage For further information please contact the Leibinger Service Department or your authorized dealer 7 2 3 3 6 Set oscillator frequency Depending on the used ink the necessary oscillator frequency must be set The appropriate frequencies are ...

Page 137: ...e device are listed in the pop up window Ink number 1 The corresponding thinner no is displayed in the display field Solvent number 2 Figure 76 Hydraulic Ink and solvent no 1 Display field Ink number 2 Display field Solvent number 7 2 3 3 8 Set nozzle diameter Different nozzle sizes are also used depending on the used ink In the display field Nozzle the corresponding value of the installed nozzle ...

Page 138: ...es Selection of user levels Level of access right Definition of access rights Definition of passwords In the several functional areas you can enable or lock the functions in the current access levels An enabled function is displayed by a in the accordant control box The selection of a functional area happens by clicking on the accordant register card 4 With the pop up window Level 5 you can select...

Page 139: ...sword settings 7 Button OK 4 Register cards 8 Button Cancel Proceeding Press on the control box Password active 1 to activate the function An activated function is displayed by in the control box Now press the button Password settings 2 The menu Password settings 3 is faded in Attention The function Password active must be activated to be able to save the settings in the menu Password settings 2 7...

Page 140: ...or the current user level or you can display an already defined password Proceeding Example The password Leibinger should be defined Click in the input field Password 1 A keyboard field 2 opens for input You will find further information regarding the operation with keyboard fields in the chapter Keyboard field page 62 Enter the password Leibinger Press the button Return 3 of the keyboard field to...

Page 141: ... of the keyboard field to finish the input Now the input is displayed with placeholders wildcards in the input field Password 6 Finally press the button OK 4 to carry out the login process The window is closed and the user is logged in Figure 79 Define password 1 Input field Password 5 Window Password query 2 Keyboard field 6 Input field Password 3 Button Return 7 Basic menu with password level di...

Page 142: ...pervisor has been lost special measures are required In this case please contact the dealer address which is listed in the chapter Publisher page 12 7 2 3 5 Password protection Password query If the password protection of the LEIBINGER JET2neo is activated a password enquiry is carried out for every start of the device Further more the function Login respectively Logout under the functional area E...

Page 143: ... Main menu 1 The menu opens Press on the register card Settings 2 Now press on the control box Password active 3 The function is activated or deactivated depending on the already existing status If the function is activated this is displayed by a in the control box Figure 80 Activate deactivate password query Function deactivated Function activated 1 Button Main menu 3 Control box Password active ...

Page 144: ... inputs and 4 outputs are available The selection of the functional area Inputs and Outputs happens by clicking on the accordant register card 4 With the button OK 5 you can close the menu and you can save the settings The button Cancel 6 closes the menu without taking over the carried out changes Figure 81 Menu I O settings 1 Register card Settings 4 Register cards 2 Button I O settings 5 Button ...

Page 145: ...igned Proceeding Press on the register card Inputs 2 to select the functional area Press on the arrow button of the pop up window of the input 1 X4 9 3 The pop up window opens for selection Now select the required event signal You will find further information in the chapter Interface X4 Inputs page 48 Figure 82 Carry out input assignment 1 Menu I O settings 3 Pop up Fenster X4 9 2 Register card I...

Page 146: ...puts Attention Standardly the outputs 1 3 are already predefined Output 1 X3 1 Print stop error Output 2 X3 2 Refill warning Output 3 X3 3 Ready to print E g The output 1 X3 1 of the Pin No 1 of interface X3 should be assigned Proceeding Figure 83 Carry out output assignment 1 Menu I O settings 3 Pop up window X3 1 2 Register card Outputs 4 Pin designation 4 1 3 2 ...

Page 147: ...d further information also in the chapter Interface X3 Outputs page 47 7 2 4 Functional area Service Service functions In the functional area Service the following submenus are available Info Hydraulic Printhead Service interval I O Signal test Touch calibration Data logging Test print Figure 84 Functional area Service 1 Button Info 5 Button Touch calibration 2 Button I O Test 6 Button Test print ...

Page 148: ...play Curr hydraulic para 11 Button Close 6 Display Version Software ver The following system information are displayed in the window Oscillator frequency of the device 3 The ink which has been filled in the device 4 The nominal values and the current actual values of the hydraulic system 5 8 The JET2neo Version number and the software versions 6 The operation hour counter and information for inspe...

Page 149: ...ton Export 2 The data is saved on the connected medium and the Message 3 that the process has been carried is faded in The memory happens with the designation info_LJ2neo serial number of the printer txt Finally confirm the message with the button OK 4 If no storage medium memory device is connected the Message 5 is faded in Confirm the message with the button OK 6 Connect a memory device and repe...

Page 150: ... inactive 2 Menu I O Signals 4 Button Close The button Close 4 ends the menu The menu allows to carry out a temporary test of the inputs and outputs of the LEIBINGER JET2neo during the troubleshooting without any additional tools If signals are fed to the inputs the signal status are displayed in the menu The functions which are assigned to the inputs are not carried out for feeding the signals Ac...

Page 151: ... better clarity An additional function allows to select and export the current machine relevant data Figure 88 Menu Data logging Register card History Register card Error messages 1 Button Data logging 5 Button Export 2 Menu Data logging 6 Button Refresh 3 Register card History 7 Button Close 4 Register card Error messages With the button Export 5 you can save the recorded machine relevant data on...

Page 152: ...vice USB stick Proceeding Press the button Data logging 1 to open the menu Data logging 2 Plug an USB stick in the USB connection 3 of the printer Press the button Export 4 Figure 89 Call up and save log file 1 Button Data logging 6 Message Log file saved 2 Menu Data logging 7 Button OK 3 USB connection 8 Message Insert storage medium 4 Button Export 9 Button OK 5 Symbol Export is running 3 9 8 4 ...

Page 153: ...Connect a memory device and repeat the complete process 7 2 4 4 Hydraulic Printhead and special functions This work must only be carried out by trained personnel or by Leibinger service technicians With the button Hydraulic Printhead 1 you can open the menu Hydraulic Printhead Special functions 2 This menu provides the verification of hydraulic components activation or deactivation and setting of ...

Page 154: ...tomatic operating condition If the menu closes an accordant message 6 is faded in which can confirm or cancel the quitting Figure 90 Menu Hydraulic Printhead Spec functions 1 Button Hydraulic Printhead 5 Button Close 2 Menu Hydraulic Printhead Spec 6 Message Close menu 3 Register cards 7 Button OK 4 Button Quick Off 4 1 3 7 6 2 5 ...

Page 155: ... the suction pump and the system pressure can be changed temporarily Figure 91 Hydraulic Printhead test menu functional area Hydraulic functions Control switched on Control switched off Status display actual value 1 Button Control 6 Arrow buttons Example view 2 Status displays 7 Button Visco measurement 3 Display field Suc pump temp value 8 Button Quick Off 4 Display field Compr temp pressure 9 Bu...

Page 156: ... shown in the status displays 2 2 Compressor and suction pump change temporary set point values With the appropriate arrow buttons 6 the nominal values of the individual components compressor and suction pump can be changed temporarily whereby the values are increased or reduced by one step 3 Diaphragm position In the status display Diaphragm position 5 the momentary position of the diaphragms is ...

Page 157: ...s depends on the current device conditions Figure 92 Hydraulic Printhead test menu functional area Special functions 1 Button Calc delay time 7 Button Fill up routine 2 Button Calc last PG drops 8 Button Deplete ink 3 Button Constant bleed 9 Button Deplete solvent 4 Button Pressureless 10 Button Ignore error messages and warnings 5 Button Mix only ink 6 Button Mix only solvent 11 Button Quick Off ...

Page 158: ...1 the constant bleeding of the device is started During the process the message Constant Bleed 2 is displayed The bleeding can be canceled any time by pressing on the button Stop 3 During this process the visco pump is activated for 3 sec every minute to ensure a purging of the pump With the button Add Solv 4 you can add only solvent This function provides specially filling operations to bleed e g...

Page 159: ...e carried out by qualified personnel 4 Pressureless With the button Pressureless the system pressure can be relieved The function is only available when the control is deactivated 5 Mix only ink Mix only solvent Figure 94 Ink Solvent delivery Mix only 1 Button Mix only ink 4 Message Adding Solvent 2 Button Mix only solvent 5 Button Stop 3 Message Adding Ink 1 5 4 2 3 5 ...

Page 160: ...l 6 Fill up routine The fill up routine must be carried out the first time the device is started up Further information about how to carry out the fill up routine can be found in the chapter Cary out fill up routine page 40 7 Ignore all error messages and alarm messages With this function the error and alarm messages of the device e g for starting up filling or for service works can be canceled By...

Page 161: ...95 Hydraulic Printhead test menu functional areas Printhead Functional area Printhead page 1 Functional area Printhead page 2 Example view Function activated Function deactivated 1 Display field Phasing 8 Button Charge test 2 Button Ink Flow Sensor active 9 Button Detector test 3 Button Extern Ink on off active 10 Button Jet adjust 4 Button Ink off 11 Status field Nozzle 5 Button Ink on 12 Button ...

Page 162: ... monitoring is turned on or off 3 Ink on off With the two buttons Ink on and Ink off the ink delivery to the nozzle is turned on or off This function can be generated also remote controlled by an electronic contact see also the informations under the following point Extern ink on off 4 Extern ink on off During cleaning works at the print head it can be helpful e g in case of a long umbilical that ...

Page 163: ...ut by approved personnel or Leibinger Service technicians Oscillator voltage setting Output of a constant oscillator voltage which serves for matching with the oscillating voltage amplifier pot TRM 1 The result of the setting can be read in the form of a tear off curve in the display field Drop Break Off curve of the functional area Printhead page 1 Charge voltage setting Output of a constant char...

Page 164: ...iezo test and charge test 1 Button Piezo test 3 Message Piezo test 2 Button Charge test 4 Message Charge test 6 Detector test With the button Detector test 1 you can start the test Figure 97 Detector test 1 Button Detector test 3 Button Stop 2 Message Detector test 1 2 3 1 2 3 4 ...

Page 165: ...s burns Sources of ignition must be kept away from the print head and the device Risk of injury Ink escapes from the head aperture Spraying of ink into the eyes can cause blindness Eye protection is necessary Risk of injury Upon contact the contents causes skin irritation Protective equipment is necessary This function provides a support for a required correction of the jet position Proceeding For...

Page 166: ...play has been already calibrated Figure 98 Touch calibration 1 Button Touch calibration 2 Calibration window 3 Calibration point 4 Message Setting calculation 5 Message Touch calibration successfully 6 Button OK Attention To avoid faulty operation you have to carry out the calibration carefully Proceeding Press the button Touch calibration 1 The calibration window 2 opens 1 2 3 4 3 6 5 ...

Page 167: ...an be used by the operator as basis to create a new job or to control the print function of the JET2neo The default job is loaded as following Attention If the test print is activated when a print start release did already happen for the previous loaded job the JET2neo starts immediately with the print process because all signals are generated internally and no sensor or encoder are required Atten...

Page 168: ...ta entry Programming Group 7 Release R1 12 en JET2 neo Figure 99 Test print Load default job Loaded DefaultJob 1 Button Test print 4 Button Cancel 2 Message Safety query 5 Execution message 3 Button OK 1 3 4 2 3 5 ...

Page 169: ...t counter 6 Thee button Close 7 closes the window Figure 100 Service interval window 1 Button Service interval 5 Display Operation hours since 2 Display window Service 6 Display Total print counter 3 Display Date of inspection 7 Button Close 4 Display Total operation hours 7 2 4 8 Start remote screen A click on the VNC button starts the VNC server of the JET2neo printer A running VNC server is ind...

Page 170: ...n 1 Button Edit current job 2 Menu Job editor Proceeding Press the button Edit current job 1 The menu Job editor 2 opens to change the printing data Carry out the requested changes and save it You will find further information regarding the memory process in the group Jobeditor in the chapter Save job Save job as page 253 You will find further information regarding the operation of the job editor ...

Page 171: ...a saved job directly for printing For selection of a job the window Job selection opens Figure 102 Load job to print Direct selection 1 Button Load job to print 6 Selected Job 2 Window Job selection 7 Display Job preview 3 Selection field Job list 8 Button Cancel 4 Pop up window Search in 9 Button OK 5 Display Filename 10 Message Change print job 1 2 4 4 3 10 5 9 8 6 7 9 8 ...

Page 172: ...ct different memory locations The name of the selected job 6 is now shown on the display Filename 5 Additionally a preview of the printing job is faded in on the display Job preview 7 Press the button OK 9 to take over the selected job or press the button Cancel 8 to cancel the process A safety query 10 if the printing job should be really changed is faded in Confirm the change by pressing the but...

Page 173: ...he following functions and the following Editor sub menus can be opened with the buttons in the menu bar Save Job Parameter settings Object settings Button Save 2 This button saves the entries and changed made under the currently loaded job or under a new job name Button Parameter settings 3 This button makes the job settings necessary for a print job e g PrintGo Distance rotary encoder source ali...

Page 174: ...tion tools 13 Skip buttons 6 Direct buttons Edit tools 14 Directional buttons 7 Pop up window Font selection 15 Button Close 8 Pop up window Country specific keyboard settings Direct buttons 5 6 With the direct buttons Icons you can select the creation and editing tools directly You will find further information regarding these tools in the following chapters Font selection 7 With the Pop up windo...

Page 175: ...tion bottom left corner of the selected printing element is displayed Note For the displayed position not the actual printing element but the position of the displayed object frame is decisive Object frame 12 A selected printing element is marked with a red object frame Skip buttons 13 With the buttons you can skip from one printing element to the other Directional buttons 14 With the four directi...

Page 176: ...rovides the integration of an already existing graphic and defines the accordant parameters 4 Date Time Provides the integration of date and time specification and defines the accordant parameters and requested replacements 5 Counter Provides the integration of a counter as well as the definition of the accordant parameters and requested replacements 6 Shift Code Provides the integration of a text...

Page 177: ...ools You can select the several edit tools with the available icons direct buttons Note The function of the tools corresponds to the Windows functions Figure 105 Job editor Edit tools 1 Edit tool copy 3 Edit tool delete 2 Edit tool paste 4 Direct buttons Icons 4 1 2 3 ...

Page 178: ...coder Printstyle PrintGo page 2 Date change In the functional areas you can carry out job settings which are necessary for the print e g PrintGo distance encoder source alignment etc Figure 106 Parameter setting menu Example view 1 Button Parameter settings 6 Number block 2 Register cards 7 buttons 3 Register card Printstyle position 8 Control boxes 4 Register card PrintGo page 2 9 Button Close 5 ...

Page 179: ... by clicking on the accordant control box 8 or on the designation With the buttons 7 you can increase or reduce the values of the several parameter settings by one step alternatively By clicking in the accordant display field 5 of the value which should be changed A number block 6 opens for input in which you can enter the requested value You will find further information regarding the working wit...

Page 180: ...effects on the selected or applied printing element The form of the faded in menu always depends on the selected printing element e g text graphic barcode etc The menu may be divided into appropriate functional areas Figure 107 Object setting menu Example view 1 Button Object settings 6 Pop up window Font 2 Display field ICG value 7 Display field Orientation 3 Display field Bold level 8 Control bo...

Page 181: ...2 Bold level Not available for barcodes and graphics 3 Contrast value 4 Position X Y 5 Font selection Not available for barcodes and graphics 6 Orientation 7 1 Display mirrored 7 2 Display inverted 7 3 Display alternating 7 4 Display proportional Not available for barcodes and graphics 8 4 1 Font selection With the pop up window Font you can assign the requested font to the printing element Figure...

Page 182: ...accordant display field Figure 109 Contrast Display normal with contrast Attention From the technical side the function Contrast can only used for complete strokes vertical dot line This means that all further strokes which are placed above or below the attribute setting are also generated with the contrast additionally to the affected object Example For a double spaced font only the lower line is...

Page 183: ...n 1 Display field X Position 2 Display field Y Position 8 4 4 Bold level Bold text To write a printing text bold you have to determine a bold level The level can be between 0 7 To get a bold text several dots are placed parallel multiplication of strokes Example 0 no bold text single strokes 1 2 dots are placed parallel 2 strokes 2 3 dots are placed parallel 3 strokes 7 8 dots are placed parallel ...

Page 184: ...he characters 1 1 blank stroke is generated between the characters 7 7 blank strokes are generated between the characters The set value is shown on the accordant display field Explanation A stroke is a complete dot line in vertical direction dot height Figure 112 Character pitch ICG value Display ICG 0 ICG 1 ICG 7 8 4 6 Orientation With the pop up window Orientation 1 you can rotate the printing o...

Page 185: ...erted Mirrored display The printing element is mirrored horizontally Inverse display The printing element is displayed inverse Example For printing a black ink is used on a white medium Without the option Inverse the letters of the printing text are written in black With the option Inverse the area around the letters will be blacken and the characters stay white Alternating display Every second pr...

Page 186: ...for a date or time object Depending on the object type the editability is different If an object is declared as a Prompt field it is possible to edit it without entering the editor The editing can be done directly on the WYSIWYG screen Figure 115 JET2neo job editor Text object in the JET2neo job editor Select object To use an object as a Prompt field select the object in the JET2 job editor and op...

Page 187: ...mber of Prompt Fields The number of Prompt Fields within a print job is limited to 2 Prompt Fields per printjob In the JET2neo editor the Prompt Field is displayed in a orange color and it shows the current content Prompt Fields in the job editor With the Show prompt button you can open a dialog box for changing the content The Prompt Field button in the WYSIWYG window The Prompt Fields in the WYS...

Page 188: ...ield Overview Settings and Changes First time settings are made in the respective object settings menus Text object Date object Expiry date For the first time the content of the text object is set directly in the JET2neo editor This first setting defines the maximum length of an input It is possible to use blanks The content of a date object is set in the object settings for the first time The val...

Page 189: ...time settings WYSIWYG Window and Prompt Field properties with the new settings New settings made by using the Prompt field Counter objects WYSIWYG Window and Prompt Field properties with the first time settings WYSIWYG Window and Prompt Field properties with the new settings All changes can be made in one dialog box without entering the JET2neo editor 1 3 2 4 1 3 2 4 ...

Page 190: ...area Printstyle position Functional area Printstyle values The following settings can be carried out Selection of print height Selection of orientation Selection of font width Stroke distance Selection of print mode The functional areas are structured redundantly in subsections to minimize unnecessary scrolling during the settings In the Printstyle position functional area the PrintGo values Print...

Page 191: ...s higher the entered value as larger the distance between the single dots Figure 116 Print height 8 5 1 2 Font width Stroke distance The setting determines the print width The print width is determined by the horizontal drop distance of the strokes The input happens in the measurement which has been selected in the basic settings The set value is shown on the accordant display field As higher the ...

Page 192: ...an rotate all printing elements by 180 To get a reflection you have to activate the control mirrored 2 Attention The made settings have not only an effect on single printing objects but on the complete print band Figure 118 Orientation normal display mirrored 180 rotated 180 mirrored 1 Pop up window Orientation 2 Control box mirrored 2 1 ...

Page 193: ... this HQ mode it has to be changed to the fast mode Fast mode Allows a higher printing speed than the HQ Mode whereby a good print quality is still achieved If the required speed can no longer be reached in this mode the High speed mode must be switched to High speed mode The font output is not designed to the best possible font quality but to the fastest possible print speed Figure 119 Printstyle...

Page 194: ... Selection 16 dots Selection 7 dots List of printing modes Pos Print mode Annotation 1 2 line 7x5 dot high speed 2 5 dot high speed 3 12 dot high quality 4 16 dot high speed 5 16 dot fast 6 24 dot high speed barcode 7 24 dot high speed 8 24 dot fast 9 24 dot high quality Not printable area Display field Print image ...

Page 195: ...2 PrintGo Parameter 8 5 2 1 Functional area PrintGo 1 In the functional area PrintGo page 1 you can commit the kind of text output The following settings can be carried out PrintGo delay PrintGo Holdoff Distance PrintGo distance Drop Flighttime PrintGo repeat ...

Page 196: ... The setting defines the distance by the set value between the several text outputs The input happens in the measurement which has been selected in the basic settings The set value is shown on the accordant display field As higher the entered value as higher is the distance between the single prints Figure 121 PrintGo distance Attention If the Print Go distance has been selected too small Print Go...

Page 197: ...tween 0 1000 are permitted Example 0 no repetition single print 1 one repetition double print The set value is shown on the accordant display field To get an endless repetition of the print outputs you have to activate the control box endless 2 Figure 122 PrintGo repetitions 1 Display field PrintGo repeat 3 Control box endless active 2 Control box endless deactive Print Go distance too small Print...

Page 198: ...e PrintGo signal in which every further signal will be ignored The input is carried out in the measurement which has been selected in the basic settings The set value is shown on the accordant display field Figure 123 PrintGo holdoff distance PrintGo with chatters Double releases PG Signal s PG Signal s Filtering active Filtering active Printer s imprint Printer s imprint Object which should be pr...

Page 199: ...ecause the drop charging has to start earlier for higher speed This function is only necessary if the printing is carried out at very slow but also very fast processing speeds that means if the speed differences are very high Figure 124 Setting of drop flighttime 8 5 2 2 Functional area PrintGo 2 In the functional area PrintGo 2 you can select the PrintGo source and you can activate or deactivate ...

Page 200: ...nally by a sensor e g light barrier product sensor etc This sensor is called as Print Go source Extern If this function is activated an external sensor has to be connected to the interface X5 of the LEIBINGER JET2neo Pos flank Neg flank Note The product sensor 24V can be NPN or PNP connected Intern If this function is activated a print is generated depending on the set PrintGo parameters Note A co...

Page 201: ...nt process happens only as long as the enquired sensor is active The sensor which is required for the PG gate has to be connected to the interface X5 of the LEIBINGER JET2neo also Example Endless print of tubes with interruptions between the end of the previous tube and the beginning of the following tube Figure 126 PrintGo Gate Print start query Activating options HighLevel active LowLevel active...

Page 202: ... a certain error message is generated Example A PrintGo is generated and is printed The next PrintGo is generated if the printing process is not finished yet an error message is generated on the display StrokeGo monitoring If the function is activated the stroke output is monitored that means if the StrokeGo signal is generated faster than the printer can output the several strokes an error messag...

Page 203: ... no printouts The counter works independent from the printout as long as there are encoder signals External encoder signals are required for the position and speed measuring In addition there should be an external PrintGo signal provided in exactly the same distance as the required printout of the length specifications e g after each meter It is not recommended to use the Meter Go function with th...

Page 204: ...ement This value has to be set to with PrintGo Please see example for details For printing length specifications on cables pipes etc use the parameters shown above These settings are true while using an external PrintGo signal Please see example for details Example MeterGo function Assumptions and pre settings for this example The JET2neo printer is used for continuously printing on a cable emergi...

Page 205: ...suring system has to provide a PrintGo signal after each meter These settings for the so called meter counter are shown in Picture 5 Picture 5 Print parameter for Meter Go function Picture 6 shows the JET2neo editor with the counter object and the settings for the counter object in this example The text object for the letter m is just a standard object without any special settings for this example...

Page 206: ...leaning Nevertheless the JET2neo is still receiving PrintGo signals Because of the Counter Increment setting with PrintGo see picture 3 these signals can be used to keep the counter updated Therefore the counter always has the current meter number no matter whether there are printouts or not So it is possible to resume with the correct meter number after the work on the print head ...

Page 207: ... stroke is a complete dot line in vertical direction dot height This encoder is also called StrokeGo source The required signal can be generated internally as well as externally In the functional area Encoder you can carry out the basic settings of the signal encoder The following settings can be carried out depending on the encoder signal source Selection of encoder signal source Resolution Rotat...

Page 208: ...peed For unsteady production speeds a distortion of the print image can be caused You will find further information regarding this topic in the chapter Internal speed page 207 Extern If this function is activated the signal has to be generated by an external encoder e g incremental encoder The encoder has to be connected to the interface X1 of the LEIBINGER JET2neo Additionally you have to define ...

Page 209: ...which you need to convey the product below the print head has to be determined exactly This value can be entered directly in the display field Intern speed The input happens in the unit m min Attention Unsteady production speeds can be not identified which causes a distortion of the print image If the production speed is higher as the set value the font will be stretched If the production speed is...

Page 210: ... both If this control box is activated it is printed if the encoder turns left or right Note Encoder signals are only analyzed for correct set rotating direction 8 5 3 4 Resolution The setting determines the encoder resolution that means it defines how many impulses are generated by the encoder per set measurement The input happens in the unit Pulse mm The set value is shown on the accordant displ...

Page 211: ...ans the print will be only continued if the correct printing position has been reached Therefore you will get a print without any gaps or overlaps 8 5 3 6 Speed measuring with two sensors As an alternative to the use of an external encoder or a constant internal speed there is a third option available The current production speed can be measured based on the signals from two sensors connected to i...

Page 212: ... Description of the functionality The two sensors have to be mounted on the production line in a way that they can be activated by the products passing by For this the two sensors have to be mounted on the same height 1 and at a certain distance from each other 2 As higher the production line speed as larger should be the sensor distance The maximum distance allowed is 250 mm 3 The distance betwee...

Page 213: ...nsor 2 This second sensor 8 works also as the PrintGo sensor and controls the start of the printout It is mandatory that sensor 1 start sensor for speed measuring is always mounted before sensor 2 stop sensor for speed measuring and PrintGo sensor The production speed is calculated from the time measured and the distance entered Working with short distances it may happen that right after the start...

Page 214: ...2 the direction of the shifting Press on the display field Offset value 3 A setting block 4 opens Select the desired value by scrolling the hour and minute block The setting block is closed by clicking on the block again or on the display field Offset value and the value is saved Press the button OK 5 to take over the settings and to close the menu or press the button Close 6 to leave the menu wit...

Page 215: ...ation symbols letters or spaces are valid only numbers from 0 9 can be displayed only an even amount of digits is valid Code 128b is longer than the C variant can display complete ASCII sentences can also display an odd amount of digits 2 from 5 Interleaved Code 25 only numerical code only numbers from 0 9 can be displayed only an even amount of digits is valid Code 39 alphanumerical code is avail...

Page 216: ...American equivalent to EAN13 numeric code only numbers from 0 9 can be displayed has to be always 12 digits 11 performance characters and 1 check digit is available with or without clear figure for the LEIBINGER JET2neo UPC E American equivalent to EAN8 numeric code only numbers from 0 9 can be displayed has to be always 8 digits 6 performance character 1 check digit and 1 system character is avai...

Page 217: ...de menu 1 Functional area Global settings Functional area Barcode 1 Register cards 7 Button Counter 2 Display field Content 8 Button Extern text 3 Pop up window Type 9 Button FNC1 4 Pop up window Textposition 10 Button OK 5 Button Barcode Format 11 Button Close 6 Button Date Time Creation tool Barcode 5 4 10 3 2 4 1 6 11 9 7 8 3 ...

Page 218: ...8 6 1 2 2 Content Serves for setting the necessary numeric or alphanumeric characters A keyboard field is opened for the entries You will find further information regarding the working with keyboard fields in the chapter Keyboard fields page 62 8 6 1 2 3 Textposition The position of the contents is defined with the pop up window Textposition Figure 133 Barcode Textposition ...

Page 219: ...tegrate a date and or time Counter to integrate a counter Extern text to integrate an external text variable data FNC1 The necessary functional areas are displayed for this after pressing a button The buttons of print elements which are not available for a selected barcode type are shown grey Example available not available Further information about the appropriate printing elements can be found i...

Page 220: ...rcode parameter Functional area Stroke Bar Space Functional area Style 1 Button Barcode Format 6 Selection Barcode styles 2 Register cards 7 Button Default settings 3 Display fields Bar Space 8 Button OK 4 Display field Character space ICG 9 Button Close 5 Display field Bar height In the functional area Stroke Bar Space the following settings can be made Bar and gaps space Character space Bar heig...

Page 221: ...e ICG In the display field the desired gap between the elements is set 8 6 1 3 3 Bar height In the display field the height of the barcode is set Any bar height between 5 and 24 can be selected 8 6 1 3 4 Styles Selection of the barcode styles The desired styles are selected by activating the appropriate control box 8 6 1 3 5 Default settings of styles Changing of the barcode style sett With the bu...

Page 222: ...f an invalid barcode 8 6 1 5 Replacements in barcodes In the functional area Replacements of the menu you can generate accordant replacements numbers or letters for the counter values or other integrated printing elements to get an operating specific display or coding of the specifications Counters integrated in the barcode or other integrated printing elements or their settings can cause impermis...

Page 223: ... 15 days Proceeding Step 1 Press the icon Date Time 1 The menu Object Settings Date Time 2 is faded in Carry out the requested settings for the font parameters and display options in the functional area Global settings 3 You will find further information in the Chapter Object settings Note In the setting fields Position X Y 4 the system shows automatically the next possible position of the object ...

Page 224: ...he Drag function to shift the element Figure 135 Print elements Date time input Step 1 Position process 1 Direct button Date Time 9 Button Year 2 Menu Object settings Date Time 10 Display field Content 3 Functional area Global settings 11 Buttons 4 Setting fields Position X Y 12 Display field Expiry date offset 5 Functional area Date Time 13 Register cards 6 Button Day 14 Button OK 7 Button 15 But...

Page 225: ...ate input Day Month Year The formatting of the inputs is shown on the display field Content 10 Now set the requested expiry date of 15 days The setting can be carried out with the buttons 11 but the value will be increased or reduced by one step or Click in the accordant display field Expiry date offset 12 A number block 13 opens for input in which you can enter the value You will find further inf...

Page 226: ...on Year 2 Menu Object settings Date Time 10 Display field Content 3 Functional area Global settings 11 Buttons 4 Setting fields Position X Y 12 Display field Expiry date offset 5 Functional area Date Time 13 Number block 6 Button Day 14 Button OK 7 Button 15 Button Close 8 Button Month 16 Register cards 1 11 12 3 6 4 7 9 15 Object frame 16 5 8 10 14 13 2 ...

Page 227: ...mber or letters can be generated to get a operating specific display or coding of the specifications Attention For leaving a job the counter states of integrated job counters are usually not saved that means if you call up this job again the counter states are already again on the start value If the print should be continued with the already existing counter states you have to activate the functio...

Page 228: ...gure 137 Print elements Counter menu Functional area Counter page 1 1 Register cards 6 Control box Left hand zeros 2 Display field Counter digits 7 Pop up window Counter increment 3 Display field Step width 8 Button OK 4 Display field Repetition 9 Button Close 5 Selection Counter direction 8 6 3 1 1 Number of digits Counter digits The setting defines the number of digits of the counter The maximum...

Page 229: ...s printed twice consecutively 1repetition 2 Every counter value is printed triply consecutively 2 repetitions The set value is shown on the accordant display field 8 6 3 1 4 Leading zeros left hand zeros With this function the display of the leading zeros of a counter are turned on or off Example 4 digits counter Function Value Display deactivated 1 1 activated 1 0001 8 6 3 1 5 Counting direction ...

Page 230: ...event the counter value should be changed incremented or decremented Figure 138 Counter settings Increment methods with PrintGo The change in value of the counter happened with each the PrintGo signal with textend The change in value of the counter happens after the print out was made extern external signal The change in value happens by an external signal interface X4 ...

Page 231: ...nter menu Functional area Counter page 2 1 Register cards 5 Selection Counter Loop Stop 2 Display field Start value 6 Pop up window Counter reset 3 Display field Initial value 7 Button OK 4 Display field End value 8 Button Close 8 6 3 2 1 Start value The setting defines the start value of the counter The maximum input is 10 digits After reaching the end value the counter will be reset to the start...

Page 232: ...ation value to the end value Afterwards it is then always counted from the start value to the end value The set value is shown on the accordant display field Figure 140 Counter settings Initialization value Initial value Example 8 6 3 2 3 End value The setting defines the end value of the counter The maximum input is 10 digits After reaching the end value the counter will be reset to the start val...

Page 233: ...ndow Counter reset you can define the reset method of the counter Figure 141 Counter settings Reset methods manual The reset happens manually by the operator in the menu Main menu Job Reset all job counters Product counter The reset of the job counter happens with the reset of the production counter extern signal The reset happens by an external supplied signal interface X4 8 6 3 3 Carry out Repla...

Page 234: ...ion of the functional area Shift code In the management window 5 all defined shift times with the corresponding shift codes are listed Up to 4 shift codes can be managed In the display field Shift code management 4 the number of shift times still available i e the shift times which can still be defined is displayed Figure 142 Print elements Counter menu Functional area Shift code 1 Register cards ...

Page 235: ...ift code after the already existing fix text This position can be of course changed Now change to the functional area Shift code 5 The selection of the functional area happens by clicking on the accordant register card 16 Press on the display field Shift times 6 A setting block 7 opens Select the desired value by scrolling the hours and minutes blöock The setting block is closed by clicking on the...

Page 236: ...ard field 2 Menu Object settings Shift code 10 Button Return 3 Functional area Globl settings 11 Button Add 4 Setting fields Position X Y 12 Management window 5 Functional area Shiftcode 13 Button OK 6 Display field Shift times 14 Button Close 7 setting block 15 Display in menu Job editor 8 Display field Shiftcode 16 Register cards 4 1 5 15 8 6 3 11 16 14 12 10 9 7 13 12 ...

Page 237: ...nu Job editor 15 the fix text followed by the applied shift code are displayed Note Displayed is the shift code which is currently valid as in the example the late shift 002 8 6 4 3 Remove shift times Shift times that are no longer needed are deleted Proceeding Mark the shift time to be deleted 1 in the management window 2 Press the button Remove 3 The shift time is deleted Figure 144 Print elemen...

Page 238: ... tab separated values With each transfer command one record will be transferred This function is called Mailing Requirements Extern Text You have to set the interface parameters in the interface dialog box To use the Extern Text function you will have to create an extern text object The parameters for the object are set in the Extern Text dialog box For an Extern Text object you will have to defin...

Page 239: ...s for the external data source To use the Mailing function you will have to create an Extern Text object The parameters for the object are set in the Extern Text dialog box You can define which field of a data set should be assigned to the object and you can set Wildcards for this field INFORMATION The JET2neo printer also offers the possibility of controlling print job selection and print out usi...

Page 240: ...Port number 7 for the connection With this type of connection the printer expects pure data Transferred commands would also be interpreted as data The data transmission can be done for instance with a terminal software The plus minus buttons to the right of the display field 9 can be used in order to set the Port number 8 Alternatively a click in the display field will open a numeric keypad for in...

Page 241: ...ield Port Number 2 Dialog box Interface settings 9 Plus Minus buttons Port number 3 Drop down list Connection type 10 Numeric keypad 4 Selected Connection type 11 Button OK 5 Connection Port number 12 Button Cancel 6 Selected Connection type 13 Tab IP Address 7 Connection Port number 14 IP Address settings 1 3 2 4 6 7 5 9 13 14 12 11 8 10 ...

Page 242: ...ings for an offset 13 Wildcards There is an indicator which shows the current number of wildcards 14 and a display field for inputs 15 When you place the Cursor in the display field a keyboard 17 respectively a numeric keypad 16 will open for inputs Changing the number and kind of the wildcard character will be immediately shown by the indicator 15 In the job editor the defined Wildcards are shown...

Page 243: ...ed character string will not be used Due to the wildcards only the first 4 characters of the remaining character string are used Setting for double prints With the checkbox checked off 11 each received character string will only be printed once In case there is another PrintGo signal received before any new data were received the printer will switch to Print Stop the green Print Start button switc...

Page 244: ...ng may be printed more than once With double prints checked there will be only one print out with each PrintGo signal If a second PrintGo signal occurs before new data were received will an error message will be displayed Therefore a received character string is always printed once only Figure 146 Extern Text Object settings 3 5 6 1 2 4 7 8 9 10 11 12 13 14 16 15 17 18 ...

Page 245: ...umber of wildcards and the offset separately But nevertheless all Extern Text objects within a print job will process the same received character string It is just a matter of the wildcard and the offset settings which part of the received character string is used by the Extern Text Fixed length object The received serial data are stored in an input buffer The size of this buffer is defined the Ex...

Page 246: ...e main window of the JET2neo printer There are three rules regarding the input and the display buffer 1 The input buffer has to be completely filled before its content is transferred to the display buffer 2 The print out always reflects the content of the display buffer what you see is what you get printed 3 The input buffer is emptied as soon as its content is transferred to the display buffer Th...

Page 247: ...d therefor the print out The external data can be sent with any terminal software like e g Hyperterminal You have to make sure that the serial interface parameters of the terminal software correspond with the parameters of the JET2neo interface Deleting the input buffer The current content of the input buffer can be deleted at any time For this you can use the respective option in the Main menu Ma...

Page 248: ...ta Nr Display buffer X Y Y Z Z Z 1 Input buffer 1 1 2 Display buffer X Y Y Z Z Z 3 Input buffer 1 a a 4 Display buffer X Y Y Z Z Z 5 Input buffer 1 a b b 6 Display buffer X Y Y Z Z Z 7 Input buffer 1 a b 4 4 8 Display buffer X Y Y Z Z Z 9 Input buffer 1 a b 4 5 5 10 Display buffer X Y Y Z Z Z 11 Input buffer 1 a b 4 5 6 6 12 Display buffer 1 a b 4 5 6 13 Input buffer 14 Object 1 param X 15 Display...

Page 249: ...content for object 1 the second and the third character of the display buffer 19 Parameters object 3 3 wildcards ZZZ and 3 offset OS 20 Display content object 3 the fourth fifth and sixth character of the display buffer 8 6 6 1 Mailing The mailing function allows using ExternText objects as placeholders for external data These data have to be provided through the Ethernet interface of the printer ...

Page 250: ...software can be used 10 Important The transmission of external data for the Mailing function of the JET2neo is described in separately available documentation Using the Mailing function it is strongly recommended working on the basis of the respective documentation After the data was transferred they were displayed from the three Mailing objects 12 Which of the transferred data are actually displa...

Page 251: ... 4 Wildcards Wildcard Z Screenshoot terminal software A data record Record MR with the record number 0 and 3 data fields is transmissioned Field 1 Field 2 Field 3 123 123456 12345 Main window before transmission Main window after transmission Only the first 4 characters of data field 2 are displayed because only 4 wildcards are defined for this Mailing object 8 7 Replacements 3 5 6 1 2 4 11 10 12 ...

Page 252: ...n the substituted printing element Replacements can be also carried out for date and time specifications as well as for counters which are integrated in barcodes The made settings are only valid for the current created or edit job or for the selected printing element Figure 148 Functional area Replacements Example view 1 Pop up window Type 4 Button Default 2 Dissplay field Replacement 5 Button OK ...

Page 253: ...ection of the element press the button Object settings 1 in the menu bar The menu Object settings Date Time 2 is faded in Press on the register card Replacements 3 to select the functional area Replacements Press on the arrow button of the pop up window Type 4 The Pop up window opens for selection Now select the element type Months 5 Click on the several setting fields Replacement 6 A keyboard fie...

Page 254: ...cification Example Change of replacing SEP with replacements 1 Button Object settings 6 Setting fields Replacement 2 Menu Object settings Date Time 7 Keyboard field 3 Register cards Replacements 8 Button Return 4 Pop up window Type 9 Button OK 5 Element type Months 10 Button Close 6 9 10 7 8 5 4 3 2 1 ...

Page 255: ...ng data will be overwritten Proceeding Press the button Save 1 in the menu bar The window Save Job 2 is faded in The names of the already existing graphics are displayed in the data file selection field 3 With the pop up window Search in 4 you can select the different memory devices Click in the display Filename 5 A keyboard field 6 opens for input You will find further information regarding the o...

Page 256: ...e R1 12 en JET2 neo Figure 150 Job editor Save job 1 Button Save 6 Keyboard field 2 Window Save Job 7 Button Return 3 Selection field Data file 8 Button OK 4 Pop up window Search in 9 Button Close 5 Display Filename 1 2 9 5 8 6 7 3 5 4 ...

Page 257: ...een carried out at the opened job an accordant safety query 2 is faded in In this case the following possibilities are available Press the button Cancel 3 to abort the process and to go back to the editor Press the button No 4 to leave the editor without saving the job Press the button Yes 5 to save the job when leaving the editor Attention The saving happens under the current data file name The e...

Page 258: ...ages The warning messages and the error messages Warning messages Shows a critical device condition which requires an intervention of the operating staff in the foreseeable future Warning messages are e g refill messages The messages are displayed with the text Warning and an orange frame It contains a warning text in clear text the necessary operator action and if necessary the display of the rem...

Page 259: ...arging electrode is dirty Wrong frequency has been set Oscillator is defect Clean charging electrode Change frequency Exchange oscillator 5003 Error of oscillator voltage Bad drop control point Charging electrode is dirty Wrong frequency has been set Oscillator is defect Clean charging electrode Change frequency Exchange oscillator 5020 HV current too high Please check deflection plates for dirt o...

Page 260: ...e and if necessary replace it Check main pump and if necessary replace it 1312 Leakage in hydraulic has been found Please check immediately Leakage sensor at the ca binet bottom reports liquid Check system for liquid and repair Check leakage sensor for dirt and if necessary clean it 5030 Stroke Go error During a stroke has been generated the next stroke output has been already initiated Reduce pro...

Page 261: ...s on personal safety equipment 10 1 1 Re filling process and TAG reader 10 1 1 1 General The two reservoir tanks are always unpressurized and can be opened in every device condition also during the production The reservoir tanks and the sealing cap are color coded and labelled to avoid any mistakes in filling Additionally the sealing caps are marked with the ink no or solvent no which are admissib...

Page 262: ...f this activation is not be carried out the printer will shut down und do not allow any operation That s why there is no production able anymore Every TAG can only be activated once Figure 153 TAG reader and re filling bottle 1 Reservoir tank Ink 4 7 Re filling bottle ex Solvent 2 Reservoir tank Solvent 5 TAG area of the re fill bottle 3 TAG reader 10 1 1 3 Execution of the TAG activation and refi...

Page 263: ... hour and for solvent 3 hours After this term the printer shuts down automatically and is put into standby mode This shall prevent ingress of air into the hydraulic system caused by the lack of ink or solvent Although it is possible to restart the printer from this mode it will be shut down again if no refill is carried out 2 Firstly it has to be ensured that only compatible ink or solvent is used...

Page 264: ...e full and not opened bottle in with the risk label right in front of the TAG reader You will find it on the right side of the printer housing The scanned information will be shown on the touch display The following messages are possible wrong ink or solvent type already activated bottle right ink or solvent type and not activated ...

Page 265: ...So it may happen that an already activated bottle is placed in front of the TAG reader When your bottle was already activated you are not allowed to fill up the reservoir tank The printer will display one of the following messages 6 If you place a compatible and not activated bottle in front of the TAG reader you have to activate the ink or solvent before refilling If you place a compatible not ac...

Page 266: ... was not read 8 If the activation was successful the following dialog boxes will be displayed Successfully activated ink Successfully activated solvent Attention In case a TAG is removed from the TAG reader during the activation process an error message may be displayed Ink TAG activation not successful Solvent TAG activation not successful It is possible that a TAG may be damaged by a failed acti...

Page 267: ...t of the printer directly or you have to stand with ESD shoes on an grounded surface before the filling or during the process The sealing of the refill bottle should be not opened Now open the red cap of the ink or solvent bottle but do not pull of or damage the seal 10 Fill up ink or solvent depending on the shown refilling message ATTENTION The ink reservoir tank is placed on the left side the s...

Page 268: ...e carefully Attention Important hints Do not dispose the empty bottles before you have activated the ink or the solvent After filling the reservoir tanks as well as the empty refill bottles they have to be closed carefully again You have absolutely to fill in the complete bottle because the bottle will be devaluated and can be not activated anymore 11 When you refilled the reservoir tanks without ...

Page 269: ... burns Sources of ignition must be kept away from the print head and the device Dangerous material in the machine Read the safety leaflets and the regulations on personal safety equipment Risk of injury Ink escapes from the head aperture Spraying of ink into the eyes can cause blindness Eye protection is necessary 10 2 1 Daily servicing work The daily servicing work includes the checking of the pr...

Page 270: ...nozzle seal for dirt If necessary the components must be cleaned as described in the chapter Cleaning This work must only be carried out by trained personnel or by Leibinger service technicians 10 2 3 Annual servicing work The manufacturer recommends a regular servicing interval of 6 12 months This work must only be carried out by trained personnel or by Leibinger service technicians ...

Page 271: ...nicians The battery is situated in the electronics housing on the controller board If necessary the battery must be replaced For the change of the battery you have to observe the following safety and disposal instructions as well as the disposal directions and the disposal directions of the battery manufacturer Safety and disposal instructions 1 Please only replace with the same battery or with a ...

Page 272: ...acement of the battery 1 Battery lithium 3 0 VDC 55 005 320 KA 2 Safety indication 10 2 4 2 Adjusting the ink jet You will find further information regarding this topic in the group Data entry Programming in the chapter Printhead functions under the point Jet adjustment page163 1 2 ...

Page 273: ...d cleaned in the event of recognisable dirt through penetrating dust or ink In this respect high release of solvent vapours should be avoided through the economical use of Leibinger solvent corresponding to the Leibinger ink This is achieved through applying the Leibinger solvent to fluff free paper with the spray bottle and wiping off the parts to be cleaned with this Direct spraying off of the p...

Page 274: ...ance printer has to be turned off and disconnected from the mains supply Further more you have to disconnect possible connected additional devices You will find the capabilities of connecting lateral at the electronic cabinet of the device You have to follow the instructions of the several devices Finally you have to clean the device of dirt ink rests etc as described in the chapter Cleaning 11 2 ...

Page 275: ...Group 12 Appendix Page 273 JET2 neo Release R1 12 en 12 Appendix 12 1 Circuit diagrams of the interfaces Interface X1 Encoder Interface X5 PrintGo ...

Page 276: ...Page 274 Appendix Group 12 Release R1 12 en JET2 neo Interface X4 Inputs Interface X3 Outputs ...

Page 277: ...an printer output is connected to an input of a external logic e g PLC Due to the high resistance of the low level signal of the output driver a 20kOhm Pull down resistor is recommended The resistor can be dropped if the following input wiring has already an accordant low input resistance LED s LED can be connected by a series resistance as in the example for a LED with UF 2V and I nominal 20mA In...

Page 278: ...2 2 2 1 Increment Counter Signal PIN 2 Mechanical switch or relay contacts are improper for the counter input because bounce processes at the switching contacts can cause faulty countings 12 2 3 2 Reset Counter Signal Example with pushbutton with internal supply with external supply ...

Page 279: ...ET2 neo Release R1 12 en 12 2 2 3 Jobselect Input Example with relay contacts with internal supply with external supply Note Only Jobselect 0 and 1 are displayed The same connection schema is also possible for Jobselect 2 up to 7 ...

Page 280: ...rnal supply with external supply Note Only input 1 is displayed the same goes also for input 2 and 3 12 2 4 5 ON Input Example with pushbutton Note A switching option which works with the internal 24V supply Pin 14 is not possible because it is not available at the plug in the OFF status of the printer ...

Page 281: ...p 12 Appendix Page 279 JET2 neo Release R1 12 en 12 3 Drawings 12 3 1 Print head 1 Nozzle 4 Drain tube 2 Charging electrode 5 HV deflection plates 3 Detector electrode 6 Oscillator 43 mm 212 mm 6 5 3 1 2 4 ...

Page 282: ...Page 280 Appendix Group 12 Release R1 12 en JET2 neo 12 3 2 Cabinet JET2neo 250 mm 320 mm 290 mm 430 mm 190 mm 400 mm 295 mm 430 mm ...

Page 283: ...aracter 53 character pitch 183 charge test 162 circuit diagram interface X1 274 interface X3 275 interface X4 275 interface X5 274 cleaning 272 print head 272 close job editor 256 commissioning 37 components 51 conformity 23 constant bleed 157 construction of the device 51 consumables 22 contrast value 181 control box 74 control elements 75 control on off 155 counter 226 counting direction 228 dig...

Page 284: ...cy off 152 encoder installation 46 interface 122 resolution 209 rotating direction 209 source 207 encoder parameter 206 environmental protection 26 equipping 260 ink solvent 260 error messages 258 example of use 55 expiry time input 222 explorer delete jobs 103 general 100 menu structure 101 start 100 tools 102 extern text 237 Extern Text Ausdruck 244 Deleting input buffer 244 Extern Text 239 Inte...

Page 285: ...aulic settings 133 I I O signal test 149 I O settings general 143 inputs 144 outputs 145 ICG value 183 info 147 info file 148 information elements 56 initialization process 33 initialize device 33 64 ink 22 260 ink delivery extern on off 161 ink on off 161 ink status 58 ink flow sensor active 161 input voltage 28 installation 33 electrostatics 35 grounding 33 lightning protection 35 mains supply 3...

Page 286: ... delay 195 PrintGo distance 195 PrintGo gate 200 PrintGo holdoff dist 197 PrintGo repeat 196 PrintGo source 199 printing elements 214 printstop settings 202 printstyle 189 Prompt Field settings 185 remove shift times 236 replacements 251 return stop 210 save job 254 shift code general 233 shift code menu 233 structure 172 text entry 237 job management 254 Jobliste erstellen 81 K keyboard field 63 ...

Page 287: ...otating direction 209 StrokeGo source 207 suction pump 134 parameter settings 177 189 password query 141 password settings define password 139 define user rights 141 general 137 lost password 141 user level 139 personnel 20 PG drops 157 phasing display 161 piezo test 162 place of installation 21 pop up window 74 position settings 182 potential equalization 33 power consumption 28 power failure 52 ...

Page 288: ...delay time 156 deplete ink 159 deplete solvent 159 diaphragm position 155 extern ink 161 fill up routine 159 general 146 hydr control 155 hydraulic 152 154 I O signal test 149 ignore messages 159 info 147 info file 148 ink delivery 161 jet adjust 164 jet monitoring 161 log file 150 mix only ink 158 mix only solvent 158 PG drops 157 phasing display 161 piezo test 162 pressureless 158 printhead 152 ...

Page 289: ... 261 general 260 261 taking out of operation 273 technical data 27 ambient conditions 28 capacity 29 connection values 28 current consumption 28 dimensions 27 font combinations 29 fonts 29 functions 29 interfaces 28 power consumption 28 protection class 27 software 30 types of writing 29 weights 27 temperature range 28 test print 166 text entry 237 time 119 time zone 119 title bar 56 touch calibra...

Page 290: ...er 53 Figure 14 Example of use 54 Figure 15 Main menu construction 55 Figure 16 Menu bar 56 Figure 17 Status field Product counter 58 Figure 18 Status field Nozzle 58 Figure 19 Structure of the number blocks 61 Figure 20 Structure of keyboard field 62 Figure 21 Initialization process 63 Figure 22 Switch on procedure without password protec 64 Figure 23 Switch on procedure with password protec 66 F...

Page 291: ...47 Start explorer 99 Figure 48 Explorer Menu structure 100 Figure 49 Explorer Tools 101 Figure 50 Explorer Delete job 102 Figure 51 Login Login user change user 103 Figure 52 Login Logout user 105 Figure 53 Call up product counter menu 106 Figure 54 Product counter settings 108 Figure 55 Product counter pre defined print stop 110 Figure 56 Delete ExternText memory 111 Figure 57 Macro generator 112...

Page 292: ...e 145 Figure 85 System information window 146 Figure 86 System info Save info file 147 Figure 87 I O Test Signal test 148 Figure 88 Menu data logging 149 Figure 89 Data logging Call up and save log file 150 Figure 90 Menu hydraulic printhead spec functions 152 Figure 91 Test menu Hydraulic functions 153 Figure 92 Test menu Special functions 155 Figure 93 Constant bleed 156 Figure 94 Ink Solvent de...

Page 293: ...4 Figure 121 PrintGo distance 194 Figure 122 PrintGo repetitions 195 Figure 123 PrintGo holdoff distance 196 Figure 124 Drop flighttime setting 197 Figure 125 PrintGo source Print start query 198 Figure 126 PrintGo Gate Print start query 199 Figure 127 Monitoring functions 200 Figure 128 Printstop settings 201 Figure 129 StrokeGo source Encoder source 206 Figure 130 Job editor Set date change offs...

Page 294: ...Figure 145 Extern Text Interface settings 239 Figure 146 Extern Text Object settings 242 Figure 147 Mailing Object settings 249 Figure 148 Job editor Functional area 250 Figure 149 Carry out replacements 252 Figure 150 Job editor Save job 254 Figure 151 Close job editor 255 Figure 152 Device messages 257 Figure 153 TAG reader and re filling bottle 260 Figure 154 Replacement of the battery 270 ...