Leica iCON builder 60, User Manual

Page 1: ...Leica iCON robot 60 iCON builder 60 User Manual Version 1 0 English...

Page 2: ...owners Validity of this manual This manual applies to the iCON robot 60 iCON builder 60 instruments Differences between the various models are marked and described Available documentation Refer to the...

Page 3: ...ducts For your products that are currently in Leica Geosystems Service Centres view the current service status and the expected end date of service mySupport Create new support requests for your produ...

Page 4: ...ompatibility EMC 18 1 8 FCC Statement Applicable in U S 19 2 Description of the System 21 2 1 System Components 21 2 2 System Concept 23 2 2 1 Software Concept 23 2 2 2 Power Concept 23 2 2 3 Data Sto...

Page 5: ...ne Control Tools 46 6 2 Settings 47 6 3 Atack 48 7 Care and Transport 50 7 1 Transport 50 7 2 Storage 50 7 3 Cleaning and Drying 51 7 4 Maintenance 51 8 Technical Data 52 8 1 Angle Measurement 52 8 2...

Page 6: ...GER WARNING CAUTION and NOTICE are standardized signal words for iden tifying levels of hazards and risks related to personal injury and property damage For your safety it is important to read and ful...

Page 7: ...oval of Leica Geosystems Inadequate safeguards at the working site Aiming directly into the sun Controlling of machines moving objects or similar monitoring application without additional control and...

Page 8: ...or has been misused modified stored for long periods or transported Precautions Periodically carry out test measurements and perform the field adjustments indicated in the user manual particularly aft...

Page 9: ...apted fitted secured and locked in position Avoid subjecting the product to mechanical stress CAUTION During the transport shipping or disposal of batteries it is possible for inappropriate mechanical...

Page 10: ...measures for example an emergency stop The following advice is only valid for AC adapters WARNING If you open the product either of the following actions may cause you to receive an electric shock Tou...

Page 11: ...25 14 2004 02 The information enables the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards 1 6 2 Distancer Measurements wit...

Page 12: ...haviour for exposure to bright light for the case of visible radiation Description Value Maximum average radiant power 0 33 mW Pulse duration 800 ps Pulse repetition frequency PRF 100 MHz 150 MHz Wave...

Page 13: ...hed on in laser pointer or distance measurement mode Aiming at prisms is only permitted when looking through the telescope Labelling Laser Aperture Laser Radiation Avoid direct eye exposure Class 3R L...

Page 14: ...ts EN 60825 1 2007 10 Safety of laser products These products are safe under reasonably foreseeable conditions of operation and are not harmful to the eyes provided that the products are used and main...

Page 15: ...mrad x 700 mrad Description Value Class 1 Laser Product according to IEC 60825 1 2007 03 a Laser beam Complies with FDA performance standards for laser products expect for deviations pursant to Laser...

Page 16: ...03 Po 1 00 mW 620 690 nm a Will be replaced by a class 3R warning label if applicable a Laser beam b Exit for laser beam Complies with FDA performance standards for laser products expect for deviatio...

Page 17: ...m permissible exposure to laser radiation MPE c natural aversion behaviour for exposure to bright light for the case of visible radiation CAUTION From a safety perspective class 3R laser products shou...

Page 18: ...AUTION Disturbances caused by electromagnetic radiation can result in erroneous measure ments Although the product meets the strict regulations and standards which are in force in this respect Leica G...

Page 19: ...r in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to...

Page 20: ...nufactured 20xx Made in Switzerland Contains Transmitter Module FCC ID HSW 2400M IC 4492A 2450 S No 1234567 This device complies with part 15 of the FCC Rules Operation is subject to the following two...

Page 21: ...am used for visualising the line of sight used for targeting of inaccessible objects or prohibited surfaces positioning of objects and inspecting marks on surfaces CC50 CC55 CC60 CC65 field controller...

Page 22: ...inding of a prism Communication Handle A component of RCS is the RH1200 RH15 CCD2 Communication Handle It is an instrument carry handle with an integrated radio modem with attached antenna Communicati...

Page 23: ...or more information Software for Description iCON robot 60 iCON builder 60 The iCON software is stored in the flash RAM of the iCON robot 60 iCON builder 60 Software update instructions Download the m...

Page 24: ...Personal Computer SD cards can directly be used in an OMNI drive as supplied by Leica Geosystems Other PC card drives can require an adaptor 2 3 Container Contents Container contents for iCON builder...

Page 25: ...ini prism pole r GHT196 holder for height meter s GHM007 height meter t GEV223 USB data cable u CPR111 Builder prism true zero offset 006282_001 m n o s p q r t u a GEV223 USB data cable b GFZ3 diagon...

Page 26: ...GKL211 battery charger p MS1 Leica industrial grade USB memory stick 006284_001 k l m n o p a Carry handle b Optical sight c Telescope integrating EDM ATR EGL PS d EGL flashing diode yellow and red e...

Page 27: ...g b Interchangeable eyepiece c Circular level d Vertical drive e Battery compartment f Footscrew g Tribrach h Touch screen i Keyboard j Stylus for touch screen 006286_001 d e f h g i a b j c a Compart...

Page 28: ...en when the screen is activated ON OFF If the instrument is already off Turns on the instrument when held for 2 s If the instrument is already on Turns to Power Options menu when held for 2 s Home Swi...

Page 29: ...ite How to guide for information Home menu elements Map screen elements a Status bar b Title bar c Power key d Application container e Data container f Settings container 006289_001_en a b c d e f a I...

Page 30: ...al plummet Instrument setup step by step Step Description Shield the instrument from direct sunlight and avoid uneven temperatures around the instrument 1 Extend the tripod legs to allow for a comfort...

Page 31: ..._iCR60_iCB60 USB_64bit exe Setup_iCON_iCR60_iCB60 USB_64bit_itanium exe The setup has to be run only once for all Leica iCON devices 4 The Welcome to InstallShield Wizard for Leica Viva GR USB drivers...

Page 32: ...Center Step Description Step Description 1 Start the PC 2 Plug the GEV223 cable into iCON robot 60 iCON builder 60 instrument 3 Turn on the iCON robot 60 iCON builder 60 instrument 4 Plug the GEV223 c...

Page 33: ...the handle is on the same side as the Communication side cover Then press and hold the four unlock push buttons and attach the handle Ensure that there is a tight fit with the instrument after releas...

Page 34: ...significantly from the actual battery capacity available Operation Discharging The batteries can be operated from 20 C to 55 C 4 F to 131 F Low operating temperatures reduce the capacity that can be...

Page 35: ...using 4 A pictogram of the battery is displayed inside the battery housing This pictogram is a visual aid to assist in placing the battery correctly 5 Place the battery into the battery housing ensuri...

Page 36: ...nication compartment 5 To remove the SD card open the lid of the communication compartment and gently press on the top of the card to release it from the slot Step Description Step Description The USB...

Page 37: ...measurements are made to the first surface returning sufficient energy to allow the measurement to take place For example if the intended target surface is the surface of a building but a vehicle pas...

Page 38: ...tion for example a passing vehicle heavy rain fog or snow is between the instrument and the point to be meas ured the EDM may measure to the obstruction Do not measure with two instruments to the same...

Page 39: ...adjusted mechanically Circular level on instrument and tribrach Optical plummet option on tribrach Allen screws on tripod Precise measure ments To get precise measurements in the daily work it is imp...

Page 40: ...ement and corrected electronically This means that the horizontal and vertical angles are corrected twice first by the determined ATR errors for Hz and V and then by the individual small deviations of...

Page 41: ...for vertical angle option Step Description 1 Connect the device with the Instrument Press Sensor in the Home Menu Select your instrument and tap the arrow Select Sensor Calibration It is recommended t...

Page 42: ...target must be positioned at least 27 30 gon above or beneath the horizontal plane Press the measurement keys to measure and to continue to the next step Motorised instruments change automatically to...

Page 43: ...llen key to centre it with the adjustment screws Turn the instrument by 200 gon 180 Repeat the adjustment procedure if the circular level does not stay centred Tribrach If it extends beyond the circle...

Page 44: ...mmet is switched on when the Level Compensator screen is entered Inspection of the laser plummet should be carried out on a bright smooth and horizontal surface like a sheet of paper 4 Mark the centre...

Page 45: ...gs Step Description The connections between metal and timber components must always be firm and tight 1 Tighten the leg cap screws moderately with the supplied allen key 2 Tighten the articulated join...

Page 46: ...hine Control Tools elements a Map handler b Favourites c Toolbox d Home key e To start measurements f To measure the primary prism g To measure the secondary prism 007090_001_en a b c d e f g Element...

Page 47: ...from the Home Menu Set the communication channel Select between Cable Internal Bluetooth or for iCON robot 60 Undefined For iCON robot 60 Select the prism type used on the machine Sensor settings can...

Page 48: ...RImary prism and measure Then aim to SECondary prism and measure Parallel Aim to first point at the side of the machine and measure Then aim to second point at the side of the machine and measure Perp...

Page 49: ...ms and measure as indicated in the wizard LF Left front LR Left rear RF Right front RR Right rear 8 Do not touch the total station Go to the machine and supervise the track alignment The application c...

Page 50: ...ntact your local passenger or freight transport company Field adjustment Periodically carry out test measurements and perform the field adjustments indicated in the User Manual particularly after the...

Page 51: ...to the ambient temperature Damp products Dry the product the transport container the foam inserts and the accessories at a temperature not greater than 40 C 104 F and clean them Remove the battery cov...

Page 52: ...e tape CPR105 150 490 170 560 170 560 Flat prism Cat eye CPR105 250 820 250 820 250 820 Builder prism true zero offset CPR111 450 1500 800 2600 1000 3500 Standard prism GPR1 1800 6000 3000 10000 3500...

Page 53: ...7123 4 tape Measurement time typical s Single Manual 1 mm 1 5 ppm 3 mm 2 ppm 2 4 Continuous with lock 3 mm 1 5 ppm 3 mm 2 ppm 0 15 Principle Phase measurement Type Coaxial visible red laser Carrier wa...

Page 54: ...00 3300 800 2600 360 prism GRZ4 GRZ122 800 2600 600 2000 360 Mini prism GRZ101 350 1150 200 660 Mini prism GMP101 500 1600 400 1300 Reflector tape 60 mm x 60 mm 45 150 not qualified Machine Automation...

Page 55: ...ATR The following graph shows the ATR standard deviation based on three different prism types distances and instrument accuracies Maximum speed in lock mode Searching Characteristics Leica GRZ4 prism...

Page 56: ...e PS m ft Standard prism GPR1 300 1000 360 prism GRZ4 GRZ122 300 1000 Mini prism GMP101 100 330 Machine Automation power prism MPR122 For Machine Control purposes only 300 1000 Shortest measuring dist...

Page 57: ...iCON robot 60 iCON builder 60 is in compliance with the essential requirements and other relevant provisions of Directive 1999 5 EC and other applicable European Directives The declaration of conformi...

Page 58: ...rmity for countries with other national regulations not covered by the FCC part 15 or European directive 1999 5 EC has to be approved prior to use and oper ation Japanese Radio Law and Japanese Teleco...

Page 59: ...ame Description Port 1 Port 1 5 pin LEMO 0 for power communication data transfer This port is located at the base of the instrument Port 2 Handle Available for iCON robot 60 Hotshoe connection for Com...

Page 60: ...ument height Diameter of laser point 2 5 mm at 1 5 m instrument height Type Endless horizontal and vertical drives Maximum rotating speed 50 gon s External supply voltage Nominal voltage 12 8 V DC Ran...

Page 61: ...rements the atmospheric correction should be determined with an accuracy of 1 ppm The following parameters must be redeter mined Air temperature to 1 C Air pressure to 3 mbar Relative humidity to 20 T...

Page 62: ...the basic value of 60 relative humidity as used by the EDM is retained the maximum possible error in the calculated atmospheric correction is 2 ppm 2 mm km Reduction to mean sea level D2 The values f...

Page 63: ...108 4 0 3 5 3 0 2 5 2 0 1 5 1 0 5 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 8 5 9 0 9 5 1 0 0 1 0 5 1 1 0 1 1 5 1 2 0 1 2 5 1 3 0 1 3 5 1 4 0 50 C 50 C 40 C 40 C 30 C 30 C 20 C 2...

Page 64: ...nto account when calculating the horizontal distance and height difference The calculated horizontal distance relates to the station height and not to the reflector height a Mean Sea Level b Instrumen...

Page 65: ...of the distance can be calculated as follows Slope distance as arithmetic mean of all measurements Sum Di Single slope distance measurement n Number of measurements s Standard deviation of a single sl...

Page 66: ...must not install or use the software unless you have read and accepted the terms and conditions of the Leica Geosystems Software Licence Agreement Installation or use of the software or any part there...

Page 67: ...iCON robot 60 iCON builder 60 Software Licence Agreement 67...

Page 68: ...ystems AG Heinrich Wild Strasse CH 9435 Heerbrugg Switzerland Phone 41 71 727 31 31 www leica geosystems com 793640 1 0 0en Original text Published in Switzerland 2014 Leica Geosystems AG Heerbrugg Sw...