LELY ASTRONAUT A4, Safety And Warranty Manual

Page 1: ...Lely ASTRONAUT A4 Milking Robot Safety and Warranty Information 5 1004 8506 0 English Original ...

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Page 3: ...Burning 4 1 4 2 Chemical Replacement Instruction 4 1 4 3 Electrocution Hazard 4 2 4 4 Laser Light Hazard 4 2 4 5 No Admittance for Unauthorized Persons 4 3 4 6 No Fluids in Vacuum Pump 4 3 4 7 Pinching Hazard 4 4 4 8 Rotating parts Entanglement Hazard 4 4 4 9 Temperature Hazard 4 5 5 Safety Decal Maintenance 5 1 6 Emergency Stop Buttons 6 1 7 Basic Operating Instructions 7 1 7 1 Switch ON OFF the ...

Page 4: ...Unit 7 10 7 7 Calibrate the Robot Arm 7 11 7 8 Move the Robot Arm to the Service Position 7 11 7 9 Move the Robot Arm to the Home Position 7 12 7 10 Interrupt a Visit 7 12 7 11 Interrupt a Pretreatment 7 13 7 12 Postpone a Rinse 7 13 7 13 Alarms on the E Link 7 13 7 13 1 Confirm Alarms 7 13 7 13 2 Overview of Alarms on the E Link 7 13 7 14 Alarms on the CRS 7 14 7 14 1 Show List of Active Alarms 7...

Page 5: ...f this publication may be copied or published by means of printing photocopying microfilm or any other process whatsoever without prior permission in writing by Lely Holding S à r l Although the contents of this publication have been compiled with the greatest possible care Lely cannot accept liability for any damage that might arise from errors or omissions in this publication The English languag...

Page 6: ...ility Contract Use of compressed air that does not meet the quality standards set by Lely Industries Hacking activities viruses or the like Damage to the electrical system as a result of vermin or the like For USERS that have followed the Operators Maintenance and Service Certification any damage resulting from abnormal use of the equipment which is not according to the specifications stated in th...

Page 7: ... milking robot Only use the robot unit to milk cows Do not use the robot unit for other purposes such as medical treatment A first aid kit must be available near the central unit and the robot unit s Store in a highly visible place A carbon dioxide or foam fire extinguisher must be available near the central unit and robot unit s Store in a highly visible place Install all protective covers and gu...

Page 8: ...ions Contact your local Lely service provider for more information To prevent exchange of the chemicals make sure the correct tube is connected to the correct cleaning detergent can Severe damage to the live stock human and parts of the robot can be done when chemical products are exchanged Each chemical has a color code Each suck tube has a color corresponding with the chemical Each suck tube has...

Page 9: ...ke sure all parts are tight and that all hoses and fittings are in good condition Make sure the cow detection camera is free of dirt and debris Do not enter the operating area of the robot arm Do not block the robot arm It can move with sufficient force to cause injury to you and or the cow Do not help the milking robot from the control area when it is attaching the teat cups to the cow Always be ...

Page 10: ... operate maintain or adjust the milking robot Only trained persons are permitted to maintain the milking robot Technicians working on the milking robot must be certified by Lely Industries N V The required level is at least Service Level 1 SWITCH OFF the milking robot disconnect and isolate the electrical power supply release pneumatic pressure and wait for all moving parts to stop before you do w...

Page 11: ...al unit Figure 1 KEY 1 Electrocution hazard page 4 2 2 Temperature hazard page 4 5 3 No fluids in vacuum pump page 4 3 4 Chemical hazards page 4 1 5 Chemical replacement instruction page 4 1 Location of the Safety Decals 3 1 5 1004 8506 0 ...

Page 12: ...ing hazard page 4 4 2 Electrocution hazard page 4 2 3 Rotating parts entanglement hazard page 4 4 4 Laser light hazard page 4 2 5 Chemical hazards page 4 1 6 Temperature hazard page 4 5 3 2 Location of the Safety Decals 5 1004 8506 0 ...

Page 13: ...s or hands Obey all applicable health and safety rules Avoid contact between the cleaning agent and your skin or eyes Wear gloves safety goggles and protective clothing If the cleaning agent comes into contact with your eyes rinse immediately with water and get medical advice 4 2 Chemical Replacement Instruction Figure 5 Chemical replacement instruction decal Safety Decals 4 1 5 1004 8506 0 ...

Page 14: ...f electrical power at the master panel and wait for all moving parts to stop before doing maintenance adjustment or repair Disconnect and switch off the main electrical power switch 4 4 Laser Light Hazard Figure 8 Type one Laser Light Hazard Symbol except Canada and USA Figure 9 Type two Laser Light Hazard Symbol except Canada and USA 4 2 Safety Decals 5 1004 8506 0 ...

Page 15: ... for Unauthorized Persons Figure 11 No admittance for unauthorized persons Only persons who have read and understood all applicable safety instructions are allowed to enter the area 4 6 No Fluids in Vacuum Pump Figure 12 Symbol no fluids in vacuum pump Fluids in the vacuum pump result in irreparable damage Safety Decals 4 3 5 1004 8506 0 ...

Page 16: ...y moving parts Keep away from all moving parts during operation of the ASTRONAUT A4 4 8 Rotating parts Entanglement Hazard Figure 15 Rotating Parts Entanglement Hazard Symbol Danger of being entangled by rotating parts Keep hands loose clothing and long hair away from moving parts during operation of the ASTRONAUT A4 4 4 Safety Decals 5 1004 8506 0 ...

Page 17: ... Figure 17 Type Two Temperature Hazard Symbol except Canada and USA Figure 18 Temperature Hazard Symbol Canada and USA Do not touch the cleaning system components until they have cooled High Temperatures can cause injuries Make sure you wear protective gloves Safety Decals 4 5 5 1004 8506 0 ...

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Page 19: ... the decals stay in the correct position and condition Keep the safety decals clean and legible at all times Clean the safety decals with soap and water Do not use mineral spirits abrasive cleaners or other similar agents that may damage the safety decals Replace safety decals that are missing or are illegible Safety decals can be purchased from your local Lely service provider Safety Decal Mainte...

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Page 21: ...obot arm The switched power on the robot unit is switched off When one of the emergency stop buttons is pushed the electrical and pneumatic power are still partially supplied to the milking robot Make sure that you switch off the electrical and pneumatic power supplies on the central unit immediately after an emergency stop button is pushed To reset an emergency stop button turn the button clockwi...

Page 22: ...INTENTIONALLY BLANK 6 2 Emergency Stop Buttons 5 1004 8506 0 ...

Page 23: ...ral Unit 1 Open the central unit 2 In the central unit make sure The main power supply is available and correctly connected The main water supply is available and correctly connected The compressed air supply is available and correctly connected The milking robot is correctly connected to the T4C network 3 Open the central control box 4 Set the ON OFF switch in the ON position Figure 20 5 Set the ...

Page 24: ...position 7 Set the automatic circuit breakers in the ON position one by one from left 3 to right 6 8 Close the central control box 9 Close the central unit 7 1 2 Switch ON the Robot Unit The central unit must be on in order to be able to switch on the robot unit On the robot unit 1 Open the door of the robot unit 2 Open the robot control box 3 Set the power supply switch in the ON position 7 2 Bas...

Page 25: ...5 Set the automatic circuit breakers in the ON position one by one from left 1 to right 2 only with a Pura 6 Wait until the E Link shows the System tab This takes approximately 30 seconds 7 Select the button Change view and make sure that Status of the AGS is Running Status of ECS is blank Status of the other services is Init 8 Select the button Start Basic Operating Instructions 7 3 5 1004 8506 0...

Page 26: ...4 If any cylinder or the Y motor does not move to its maximum position select the button Stop and do the four previous steps again 15 Close the robot control box 16 Close the door of the robot unit 17 Put the robot unit in operation with the E Link page 7 9 18 If a second robot unit is connected to the central unit do this procedure for the second robot unit 7 1 3 Switch OFF the Robot Unit 1 Take ...

Page 27: ... switch 6 Set the circuit breakers one by one in the OFF position from right 2 to left 1 7 Set the power supply switch in the OFF position Figure 25 Switch ON or OFF the milking robot The air pressure remains in the robot until it is released Basic Operating Instructions 7 5 5 1004 8506 0 ...

Page 28: ...ices except AGS and ECS is not Running 5 Open the robot control box 6 Set the 24 VDC power supply switch 3 in the OFF position Figure 26 KEY 1 Circuit breaker robot unit 2 Circuit breaker Pura 3 24 VDC power supply switch 7 Set the circuit breakers one by one in the OFF position from right 2 to left 1 8 Set the power supply switch in the OFF position Figure 27 Switch ON or OFF the milking robot 7 ...

Page 29: ...er switches CU KEY 1 Test button save life switch 2 Save life switch 3 24 VDC power supply switch 4 Boiler switch 5 Vacuum pump switch 6 Line heating switch 7 24 VDC power supply switch 11 Set the circuit breakers in the OFF position one by one from right 6 to left 3 12 Set the save life switch 2 in the OFF position Basic Operating Instructions 7 7 5 1004 8506 0 ...

Page 30: ... power supply switch 4 Boiler switch 5 Vacuum pump switch 6 Line heating switch 7 24 VDC power supply switch 13 Set the on off switch in the OFF position Figure 30 The air pressure remains in the central unit and the robots until you release it 7 8 Basic Operating Instructions 5 1004 8506 0 ...

Page 31: ...e E Link classic select Operation 5 Make sure the display shows Out ope Out operation 7 4 Put the Robot Unit in Operation 7 4 1 Put the Robot Unit in Operation with the E Link 1 On the E Link select Button to open the quick launch buttons bar Button 2 During start up button is displayed 3 When the milking robot is in operation button stop is displayed 7 4 2 Put All Robots in a Cluster in Operation...

Page 32: ...isplayed 7 5 2 Take All Robots in a Cluster out of Operation with the CRS 1 In the display main status screen push button PROG 2 Select Cluster operation Out oper The selected cluster is taken out of operation 7 6 Reset the Robot Unit 1 Take the robot unit out of operation with the E Link page 7 10 2 On the E Link select tab System button Shutdown 3 Wait until the status of all services except AGS...

Page 33: ...utton Start 3 Make sure that the robot arm moves up out up again and then forward to the maximum positions of the cylinders and the Y motor 4 Make sure that the robot arm stops at the fully forward position 5 If all the cylinders and Y motor move to their limits select the button Accept and make sure that the robot arm moves to the home position 6 If any cylinder or the Y motor does not move to it...

Page 34: ...tab Test Robot arm Home Move robotarm 2 Wait until the robot arm stops in the home position 3 If applicable put the robot unit in operation with the E Link page 7 9 7 10 Interrupt a Visit 1 Select the Tab Process 2 In the field Progress select Interrupt visit 3 The pop up window Confirm user interruption of this visit appears If the visit succeeded select Succeeded If the visit did not succeed sel...

Page 35: ...d until the robot unit has completed a rinse 1 On the E Link select Button to open the quick launch buttons bar Button to open the second set of quick launch buttons Button 2 Use button to select the number of cows in the waiting room 3 Select Cancel rinse for cows in waitingroom 4 Select button Close to close All gates The set number of cows is milked without rinsing When the last cow is milked a...

Page 36: ...e alarm notification or push button 1 to repeat the message s 3 Push the remote reset code on the phone to reset the alarm default button 3 and to deactivate the buzzer on the CRS Reset alarms with the button on the CRS When an alarm notification comes in on the CRS the buzzer signal is activated 4 On the CRS push the button Reset to deactivate the buzzer 7 14 3 Display History of Alarms 1 In the ...

Page 37: ...arms next 60 min Yes Active alarms are suppressed for the next hour 7 14 6 Show Event History The event history shows operational events that are not alarm related To show the event history 1 In the main status screen push the button Enter 2 Select Alarm system Event history Basic Operating Instructions 7 15 5 1004 8506 0 ...

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Page 40: ...LELY INDUSTRIES N V Cornelis van der Lelylaan 1 NL 3147 PB Maassluis Tel 31 0 88 12 28 221 Fax 31 0 88 12 28 222 www lely com Live Life Lely 5 1004 8506 0 ...