LELY E-LINK D 4060, Operating Manual

Page 1: ...D 6060 D 4060 E LINK Operating Manual from year of manufacture 2002 1251 99 03 04 05 03 ...

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Page 3: ... operating manual provides you with important information for the safe operation of your machine Pass on this operating manual to every user of this machine This manual must always be available wherever the machine is in use PLEASE READ THE OPERATING MANUAL D6060 D4060 Observe all safety instructions ...

Page 4: ...l unit Serial no SW version SW date Memory Appears automatically in the display 2 seconds after switching on of the power supply and is displayed for 5 seconds Reprinting without express written approval is not permitted all rights reserved and subject to technical alterations Illustrations are not binding on form and design of the machine 2003 by Lely Maschinenfabrik GmbH Wolfenbüttel Made in Ger...

Page 5: ...tions 14 Operating parameters 14 Operating status Pressure On Pressure Off 15 Knotter faults 15 Slip warning 16 Length of bale 16 Cutting device status 16 SETUP MENUE 18 Language 19 Machine type 19 Pressure drop 19 Knotter alarm 19 Beep 20 Worm monitor D 4060 only 20 CAN modules 21 SYSTEMINFO MENUE 24 DIAGNOSIS MENUE 26 Standard diagnosis 26 Extended diagnosis 33 STATISTICS MENUE 36 ERROR MESSAGES...

Page 6: ...g symbols and signal words Attention This symbol stands next to warnings danger to life danger of injury possible serious material damage Caution This symbol stands next to safety instructions malfunctions and impairments of correct operation possible material damage Note This symbol stands next to useful information special information on how to use the machine most efficiently ...

Page 7: ...achine within the limits of its proper use also involves complying with the operating maintenance and servicing conditions prescribed by the manufacturer This E Link system may only be operated by persons who are familiar with the system and instructed on the dangers involved The relevant accident prevention regulations and all other generally accepted safety rules must be observed Attachment of a...

Page 8: ...ake off shaft and tractor motor and then pull off the drive shaft from the power take off shaft end In case of work on movable parts or in the range of action of movable parts switch off power take off shaft and pull off the drive shaft from the power take off shaft end Apply the flywheel brake Riding on the machine is prohibited for the entire machine During operation Never climb the drawbar or a...

Page 9: ...the working range of the machine or to approach the working range of the machine as long as the electronics are supplied with power During cleaning work the electronics must not be exposed to a direct water jet in particular high pressure cleaning machine The existing wiring of the E Link and of the respective machine may only be used for the consumers installed in the factory and approved by the ...

Page 10: ...ollowing safety instructions are not observed In case of subsequent installation of electrical and electronic equipment and or components into the machine with connection to the central mains it is the user s responsibility to check whether the installation impairs the vehicle electronics or any other components Ensure above all that the electrical and electronic components subsequently installed ...

Page 11: ...ystem must be disconnected from power supply Switch off control voltage on switch box Figure 1 Caution The housing of the E Link control box is moisture repellent Nevertheless in order to avoid malfunctions the control box must not be exposed to excessive moisture e g pouring rain splashing steam jet or high pressure cleaning machine Requirements on the machine Caution Operation with 24 V power su...

Page 12: ... selected system data SYSTEMINFO menue page 24 DIAGNOSIS Diagnostic functions for checking the machine DIAGNOSIS menue page 26 STATISTICS Machine running time cumulative counter and day counter STATISTICS menue page 36 Menue selection Open menue overview Press key Select menue keys and Confirm selection with key If no menu is to be selected if no key is pressed for 5 seconds automatic return to th...

Page 13: ...nning time day counter Battery voltage PTO speed Below the main field Blower fan status Hydraulic valve block Operating parameters pressure combi presetting mixer bale length Field A Blower fan status Field B Hydraulic System Field C Operating parameters Disconnected Pick up Pressure presetting Stand by flashing connected Cutting device Combi presetting Support foot Mixer Bottom door Length of bal...

Page 14: ...rough the hydraulic functions key The hydraulic function active in each case pick up cutting device support foot bottom door is displayed in the field above the key Operating parameters Select parameter key Change parameter keys and Compression force The compression force is adjustable to 0 100 in steps of 1 0 no pressure 100 full pressure Combi presetting Combi can be set to 0 100 in steps of 1 M...

Page 15: ...otter monitoring system signals knotter faults by means of the symbol below the circular knotter sensor symbols The type of knotter fault is indicated by the status of the circular knotter sensor symbols Knotter faults Description The knotter sensor is damped no knot has been tied The knotter sensor is undamped the knot was not drawn off Batt Batt Batt Batt Bales Bales Bales Bales Hours Hours Hour...

Page 16: ...ce status The connected cutting device is displayed in the main field by scissors Bar diagram to display the bale length Batt Batt Batt Batt Bales Bales Bales Bales Hours Hours Hours Hours RPM RPM RPM RPM Combi Combi Combi Combi Batt Batt Batt Batt Bales Bales Bales Bales Hours Hours Hours Hours RPM RPM RPM RPM B B B B length length length length Batt Batt Batt Batt Bales Bales Bales Bales Hours H...

Page 17: ... cutting device support foot bottom door Toggle system presetting pressure combi presetting mixer bale length D4060 6060 only Toggle pressure on pressure off status Increase selected system presetting Reduce selected system presetting simultaneously trigger el tying cycle 50 cm monitoring active Remove error message Open menue overview ...

Page 18: ...French Machine type D4060 D6060 Pressure drop 0 5 s Knotter alarm Off On Page 1 2 Beep Off On length 0 50 ms Page 2 2 CAN modules 1 and 2 Yes No D 4060 only Page 2 2 Worm monitor On Off D 4060 only Setup 2 2 Setup 2 2 Setup 2 2 Setup 2 2 Worm monitor on off Worm monitor on off Worm monitor on off Worm monitor on off Setup 1 2 Setup 1 2 Setup 1 2 Setup 1 2 Language Language Language Language Machin...

Page 19: ...ts are easily and correctly withdrawn from the knotters during conveyance of the finished bale This function is primarily used when silage is processed if too little material is transported into the machine after the finished bale i e the finished bale is not conveyed speedily The length of time for the pressure drop in the baling channel can be set between 0 seconds and 5 seconds Knotter alarm An...

Page 20: ... the length of the beep can be varied 0 50 ms Worm monitor D 4060 only When the control recognizes blocking of at least one of the two worms worms between rotor and compactor the PU stop is activated The PU stop will only be deactivated when the two worms rotate again Worm monitoring becomes active only from a certain operating speed approx 800 U min ...

Page 21: ...m starts anew After switching on again the message CAN MODULE XY IS MISSING is displayed If this error message does not appear the CAN modules can be checked as described under steps 10 to 14 Step 4 Disconnect CAN module 2 from control system by pulling the plug in the switch box Ignore any error message CAN MODULE XY IS MISSING which might occur and acknowledge with key Step 5 In the Setup on pag...

Page 22: ...go to page 2 2 valves 1 2 3 11 12 13 14 15 Step 11 Activate automatic diagnosis by means of the key START STOP If some or all valves do not switch a CAN module is not correctly addressed Step 12 Address both modules once again anew beginning with step 3 If all valves switch correctly it is possible that the CAN modules were exchanged by mistake during new addressing Step 13 In the Digital sensors ...

Page 23: ...UP menue E LINK D6060 D4060 23 SETUP menue key functions Overview Key Operation Page up Page down Change parameter Change parameter Select parameter Select parameter Open menue overview 3 sec Monitor menue ...

Page 24: ... software date memory Return to the menue selection Press key Return to MONITOR menue press key for 3 sec Systeminfo Systeminfo Systeminfo Systeminfo Serial No 101001 Serial No 101001 Serial No 101001 Serial No 101001 SW Rev 0 03 SW Rev 0 03 SW Rev 0 03 SW Rev 0 03 SW Date 02 03 2001 SW Date 02 03 2001 SW Date 02 03 2001 SW Date 02 03 2001 Memory 128kB 1kb Memory 128kB 1kb Memory 128kB 1kb Memory ...

Page 25: ...SYSTEMINFO menue E LINK D6060 D4060 25 SYSTEMINFO menue key functions Overview Key Operation Open menue overview 3 sec Monitor menue ...

Page 26: ...sis Observe safety instructions Diagnostic functions while machine is in operation Observation of all sensor channels and actor channels possible Selection via special key combination Standard diagnosis Standard diagnosis may only be performed after the machine has been stopped If the machine is started while the standard diagnosis is running no further diagnosis can be selected and with the next ...

Page 27: ...er Packer Cutt dev Cutt dev Cutt dev Cutt dev Worm Worm Worm Worm Diagnosis 2 3 Diagnosis 2 3 Diagnosis 2 3 Diagnosis 2 3 Digital sensors Digital sensors Digital sensors Digital sensors Kn shaft Kn shaft Kn shaft Kn shaft Knotter1 Knotter1 Knotter1 Knotter1 Knotter2 Knotter2 Knotter2 Knotter2 Knotter3 Knotter3 Knotter3 Knotter3 Knotter4 Knotter4 Knotter4 Knotter4 Knotter5 Knotter5 Knotter5 Knotter...

Page 28: ... included in the diagnosis Digital sensors D 4060 D 6060 Knotter shaft Pressure switch Twine Bottom Knotter 1 Knotter 2 Knotter 3 Knotter 4 Knotter 5 Knotter 6 Compactor Crank Worms between rotor and compactor Cutting device Flywheel Star wheel 1 Star wheel 2 Pto Channels in additional CAN module ...

Page 29: ...g actor channel in control unit defective Actor not triggered but has switched Attention fault E g short circuit to chassis or broken wire Actor has not been triggered and has not switched Valve diagnostic Valve diagnostic Valve diagnostic Valve diagnostic 1 2 1 2 1 2 1 2 Manual Manual Manual Manual Val B Val B Val B Val B Val C Val C Val C Val C Val 45 Val 45 Val 45 Val 45 Fan Fan Fan Fan Tying T...

Page 30: ...on The following symbols are used for the actor status Symbol Actor status Actor channel is OK Actor channel is faulty Actor channel cannot be triggered Here Automatic diagnosis Valve diagnostic 1 2 Valve diagnostic 1 2 Valve diagnostic 1 2 Valve diagnostic 1 2 Automatic Automatic Automatic Automatic Val B Val B Val B Val B Val C Val C Val C Val C Val 45 Val 45 Val 45 Val 45 Fan Fan Fan Fan Tying ...

Page 31: ...ditional CAN module Remark The chain lubrication pump is supplied with bower via the switch box located in the tying mechanism area Fan blower and chain lubrication pump are diagnosable only together In diagnosis any malfunction of the fan is indicated only if e g the broken wire is located between main switch box and fan switch box A broken wire between switch box tying mechanism area and fan or ...

Page 32: ...the output signal of the strain bolt The displayed voltage drops with increasing strain Analog channels Overview The following digital sensors are included in the diagnosis Analog sensors D 6060 D 4060 Pressure sensor Strain bolt Diagnosis Diagnosis Diagnosis Diagnosis 1 2 1 2 1 2 1 2 Analog sensors Analog sensors Analog sensors Analog sensors Pressure Pressure Pressure Pressure Calibrating Calibr...

Page 33: ...s the extended diagnosis Attention danger of injury While the machine is in operation Never climb the drawbar or any other parts of the machine Keep sufficient distance to the range of action of the machine support foot pick up conveying elements bale chute Never stay or work below the machine Never carry out any adjustment and maintenance work on the machine while the drive is running Before open...

Page 34: ...ensors Twine Twine Twine Twine Packer Packer Packer Packer Cutt dev Cutt dev Cutt dev Cutt dev Worm Worm Worm Worm Val B Val B Val B Val B Val C Val C Val C Val C Val 45 Val 45 Val 45 Val 45 PU STOP PU STOP PU STOP PU STOP Fan Fan Fan Fan Tying Tying Tying Tying Val 67 Val 67 Val 67 Val 67 Val 89 Val 89 Val 89 Val 89 Valve diagnostic Valve diagnostic Valve diagnostic Valve diagnostic ...

Page 35: ...SIS menue key functions Overview Key Function in Diagnosis Page up Call up scope Page down Toggling between automatic and manual actor diagnosis Actor channel On Actor channel Off Select actor Select actor Open menue overview 3 sec Monitor menue ...

Page 36: ... machine running time Total number of bales The actual software supports 20 day counters Only 1 day counter can be active at a time Return to the menue selection Press key Return to MONITOR menue press key for 3 sec Select day counter view and activate press key or Erase day counter press keys and simultaneously for 3 seconds Bale counter Machine running time Active day counter 3 Statistics Statis...

Page 37: ... LINK D6060 D4060 37 STATISTICS menue key functions Overview Key Function in Statistics Press both keys for 3 seconds erase actual day counter Select day counter Select day counter Open menue overview 3 sec Monitor menue ...

Page 38: ...t a warning triangle the number of errors which occurred If several errors occur at the same time the error message of the highest priority is displayed first A distinction is made between System error messages standard error messages System error messages System error messages can appear in all menues System error messages cannot be removed by pressing a key acknowledged They disappear when the c...

Page 39: ...rd power supply battery voltage 17 Volt the sensor and actor supply of the control unit is switched off an error window is opened and the buzzer sounds permanently This error cannot be removed by pressing a key It disappears when the cause of the error has been eliminated STOP STOP STOP STOP Emergency stop Emergency stop Emergency stop Emergency stop Short circuit in Short circuit in Short circuit...

Page 40: ...uently the cause of the fault must be eliminated Option 2 The standard error message disappears automatically when the cause of the error has been eliminated Standard error Overload An error has occurred which has caused electrical overload of an output channel The output is switched off The error message can be removed via key the output however remains blocked up to a new start of the system Rem...

Page 41: ...load compactor The overload protection compactor cut out responds in case of compactor overload In case of compactor overload the PU stop is activated PU pick up The error message can be removed by key depression or disappears automatically when the overload has been removed Remove acknowledge error messages press key Error Error Error Error Wire broken Wire broken Wire broken Wire broken Val B Va...

Page 42: ... disappears automatically when the overload has been removed Remove acknowledge error messages press key Standard error Twine empty The twine monitor signals that twine is missing on one of the tying mechanisms The error message can be removed by key stroke or disappears automatically when twine has been reloaded Remove acknowledge error messages press key STOP STOP STOP STOP Overload Overload Ove...

Page 43: ...dule The error message appears only in case of faults on one or both CAN modules s or in case of faulty electrical connection to one or both CAN module s Remove acknowledge error messages press key ERROR ERROR ERROR ERROR CAN module CAN module CAN module CAN module is missing is missing is missing is missing ...

Page 44: ...ling if several user interfaces are available SYSTEM SETUP submenue page 46 EEPROM CONTENTS Display of the EEPROM contents EEPROM CONTENTS submenue page 48 SELF TEST Self test of the E LINK control unit in connection with test equipment SELF TEST submenue page 50 Select submenue Select SYSTEM SERVICE when switching on the control voltage keep the key depressed for 10 seconds Select submenue keys a...

Page 45: ...Appendix E LINK D6060 D4060 45 SYSTEM SERVICE key functions Overview Key Operation Select submenue Select submenue Open menue overview ...

Page 46: ...eturn to the MONITOR menue page 13 SYSTEM SETUP submenue The E LINK system can be used on other prepared machine families Select machine family keys and Open SETUP of the desired machine family Press key System setup System setup System setup System setup D 4000 D 4000 D 4000 D 4000 6060 6060 6060 6060 ...

Page 47: ...Appendix E LINK D6060 D4060 47 SYSTEM SETUP key functions Overview Key Operation Select machine family Select machine family Calling of SETUP of the desired machine family ...

Page 48: ...060 D4060 EEPROM CONTENTS submenue In this submenue the contents of the EEPROM is shown in hexadecimal form for diagnostic purposes Line scrolling press key or Page scrolling press key or Return to SYSTEM SERVICE Press key ...

Page 49: ...Appendix E LINK D6060 D4060 49 EEPROM CONTENTS key functions Overview Key Operation Scroll up by one line Scroll down by one line Scroll down by one page Scroll up by one page Return to SYSTEM SERVICE ...

Page 50: ...cial test equipment designed for this purpose The self test cannot be started without this test equipment and is not described here Return to SYSTEM SERVICE Press key Self Self Self Self test test test test Please connect Please connect Please connect Please connect test test test test appliance appliance appliance appliance ...

Page 51: ...ey leads to the pertinent scope screen Digital Scope The digital scope is used for checking digital sensors and actors When recording has been stopped HOLD mode an additional CURSOR function is available Measured data recording RUN cont recording HOLD recording stopped Diagnosis page Digital sensors Page number 1 9 presently selected Designation of the sensor actor channels Channels not used Time ...

Page 52: ...1 Knotter 1 S67 Valve 67 KN 2 Knotter 2 S89 Valve 89 KN 3 Knotter 3 S15 Valve 15 KN 4 Knotter 4 S14 Valve 14 KN 5 Knotter 5 S13 Valve 13 KN 6 Knotter 6 S12 Valve 12 ZR 1 Star wheel 1 S11 Valve 11 ZR 2 Star wheel 2 S3 Valve 3 GL B Bottom S2 Valve 2 D S Pressure switch S1 Valve 1 SCHN Worm between rotor and compactor EL B Electr tying Switches Abbreviation Channel designation S H Chute up S R Chute ...

Page 53: ...up Entry exit scope Page down Toggling RUN HOLD mode start stop recording Increase selected scope parameters Reduce selected scope parameters Select scope parameters Options Page shown Time window set 10s 20s 50s 100s 200s 500s Cursor position in HOLD mode only Return to SYSTEM SERVICE ...

Page 54: ...d e g for checking the pto speed When recording has been stopped HOLD mode an additional CURSOR function is available Momentary value 959RPM Offset 840RPM Zoom factor 5 Value measured at cursor position 977RPM Cursor position 495 5 s Pto Pto Pto Pto Pto Pto Pto Pto ...

Page 55: ...p Toggling RUN HOLD mode start stop recording Increase selected scope parameters Reduce selected scope parameters Select scope parameters Options Page shown Time window set 10s 20s 50s 100s 200s 500s Cursor position in HOLD mode only Offset 0 90 measuring range Zoom factor 1x 2 5x 5x 10x Return to SYSTEM SERVICE ...

Page 56: ...Scope 56 E LINK D6060 D4060 This page is blank on purpose ...