2/27/2007
Page 3 of 4
P/N 300104
©
2002 LeMond Fitness Inc., RevMaster, and LeMond are registered trademarks
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Reinstall the brake assembly with two new brake spring on the bike frame also using two new
mounting screws from the accessory kit.
6.
Replace the brake pad
•
Place the brake pad assembly on a flat surface with the brake pad facing up.
•
Note the location of the two different 4-mm mounting screws that hold the brake pad in place.
The 4-mm socket cap screw goes in front and the longer, chamfered screw goes in back. Note
also that the mounting hole in the brake pad material is closer to the edge in front, and further
from the edge in back.
•
Remove both mounting screws from the brake pad using the 4-mm allen wrench.
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Pull the old brake material (felt) off the brake pad housing. Next, pull the rubber padding
material out from the brake pad housing. Use the pocketknife to clean out any large pieces of
debris.
•
Locate the new leather brake pad and orient it so that the adhesive backing aligns with the
underside of the brake pad housing. Insert the 4-mm socket cap screw through the correct
mounting hole in the new leather brake pad (
the mounting hole in the brake pad material is
closer to the edge in front, and further from the edge in back
).
•
Use the 4-mm allen wrench to align the screw into the mounting hole on the brake pad housing
and partially thread the screw into the brake pad housing.
•
Peel the back off the adhesive padding on the leather brake pad. Starting from the side that has
the partially threaded screw, run your thumb over the leather pad and seat the brake pad in the
brake pad housing. Ensure that there are no air pockets in the adhesive padding.
•
Insert the other mounting screw through the leather pad and into the brake pad housing. Tighten
both screws. The back screw is longer and will go through the brake pad housing so that the
brake spring steel can attach to it.
7.
Attach the new brake spring steel to the brake pad assembly
•
Turn the brake pad assembly over.
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The new brake spring steel has two mounting holes on one end, and one mounting hole and a
mounting slot next to an adhesive pad on the other end. The end that has the mounting slot
mounts to the frame and the other end mounts to the brake pad assembly.
•
Position brake spring steel with the adhesive pad facing up. Orient the end with the two
mounting holes over the brake pad assembly. Align the hole that is furthest in over the threaded
post of the mounting screw that attaches the leather brake pad to the brake pad housing. Thread
the 10-mm mounting nut on the post.
•
Insert the 4-mm mounting screw into the forward hole on the brake pad assembly and secure.
