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5

MASTER CONTROL UNIT FEATURES

The Master Control Unit is made up of four basic blocks:

      1.  Processor

      2.  Relays & Relay Control Logic

      3.  Power Supply

      4.  Transceiver

1.  PROCESSOR

The processor controls all of the master control unit
functions except the time clock.  The Processor is a
microchip P1C16C73.  The processor’s tasks are

A.  Water Temperature
B.   Temperature Set Point
C.  Heat Command
D.  Status Command
E.  Jets Command Aux-1
F.  LightAux-2 
G.  Power on ConditioningAux-3

A.

  WATER TEMPERATURE

If the water temperature exceeds 109

E

F but is less than

120

E

F, a warning is sent to the remote unit and is

indicated by the water temperature flashing on and off.  If 
the water temperature exceeds 120

E

F, it will send a

message to the remote unit which will be displayed as
“OH” and shut down all functions.

B.  

TEMPERATURE SET POINT

Store a temperature set point from 35E to 80EF in 5E
increments or from 32E to 35E or 80E to 104E in 1E
increments.  The temperature set point will be
incremented up by the “UP” command and down by the
“DOWN” command from the remote control unit. 
Following each up and down command the processor will 
send the temperature set point to the remote control unit
followed with the actual water temperature approximately 
two seconds later.  When a status command is received
the processor will send the temperature set point to the
remote control unit with the actual temperature date
following in approximately two seconds.
To set a desired temperature, simply press up or down
arrows until the desired temperature appears on the
display.

C.  

HEAT COMMAND

When a “HEAT” command is received from the remote control
unit, the processor will do the following:

1.  Turn the filter pump on,

2.  Activate the pool/spa valves to activate the spa,

3.  Turn on the “HEAT ENABLE” command to the relay logic,

4.  Compare water temperature with temperature set point,

5.  If the water temperature is lower than the temperature set
point, it will turn on the heat command to the relay logic and
send back a status message to the remote control which will
include data to turn on the “Heating” icon or if the water
temperature is equal to or higher than the temperature set point, 
it will send a status message back which will include data to turn 
on the “Ready” icon.  The heating and ready icons should never
be on at the same time.

6.  When in the heat mode, the processor will periodically
monitor the water temperature against the temperature set point 
and turn the heating command on or off to the relay logic (with a 
1

E

 Hysteresis) as required to maintain correct water

temperature.

7.  When a heat command is received while in heat mode, the
processor will go out of heat mode turning off heat enable
command and heating command (if on) to the relay logic.  It will
then send back a status message to the remote control clearing
the heating or ready icon.  The pump will stay on for 2.5 minutes 
(fireman’s switch).

If the water temperature goes below 35

E

F, the processor will

automatically go into heat mode until the temperature reaches
40

E

F to prevent damage in freezing weather.

D.  

STATUS COMMAND

When a “STATUS” command is received from the remote
control the processor will send a status message back which will 
always contain information to turn on or off the status icons, as
required; heat on or off and temperature set point followed by
actual water temperature, for approximately two seconds each.

E.  

JETS COMMAND

When “JETS” command is received from the remote control unit 
the processor will turn on the jets command to the relay logic
and return a status message to the remote control unit.  Another 
jets command from the remote control unit will turn off the jets
command to the relay logic.  If in jets mode for 30 minutes and
no jets command was received from the remote control, the
processor will automatically turn off the jets command to the
relay logic.

Summary of Contents for Lennovator

Page 1: ...ALLATION OPERATION MANUAL LENNOVATOR POOL SPA CONTROL SYSTEM LEN GORDON CO Electronic Pneumatic Controls Components 7215 Bermuda Rd Las Vegas 89119 4304 Phone 702 361 0600 Fax 702 361 0613 www gordon aqualine com ...

Page 2: ...ness of impending hazard 2 failure to perceive heat 3 failure to recognize the need to exit the spa 4 physical inability to exit the spa 5 fetal damage in pregnant women and 6 unconsciousness resulting in a danger of drowning WARNING The use of alcohol drugs or medication can greatly increase the risk of fatal hypothermia Leave the spa immediately if nausea dizziness or headache occur Immediately ...

Page 3: ... K 2 6 Aux 1 Blower Relay K 3 6 Light Relay K 6 6 Ozonator Relay K 7 6 Heater Relay K 12 6 Aux 2 Relay K 4 6 Aux 3 Relay K 5 6 Pool Valve Relay K 9 6 Power Supply 7 Transceiver 7 SUMMARY OF TIME DEVICE FUNCTIONS 7 FILTRATION TIMER OPERATION 7 INSTALLATION 8 Panel Layout 8 Grounding 8 Jumper Options 8 Temperature Sensor 8 External Gas Fired Heater Interconnect 9 CHECK OUT START UP 10 Notes General ...

Page 4: ...This Page Left Blank Intentionally ...

Page 5: ...tact interface does not compromise the built in safety features of the external heater control system The Lennovator senses water temperature in the spa pool mode however the associated set point and dry contact circuits do not function in the pool mode The temperature control of the pool is external to the Lennovator and is not a part of its control system The Lennovator System also assumes there...

Page 6: ... 24 hour filtration timer and all circuitry and components required to operate the pool spa system equipment Handheld Radio Frequency Remote provides control of pool or spa operating mode spa water temperature and pool and or spa light Controls spa pool up to 300 feet from Lennovator ...

Page 7: ...s range and interference free options Areas that have little RF interference may use the pulse position RF transceiver The spread spectrum or frequency hopping modulation and decoding method will be used in areas of high RF interference and where the transceiver pair requires an increased range 5 LCD DISPLAY The LCD Display is custom designed It has a 2 1 2 digit screen segment display and 9 Icons...

Page 8: ...con will be displayed The light function is on a 4 hour timer and will turn off automatically after 4 hours AUX 1 The AUX 1 switch sends an AUX 1 command to the master control unit which toggles the AUX 1 function on or off When the AUX 1 function is on the AUX 1 icon will be displayed AUX 1 function will normally control the blower motor The AUX 1 function is on a 30 minute timer and will turn of...

Page 9: ...e with temperature set point 5 If the water temperature is lower than the temperature set point it will turn on the heat command to the relay logic and send back a status message to the remote control which will include data to turn on the Heating icon or if the water temperature is equal to or higher than the temperature set point it will send a status message back which will include data to turn...

Page 10: ...STER CONTROL UNIT FEATURES B HI PUMP JETS RELAY K 2 HI PUMP relay will turn on any time it receives the JETS command from the processor When the jets off command is received the hi pump will turn off when these conditions are met a If still in heat mode the hi pump will go off and lo pump will turn on b If the heater was on and the heat mode is turned off at the same time hi pump will go off and l...

Page 11: ...mer It provides 24 12 and 5 VDC to power the logic board A separate transformer is used to power the external spa pool valves for the Lennovator The Lennovator power supply and time clock are normally configured for 240 VAC input but can be factory wired for 120 VAC 4 TRANSCEIVER The transceivers are mounted on a separate printed circuit board It is soldered onto the RF remote control unit and plu...

Page 12: ...n No 12 AWG 8 4mm JUMPER OPTIONS J6 J7 J8 J10 See Figures 3 and 3A J6 if the Lennovator is operated without the remote maintenance panel control a jumper must be installed between pin 3 and 4 J7 jumper is placed on the PC card if the heater is to be inhibited turned off when high pump or blower is in operation This will be used for low power budget systems J8 jumper is placed on the PC card if a t...

Page 13: ...9 INSTALLATION ...

Page 14: ...ecting means must be within sight and readily accessible to the user of the equipment The electrical supply for permanently connected Lennovator Control Modules must also include a suitably rated Ground Fault Circuit Interrupter GFCI to comply with Article 680 42 of the National Electrical Code ANSI NFPA70 These installation instructions are provided as guidelines for use and interpretation by kno...

Page 15: ...MS LENNOVATOR HEATER INTERCONNECT Examples of two installations are shown below For specific details on connecting to the gas fired heater refer to the installation instructions provided by heater manufacturer FIGURE 6 ...

Page 16: ...12 WIRING DIAGRAMS ...

Page 17: ...13 WIRING DIAGRAMS ...

Page 18: ...14 WIRING DIAGRAMS ...

Page 19: ...This Page Left Blank Intentionally ...

Page 20: ...ld be kept on the spa at all times when not in use Also remember that prolonged use of the air system and hydrotherapy jets when using the spa will have a significant cooling effect on the spa water LCD WARNING DISPLAYS High Temperature Warning Digital temperature displays will flash when water temperatures range between 109EF and 120EF Hi Limit Reached System will automatically lock out the heate...

Page 21: ...it 6 Check the batteries in the remote unit IF THE PROBLEM PERSISTS AFTER FOLLOWING THE PRECEDING STEPS CALL YOUR LOCAL SERVICE COMPANY FCC RULES PART 15 This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installa...

Page 22: ...efective are subject to evaluation labor charges There is a charge for replacement parts and labor if defective unit is returned for any of the reasons listed above Len Gordon Co shall not be liable for any inconvenience loss of time or incidental expenses incurred Len Gordon Co shall not be liable for any labor charges associated with the removal or re installation of any products returned as def...

Page 23: ...LEN GORDON CO Electronic Pneumatic Controls Components 7215 Bermuda Rd Las Vegas NV 89119 702 361 0600 Fax 702 361 0613 Website www gordon aqualine com Len Gordon Co 2000 ...

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