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Page 24

Intake Piping

The EL195DF furnace may be installed in either 

direct

vent 

or 

non−direct vent

 applications. In non−direct vent

applications, when intake air will be drawn into the furnace
from the surrounding space, the indoor air quality must be
considered. Guidelines listed in Combustion, Dilution and
Ventilation Air section must be followed.

Follow the next two steps when installing the unit in

 Direct

Vent applications, 

where combustion air is taken from

outdoors and flue gases are discharged outdoors. 

The

provided air intake screen must not be used in direct
vent applications (outdoors).

 1 − Use cement to secure the intake pipe to the inlet air

connector.

 2 − Route piping to outside of structure. Continue with

installation following instructions given in general
guide lines for piping terminations and intake and ex-
haust piping terminations for direct vent sections.  Re-
fer to table 

10

 for pipe sizes.

FIGURE 22

TYPICAL AIR INTAKE PIPE CONNECTIONS

NON

DIRECT VENT APPLICATIONS

AIR

INTAKE

SCREEN

(Provided)

NOTE

 − Air intake  screen and elbow may be rotated, so that

screen may be positioned to face forward or to either side.

Follow the next two steps when installing the unit in

 Non-

Direct Vent applications 

where combustion air is taken

from indoors and flue gases are discharged outdoors

.

 

1

 − 

Use field−provided materials and the factory−provided
air intake screen to route the intake piping as shown in
figure 22. Maintain a minimum clearance of 3" (76mm)
around the air intake opening. The air intake opening
(with the protective screen) should always be directed
forward, or sideways.

 2 − Use cement to secure the intake pipe to the connector,

if desired.

General Guidelines for Vent Terminations

In Non-Direct Vent applications, combustion air is taken
from indoors and the flue gases are discharged to the out-
doors. The EL195DF is then classified as a non-direct
vent, Category IV gas furnace.
In Direct Vent applications, combustion air is taken from
outdoors and the flue gases are discharged to the out-
doors. The EL195DF is then classified as a direct vent,
Category IV gas furnace.
In both Non-Direct Vent and Direct Vent applications, the
vent termination is limited by local building codes. In the
absence of local codes, refer to the current National Fuel
Gas Code ANSI Z223−1/NFPA 54 in U.S.A., and current
CSA−B149 Natural Gas and Propane Installation Codes in
Canada for details.
Position termination according to location given in figure 23
or 24. In addition, position termination so it is free from any
obstructions and 12" above the average snow accumula-
tion.
At vent termination, care must be taken to maintain
protective coatings over building materials (prolonged
exposure to exhaust condensate can destroy protective
coatings). It is recommended that the exhaust outlet not be
located within 6 feet (1.8m) of a condensing unit because
the condensate can damage the painted coating.

NOTE

 − If winter design temperature is below 32°F (0°C),

exhaust piping should be insulated with 1/2" (13mm), Ar-
maflex or equivalent when run through unheated space.
Do not leave any surface area of exhaust pipe open to out-
side air; exterior exhaust pipe should be insulated with
1/2" (13mm) Armaflex or equivalent. In extreme cold cli-
mate areas, 3/4" (19mm) Armaflex or equivalent may be
necessary.  Insulation on outside runs of exhaust pipe
must be painted or wrapped to protect insulation from de-
terioration. Exhaust pipe insulation may not be necessary
in some specific applications.

NOTE

 − During extremely cold temperatures, below

approximately 20°F (6.7°C), units with long runs of vent
pipe through unconditioned space, even when insulated,
may form ice in the exhaust termination that prevents the
unit from operating properly. Longer run times of at least 5
minutes will alleviate most icing problems. Also, a heating
cable may be installed on exhaust piping and termination
to prevent freeze−ups. Heating cable installation kit is
available from Lennox. See Condensate Piping section
for part numbers.

IMPORTANT

Do not use screens or perforated metal in exhaust
terminations. Doing so will cause freeze−ups and
may block the terminations.

IMPORTANT

For Canadian Installations Only:
In accordance to CSA International B149 installation
codes, the minimum allowed distance between the
combustion air intake inlet and the exhaust outlet of
other appliances shall not be less than 12 inches
(305mm).

Summary of Contents for EL195DF SERIES

Page 1: ...ed description on how this is done All specifications are subject to change Procedures outlined in this manual are presented as a recommendation only and do not supersede or replace local or state cod...

Page 2: ...x 1 2 Mipt 1 2 slip x 1 2 Mipt with field supplied PVC coupling o d 1 2 slip x 1 2 Npt 1 2 slip x 1 2 Npt 1 2 slip x 1 2 Npt 1 2 slip x 1 2 Npt Indoor Blower Wheel nom dia x width in 10 x 8 11 1 2 x...

Page 3: ...Mount 2 2 1 2 or 3 in 51W11 51W11 Wall Close Couple US 2 in 22G44 3 in 44J40 44J40 Wall Close Couple WTK Canada 2 in 30G28 3 in 81J20 81J20 Termination Kits Direct or Non Direct vent Roof 2 in 15F75 1...

Page 4: ...1070 1730 765 1640 650 1515 550 0 80 1735 1030 1620 740 1590 620 1415 535 0 90 1640 1010 1535 715 1480 600 1330 510 EL195DF045P36B PERFORMANCE Less Filter External Static Pressure in w g Air Volume W...

Page 5: ...shipping location BLOWER MOTOR hidden OUTER ACCESS PANEL COMBUSTION AIR INDUCER BURNER BOX ASSEMBLY includes sensor rollout switches and ignitor GAS VALVE BLOWER DECK COLD END HEADER BOX PRIMARY LIMI...

Page 6: ...2 WARNING Shock hazard Disconnect power before servicing Control is not field repairable If control is inoperable simply re place entire control Can cause injury or death Unsafe operation will result...

Page 7: ...y The heating fan on time of 30 seconds is not adjustable Heating Fan Off Delay The heat fan off delay amount of time that the blower oper ates after the heat demand has been satisfied may be ad juste...

Page 8: ...heck for restriction in vent pipe combustion air inlet and heat exchanger Determine cause of restriction before placing furnace back inoperation 9 Pressure Switch failed to close or opened during heat...

Page 9: ...s are manual reset 2 Heat Exchanger Figure 6 EL195DF units use an aluminized steel primary and stainless steel secondary heat exchanger assembly Heat is transferred to the air stream from all surfaces...

Page 10: ...e The ignition control allows the gas valve to remain open as long as flame signal is sensed NOTE The EL195DF is polarity sensitive Make sure that the furnace is wired correctly and is properly ground...

Page 11: ...Multi Meter Red Collar Indicates To Control Sensor Terminal T o Flame Terminal Remove Sensor Wire from Intergrated Control and Connect Alligator Clip to Terminal on Control Flame Sensor Terminal Flam...

Page 12: ...e between 39 and 70 ohms If the reading is correct then the problem is with the wiring between the jack plug and the control If reading is not correct the issue is the ignitor Integrated Control Detai...

Page 13: ...r flow through the heat exchanger The switch is a SPST N O prove switch electrically con nected to the integrated control The purpose of the switch is to prevent burner operation if the combustion air...

Page 14: ...rential The pressure differential should be greater than those listed in table 5 5 Remove thermostat demand and allow to cycle off 6 Remove manometer and tee s Reinstall combustion air sensing hoses t...

Page 15: ...h Check the differential pressure across the pressure switch Check for restricted inlet vent Remove all blockage Check for proper vent sizing and run length See table 10 Wrong pressure switch installe...

Page 16: ...n addition to providing combustion air fresh outdoor air di lutes contaminants in the indoor air These contaminants may include bleaches adhesives detergents solvents and other contaminants which can...

Page 17: ...ought in for combustion and ventila tion the confined space must have two permanent open ings One opening shall be within 12 inches 305 mm of the top of the enclosure and one opening within 12 inches...

Page 18: ...ipe F441 Schedule 40 CPVC Fittings F438 SDR 21 PVC or SDR 26 PVC Pipe D2241 SDR 21 CPVC or SDR 26 CPVC Pipe F442 Schedule 40 ABS Cellular Core DWV Pipe F628 Schedule 40 ABS Pipe D1527 Schedule 40 ABS...

Page 19: ...YES YES YES 5YES YES YES 110 2 YES YES YES 5YES YES YES 2 1 2 YES YES 5YES YES YES 3 YES YES 5YES YES YES 135 3 YES YES 5YES YES NOTE Standard Terminations do not include any vent pipe or elbows exter...

Page 20: ...ement forcefully insert end of pipe into socket until it bottoms out Turn PVC pipe 1 4 turn dur ing assembly but not after pipe is fully inserted to dis tribute cement evenly DO NOT turn ABS or cellul...

Page 21: ...ws or 10 ft plus 1 elbow Any approved termination may be added to the minimum length listed Regardless of the diameter of pipe used the standard roof and wall terminations described in section Exhaust...

Page 22: ...56 34 n a 105 105 83 48 128 127 108 108 4 66 51 29 n a 100 100 78 43 123 122 103 103 5 61 46 24 n a 95 95 73 38 118 117 98 98 6 56 41 19 n a 90 90 68 33 113 112 93 93 7 51 36 14 n a 85 85 63 28 108 1...

Page 23: ...transitioning up in pipe size use the shortest length of 2 PVC pipe possible NOTE Exhaust pipe and intake pipe must be the same diameter 2 FIGURE 21 TYPICAL INTAKE PIPE CONNECTIONS 2 2 TRANSITION 2 3...

Page 24: ...In both Non Direct Vent and Direct Vent applications the vent termination is limited by local building codes In the absence of local codes refer to the current National Fuel Gas Code ANSI Z223 1 NFPA...

Page 25: ...ly inlet Clearance above paved sidewalk or paved driveway located on public property Clearance under veranda porch deck or balcony 12 Equal to or greater than soffit depth 3 feet 9m 12 3 feet 9m withi...

Page 26: ...ove paved sidewalk or paved driveway located on public property Clearance under veranda porch deck or balcony 12 7 feet 2 1m 3 feet 9m within a height 15 feet 4 5m above the meter regulator assembly 3...

Page 27: ...Pipe Size Termination Pipe Size 045 and 070 2 51mm 2 1 2 64mm 3 76mm 1 1 2 38mm 090 2 51mm 110 2 51mm EL195DF 045 070 and 090 units with the flush mount termination must use the 1 1 2 accelerator sup...

Page 28: ...n tee The accelerator is not required 2 As required Flue gas may be acidic and may adversely affect some building materials If a side wall vent termination is used and flue gases will impinge on the b...

Page 29: ...A D WALL SUPPORT 1 2 13mm ARMAFLEX INSULATION IN UNCONDITIONED SPACE E EXTENDED APPLICATION A FIGURE 29 FIELD FABRICATED WALL TERMINATION OR 15F74 WALL RING TERMINATION KIT With INTAKE ELBOW See vent...

Page 30: ...r provided on 71M80 44W92 kits for EL195DF045P36B 070P36B FIGURE 32 EXHAUST VENT INTAKE AIR 5 1 2 140mm Front View 12 305mm 5 127mm 18 MAX 457mm EXHAUST VENT INTAKE AIR OPTIONAL VENT TERMINATION FOR M...

Page 31: ...an 12 in 305 mm above snow accumulation or other obstructions field fabricated piping must be installed FIGURE 36 12 305 mm Minimum Above Grade or Average Snow Accumulation 1 2 13 mm FOAM INSULATION F...

Page 32: ...xhaust piping must terminate straight out or up as shown The termination pipe must be sized as listed in table 11 The specified pipe size ensures proper ve locity required to move the exhaust gases aw...

Page 33: ...figures 42 and 43 for condensate trap locations NOTE If necessary the condensate trap may be installed up to 5 away from the furnace Use PVC pipe to connect trap to furnace condensate outlet Piping f...

Page 34: ...of 5 ft from furnace PVC Only Piping from furnace must slope down a minimum of 1 4 per ft toward trap 2 max FIGURE 44 EL195DF with Evaporator Coil Using a Separate Drain Drain Evaporator Drain Line Ve...

Page 35: ...inch PVC Not Furnished 1 2 inch PVC Pipe Not Furnished Drain Assembly for 3 4 inch Drain Pipe 90 Street Elbow 1 2 inch PVC Not Furnished Condensate Drain Connection In Unit Adapter 1 2 inch slip X 1 2...

Page 36: ...ap should be primed with suffi cient water to ensure proper condensate drain opera tion WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage p...

Page 37: ...her source of ignition to check for gas leaks D Testing Gas Supply Pressure When testing supply gas pressure use the 1 8 N P T plugged tap or pressure post located on the gas valve to facilitate test...

Page 38: ...ion for installations at eleva tions over 4500 feet 1372 m is the jurisdiction of local au thorities EL195DF units require no manifold pressure adjustments for operation at altitudes up to 10 000 feet...

Page 39: ...or partial ground Compare the readings to the table below If the read ings exceed the maximum shown in table 1 make re pairs before operating the furnace 2 In addition measure the AC voltage from Lin...

Page 40: ...return air ple nums Insert manometer hose flush with inside edge of hole or insulation Seal around the hose with perma gum Connect the zero end of the manometer to the discharge supply side of the sy...

Page 41: ...s 120VAC 10 3 Check amp draw on the blower motor with blower ac cess panel in place Motor Nameplate__________Actual__________ FIGURE 54 Check Motor AMP Draw Typical set up with upflow furnace shown kV...

Page 42: ...up in center of burner ports 35 Reconnect exhaust piping and exhaust drain tubing 36 Reconnect flame roll out switch wires 37 Reconnect sensor wire and reconnect 2 pin plug from ignitor 38 Reinstall...

Page 43: ...goes into 5 minute Watchguard Pressure Switch delay Once S18 closes a 15 second pre purge follows 4 The integrated control A92 energizes ignitor A 20 second warm up period begins 5 Gas valve opens fo...

Page 44: ...E OFF COMBUSTION AIR INDUCER ON INDOOR BLOWER ON HEATING SPEED LED FLASHES CODE 11 PRESSURE SWITCH CLOSED GAS VALVE OFF COMBUSTION AIR INDUCER OFF INDOOR BLOWER OFF WITH DELAY Sequence holds until pre...

Page 45: ...ETE YES 4 SECONDS YES HAS CONTROL RESET IGNITION SEQUENCE FOUR TIMES FLAME SIGNAL 1 5 MICROAMPS OR GREATER YES YES YES ROLLOUT SWITCH CLOSED LED FLASHES CODE 8 ROLLOUT SWITCH OPEN GAS VALVE POWER OFF...

Page 46: ...UT SWITCH CLOSED LED SLOW FLASH RATE REMAINS UNCHANGED THROUGHOUT COOLING CYCLE THERMOSTAT CALLS FOR COOLING COMPRESSOR CONTACTOR AND SYSTEM FAN ENERGIZED WITH 2 SECOND DELAY COOLING SPEED COMPRESSOR...

Page 47: ...ENS SYSTEM FAN SWITCHED TO COOL SPEED EAC TERM REMAINS ON THERMOSTAT OPENS MANUAL FAN SELECTION MADE AT THERMOSTAT CONTROL G ENERGIZES SYSTEM FAN AT FAN SPEED EAC TERM ENERGIZED NO YES YES NO SYSTEM F...

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