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Page 8

IMPORTANT

For safety, connect a shutĆoff valve between the

manometer and the gas tap to permit shut off of

gas pressure to the manometer.

Operating Pressure (outlet) in. W.C.

TABLE 4

GAS VALVE REGULATION

3.5 +0 -0.3

Natural

L.P.

9.5 + 0.5

Unit (Fuel)

The gas valve is factory set and should not require adjustĆ

ment. All gas valves are factory regulated. See table 4.

Manifold Adjustment Procedure:

1- Connect a test gauge to outlet pressure tap on gas

valve. Start unit and allow 5 minutes for unit to reach

steady state.

2- While waiting for the unit to stabilize, notice the flame.

Flame should be stable and should not lift from burner.

Natural  gas  should  burn  blue.  L.P.  gas  should  burn
mostly blue with some orange streaks.

3- After allowing unit to stabilize for 5 minutes, record

manifold  pressure  and  compare  to  values  given  in

table 4.

NOTE-Shut unit off and remove manometer as soon as

an accurate reading has been obtained. Take care to
replace pressure tap plug.

F- Proper Gas Flow

To check for proper gas flow to combustion chamber, deterĆ

mine Btuh input from unit rating plate or table or the specifiĆ

cations tables on pages 1 and 2.  Divide input rating by Btuh
per cubic foot of available gas. Result is the number of cubic

feet per hour required.  Determine flow of gas through gas
meter for two minutes. Multiply by 30 to get hourly flow of

gas to burner.

NOTE- To obtain accurate reading, shut off all other

gas appliances connected to meter.

G-High Altitude Derate

C.G.A. certified units used in high altitude applications are

factory  equipped  with  modifications  that  eliminate  the
need for manifold pressure adjustment to obtain proper

heat input. Check the unit rating plate to make sure unit is a
high altitude unit.
A.G.A. certified units must be derated when installed at an
elevation of 2,000 ft. (610 m) or more above sea level.

Tables 5 and 6 show the derated manifold pressure for
high altitude operation with both natural and LP/Propane

gas.  Operating  this  appliance  at  the  manifold  pressure

specified on the tables will ensure proper unit heat input at
high altitude. Consult your gas utility for the local natural

gas heating value.

2.25" wc

Altitude

*Heating Value (Btu/Ft

#

)

(Ft.)

900

950

1000

1050

1100

0

1000

2000

3000

4000

5000
6000

4.32" wc
4.32" wc

3.65" wc

3.35" wc

3.05" wc

2.77" wc
2.50" wc

3.88" wc
3.88" wc

3.30" wc

3.00" wc

2.75" wc

2.48" wc

3.50" wc
3.50" wc

2.95" wc

2.70" wc

2.45" wc

2.25" wc

3.17" wc
3.17" wc

2.70" wc

2.45" wc

2.25" wc

2.89" wc
2.89" wc

2.45" wc

2.25" wc

HIGH ALTITUDE MANIFOLD PRESSURE

DERATE FOR NATURAL GAS UNITS

*Heating value based on atmospheric pressure of 30" mercury and

temperature of 60

°

F (16

°

C).

TABLE 5

_ _

_ _

_ _

_ _

_ _

_ _

NOTE-This is the only permissible field derate for this

appliance.

ALTITUDE

(Ft.)

MANIFOLD

PRESSURE

HIGH ALTITUDE MANIFOLD PRESSURE

DERATE FOR LP/PROPANE GAS UNITS

0

1000 2000 3000 4000 5000 6000

9.5"

w.c.

8.0"

w.c.

7.2"

w.c.

6.5"

w.c.

5.9"

w.c.

5.3"

w.c.

TABLE 6

9.5"

w.c.

IMPORTANT

For safety, shut unit off and remove manometer as

soon as an accurate reading has been obtained.

Take care to replace pressure tap plug.

H-Flame Signal

A 50 microamp DC meter is needed to check the flame sigĆ
nal on the primary ignition control.
Flame  (microamp)  signal  is  an  electrical  current  which

passes from the ignition control through the sensor elecĆ
trode during unit operation. Current passes from the senĆ

sor through the flame to ground to complete a safety cirĆ

cuit.

To Measure Flame Signal:

1- Place  meter  in  series  between  ignition  control  and

sensor wire. Connect the positive (+) lead of meter to

the ignition control sensor connection and the negaĆ
tive (-) lead of  the meter to the sensor wire. See figure

14.

2- Set thermostat for a heating demand and check flame

signal with unit operating. For G17 series, a reading of
1 to 5 microamps DC should occur.

Summary of Contents for G17Q2-50

Page 1: ...ines and procedures outlined in this manual except where noted are recommended only and do not constitute code Model No Input Btuh Output Btuh A F U E Flue connection in diameter round Temperature rise range F High static certified by A G A in wg Gas Piping Size I P S inches Natural LPG Blower wheel nominal diameter x width in Blower motor hp Number and size of filters in Electrical characteristic...

Page 2: ...E PILOT ELECTRODE ASSEMBLY LIMIT W R W Y T G 90 150 270 210 24V TCOM VALVE SENSE G17 CONTROL BOX BCC2 BLOWER CONTROL CENTER INB N1 CABN XFMRN N CAB L1 A XFMR D D H ACC FIGURE 2 NEUTRAL TERMINALS ACCESSORY TERMINAL THERMOSTAT CONNECTIONS BLOWER TIME ADJUSTMENT JUMPER HEATING SPEED TAP TERMINAL COOLING SPEED TAP TERMINAL DUMMY TERMINALS GROUND SCREW DOOR INTERLOCK SWITCH 120VAC 24VAC TRANSFORMER NOT...

Page 3: ...ich controls the blower and monitors primary limit and gas valve operation The control has a non adjustable factory preset on fan timĆ ing Fan off timings are adjustable The board is divided into two sections 120 and 24VAC Line voltage comes into the board on the 120VAC side See figure 2 CAB and XFMR send 120VAC to the damper motor and transformer respectively The active cooling and heating blower...

Page 4: ...ted in series with the ignition control A3 When S47 senses rollout the ignition control immediately stops ignition and closes the gas valve If unit is running and flame rollout is detected the gas valve will close and ignition conĆ trol will be disabled Rollout can be caused by a reverse draft blocked flue or lack of combustion air The switch is factory set and cannot be adjusted See table 2 The s...

Page 5: ...t and outlet pressure taps are located on the valve A pilot adjusting screw and regulator adjustment screw figĆ ures 7 and 9 are located on the valve Refer to figure 8 for exact location of valve features FIGURE 7 Robertshaw 7200 gas valve shown GAS VALVE SELECTOR ARM IN OFF POSITION REGULATOR COVER SCREW ADJUSTING SCREW SPRING TYPICAL ACCESS TO REGULATOR FOR ADJUSTMENT AND L P CHANGEOVER An LPG c...

Page 6: ...pped for service to the damper door or burner box The spring must be removed in order to remove the damper door After service is complete the spring must rest snugly in notch for damper prove switch to function properly Do not force door open damage to the spring and motor may ocĆ cur Take care to open damper door slowly DAMPER PROVE SWITCH SPRING SPRING FITS SNUGLY IN NOTCH FIGURE 11 AXLE DAMPER ...

Page 7: ...gas supply FIGURE 13 MANUAL MAIN SHUT OFF VALVE WILL NOT HOLD TEST PRESSURE IN EXCESS OF 0 5 PSIG 14 W C GAS VALVE CAP GAS PIPING TEST PROCEDURE FIELD PROVIDED LINE PRESSURE TAP When checking piping connections for gas leaks use preĆ ferred means Kitchen detergents can cause harmful corroĆ sion on various metals used in gas piping Use of a specialty Gas Leak Detector is strongly recommended It is ...

Page 8: ...tion of 2 000 ft 610 m or more above sea level Tables 5 and 6 show the derated manifold pressure for high altitude operation with both natural and LP Propane gas Operating this appliance at the manifold pressure specified on the tables will ensure proper unit heat input at high altitude Consult your gas utility for the local natural gas heating value 2 25 wc Altitude Heating Value Btu Ft Ft 900 95...

Page 9: ...emperature is too low decrease blower speed If temperature is too high first check the firing rate Provided the firing rate is acceptable inĆ crease blower speed to reduce temperature To change blower speed taps see the Blower Speed Taps section in this manual C External Static Pressure 1 Measure tap locations as shown in figure 15 2 Punch a 1 4 diameter hole in supply and return air pleĆ nums Ins...

Page 10: ...m filter applications for use on G17Q5 6 100 and G17Q5 6 125 reĆ quire an optional kit available from Lennox G17X models are factory equipped for use with bottom return air only If side reĆ turn air is desired an optional kit is available See figure 17 Filters must be cleaned or replaced when dirty to assure proper unit operation Replace with same hogshair type filter material cut to specific meas...

Page 11: ...h burner with a bottle cleaning brush See figĆ ure 21 6 Replace burners making sure to fully engage in rear receiving slot in heat exchanger See figure 22 ReseĆ cure gas manifold and supply piping 7 Resecure damper assembly damper prove switch cover and burner box top Carefully open damper by hand to ensure that the damper spring closes damper correctly and that the damper prove switch is engaged ...

Page 12: ...loses assuming the flame rollout switch S47 and blocked vent shutoff switch S62 are closed 24VAC is supplied to the TH terminal of the electronic control A3 7 Through the electronic control the pilot valve P of the gas valve opens The spark electrode ignites the pilot and the flame sensor senses the pilot 8 When flame is sensed the main gas valve opens and supplies the burners with gas 9 Terminal ...

Page 13: ...EPLACE BCC2 1 NO IS 120VAC ACROSS N1 CAB CHECK DAMPER MOTOR WIRING AND DAMPER MOTOR YES YES ARE BURNERS LIT NO CHECK 1 DAMPER MOTOR 2 IGNITION CONTROL 3 GAS VALVE 4 IGNITOR 5 LIMIT SWITCHES 6 PROVE SWITCH YES IS BLOWER RUNNING ON LOW SPEED 45 SEC AFTER FURNACE LIGHTS NO IS 120VAC ACROSS N1 H YES IS 24VAC ACROSS T V REPLACE BCC2 1 NO NO CHECK WIRING YES IS 120VAC ACROSS N1 ACC YES REMOVE R W JUMPER...

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