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blockage of the heat exchanger. If the furnace fails to op-

erate due to the functioning of either of these switches,

DO NOT attempt to place the furnace into operation. Con-

tact a qualified service person.

SERVICE REMINDER

Call your Lennox service technician if unit is inoperative.

Before calling, always check the following to be sure ser-

vice is required.

1- Check to see that electrical disconnect switches are

ON.

2- Check room thermostat for proper setting.

3- Replace any blown fuses or reset circuit breakers.

4- Gas valve should be ON.

5- Air filter should not be plugged limiting air flow.

6- Is gas turned on at meter?

7- Is manual main shut-off valve open?

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To keep your Lennox gas heating system in peak operat-

ing condition year after year, contact your independent

Lennox dealer about a planned service program.

If you discover any of the following, shut down your

unit, and contact an independent Lennox dealer for

an inspection by a qualified technician.

-

If you repeatedly hear any new or unfamiliar sounds
while your unit is operating, there may be a problem.
For example, poorly performing burners can produce
unfamiliar noises.

-

If you smell any unusual odors, your unit may be oper-
ating improperly. For example, units can give off unfa-
miliar odors if components are required to operate in
abnormal conditions.

-

Look for visible signs of a malfunctioning unit. Exam-
ples include unusual amounts of condensate on win-
dows inside your house, visibly burnt components or
unusual dirt or rust accumulations on the vent pipe or
in the unit.

-

If you experience headache, nausea, fatigue, or dizzi-

ness, the cause could be exposure to carbon monox-
ide gas. This is often misdiagnosed as the flu because
symptoms are similar. If you suffer from flu-like symp-
toms that are exaggerated at home, but seem to sub-
side while you are away from the house, exposure to
carbon monoxide could be the cause.

Your vigilance may pay off in early detection of a problem
before either personal injury or property damage occurs.
Do not hesitate to contact a qualified service technician
as an investment in your well being.

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You should expect a service technician to check the fol-

lowing items during an annual inspection. Power to the

unit must be shut off for the service technician’s safety.
Fresh air grilles and louvers (on the unit and in the

room where the furnace is installed) - Must be open and

unobstructed to provide combustion air.

Burners- Must be inspected for rust, dirt, or signs of water.

Vent pipe - Must be inspected for signs of water, dam-
aged or sagging pipe, or disconnected joints.

Unit appearance - Must be inspected for rust, dirt, signs

of water, burnt or damaged wires, or components.

Blower access door - Must be properly in place and pro-

vide a seal between the return air and the room where the
furnace is installed.

Return air duct - Must be properly attached and provide

an air seal to unit.

Operating performance - Unit must be observed during

operation to monitor proper performance of the unit and

the vent system.
Combustion gases - Flue products must be analyzed

and compared to the unit specifications.

Problems detected during the inspection may make it

necessary to temporarily shut down the furnace until the
items can be repaired or replaced.

Pay attention to your furnace. Situations can arise be-

tween annual furnace inspections that may result in un-

safe operation. For instance, items innocently stored next

to the furnace may obstruct the combustion air supply.
This could cause incomplete combustion and the produc-

tion of carbon monoxide gas.

Summary of Contents for G20 Series

Page 1: ...witch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Extinguish any open flames Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance If the information in this manual is not followed exac...

Page 2: ...DRAFT HOOD UPPER ACCESS PANEL 851 56 BURNER BOX IGNITION CONTROL 2 5 GAS MANIFOLD BURNER BOX DAMPER ASSEMBLY 5 5 TOP STRIP LIMIT CONTROL 1 7 21752 2 ROLL OUT SWITCH BLOCKED VENT SHUT OFF SWITCH 1 7 3 6 9 9 PILOT ELECTRODE ASSEMBLY REMOVABLE BURNER BOX TOP ...

Page 3: ...s seal between base and support 2 DO NOT obstruct air flow to unit Unit must receive an unobstructed flow of combustion and ventilating air 3 DO NOT store chlorine or fluorine products near unit or introduce these products into the combustion air These products can cause furnace corrosion 4 DO NOT draw return air from a room where this furnace or any other gas appliance ie a water heater is instal...

Page 4: ...his appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Remove control access panel 6 Honeywell VR8204 Gas Valve Turn the knob on the gas valve clockwise to OFF See figure 3 Robertshaw 7200 Gas Valve Depress the lever and move to OFF position Do not force See figure 4 ON OFF FIGURE 3 21 95 6 5 6 6 9 9 GAS VALVE SHOWN IN OFF POS...

Page 5: ...ion is needed Pilot and Burner Flame CAUTION Check pilot flame and burner flame periodically to ensure proper operation 1 Pilot Flame Pilot flame must surround the end of flame sensor for proper operation of pilot safety cir cuit See figure 7 PILOT FLAME Side View BURNER PILOT GAS LINE ELECTRODE G20E G20X FIGURE 7 FLAME SENSOR 2 Burner Flame Start burner and allow to operate for a few minutes to e...

Page 6: ...iagnosed as the flu because symptoms are similar If you suffer from flu like symp toms that are exaggerated at home but seem to sub side while you are away from the house exposure to carbon monoxide could be the cause Your vigilance may pay off in early detection of a problem before either personal injury or property damage occurs Do not hesitate to contact a qualified service technician as an inv...

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