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Page 7

B – Heating Start-Up

WARNING

Shock and burn hazard.

G20RE and G20RXE units are equipped with an in-
termittent pilot ignition system.  Do not attempt
to light manually.

1  –  Set thermostat to OFF position. Close manual knob

on gas valve.

2 –  Wait 5 minutes.

3  –  Open manual knob on gas valve, replace burner ac-

cess door and turn on unit electrical supply.

4 –  Set fan switch to AUTO or ON and move system

selection switch to HEAT. Adjust thermostat to a
setting above room temperature.

5 –  If unit does not light the first time, it will attempt

one more ignition before locking out.

6 –  If lockout occurs, repeat steps 1, 2, 3 and 4.

C – Safety or Emergency Shutdown

Turn off power to unit. Close manual and/or main gas
valves.

D – Extended Period Shutdown

Turn off thermostat or set to “UNOCCUPIED” mode.
Close all gas valves (both internal and external to unit)
to guarantee no gas leak into combustion chamber.
Turn off power to unit. All access panels, covers and
vent caps must be in place and secured.

V – HEATING SYSTEM SERVICE CHECKS

A – A.G.A. Applications and Requirements

All units are A.G.A. design certified without modifica-
tions. Refer to the G20RE Operation and Installation
Instruction Manual Information.

B – Gas Piping

Gas supply piping should not allow more than
0.5”W.C. drop in pressure between gas meter and unit.
Supply gas pipe must not be smaller than unit gas con-
nection.

Compounds used on gas piping threaded joints should
be resistant to action of liquefied petroleum gases.

C – Testing Gas Piping

IMPORTANT

In case emergency shutdown is required, turn off
the main shut-off valve and disconnect the main
power to unit.  These controls should be properly
labeled by the installer.

When pressure testing gas lines, the gas valve must be
disconnected and isolated. Gas valves can be dam-
aged if subjected to more than 0.5psig (14” W.C.). See
figure 11

. If the pressure is equal to or less than 0.5psig

(14”W.C.), use the manual shut–off valve before pres-
sure testing to isolate furnace from gas supply.

FIGURE 11

MANUAL MAIN SHUT–OFF VALVE

WILL NOT HOLD TEST PRESSURE

IN EXCESS OF 0.5 PSIG (14”W.C.)

GAS VALVE

CAP

GAS PIPING TEST PROCEDURE

FIELD PROVIDED

LINE PRESSURE TAP

When checking piping connections for gas leaks, use
preferred means. Kitchen detergents can cause harm-
ful corrosion on various metals used in gas piping. Use
of a specialty Gas Leak Detector is strongly recom-
mended. It is available through Lennox under part
number 31B2001. See Corp. 8411–L10, for further de-
tails.

Do not use matches, candles, flame or any other source
of ignition to check for gas leaks.

D – Testing Gas Supply Pressure

When testing supply gas pressure, connect test gauge
to inlet pressure tap (field provided). See figure 11. Test
supply gas pressure. Low pressure may result in erratic
operation or underfire. High pressure can result in per-
manent damage to gas valve or overfire. For natural
gas units, operating pressure at unit gas connection
must be between 4.5” W.C. and 10.5” W.C. For L.P. gas
units, operating pressure at unit gas connection must
be between 10.5” W.C. and 13.5” W.C.

On multiple unit installations, each unit should be
checked separately, with and without units operating.
Supply pressure must fall within range listed in pre-
vious paragraph.

Summary of Contents for G20RE Series

Page 1: ...0RE furnaces have atmospheric burners there is no induced draft motor All G20RE units have a draft diverter which allows the use of stan dard single wall vent connectors SPECIFICATIONS continued on next page Model No Input Btuh Output Btuh A F U E Flue connection in diameter Temperature rise range High static certified by A G A in wg Gas piping size I P S in Blower wheel nominal diameter x width i...

Page 2: ...F T C labeling requirements Isolated combustion system rating for non weatherized furnaces G20RQ5XE 100 G20RQ3XE 125 G20RQ4 5XE 125 150 000 California Seasonal Efficiency X Models 74 7 75 6 74 4 Number and Size of Filters in 2 20 x 14 x 1 2 20 x 14 x 1 2 20 x 14 x 1 2 20 x 16 x 1 2 2 1 2 or 3 4 4 1 2 or 5 4 4 1 2 or 5 Not Available with LPG LPG kit must be ordered extra for field changeover SPECIF...

Page 3: ...g Fan off timings are adjustable The board is divided into two sections 120VAC and 24VAC CAB and XFMR send 120VAC to the damper mo tor and transformer respectively Active cooling and heating blower speed terminals and three dummy D terminals are located on the 120VAC side of the BCC2 2 The CF terminal is used for wiring in the op tional continuous fan kit Also located on this side of the control a...

Page 4: ...ITCH SETPOINTS HEATING INPUT KBTUH SETPOINT 50 75 100 125 150 260 F 12 F 300 F 12 F G Primary Limit Control S10 The primary limit switch S10 on all units is located in the middle of the heating vestibule wall G20RQ2 3 X E 50 Q3 X E 75 Q4 X E 75 Q3 4 X E 100 and Q3 X E 125 units use a SPST self resetting limit See figure 4 When excess heat is sensed in the heat ex changer the limit switch will open...

Page 5: ...P C M PRESSURE REGULATOR ADJUSTMENT SCREW TOP VIEW FRONT VIEW PILOT ADJUSTMENT SCREW VALVE INLET VALVE OUTLET OUTLET PRESSURE TAP J Electronic Ignition Control Figure 7 The Robertshaw electronic ignition control A3 is an intermittent ignition control module located on the vestibule panel See figure 1 When there is a call for heat the control generates a spark to ignite the pilot after which the co...

Page 6: ...box frame activates the damper prove switch as the damp er door opens See figure 10 The axle rotates the damper door to open position As the axle turns the spring winds backward to make contact with the damp er prove switch The protective cover plate is remov able one screw and the spring may be unclipped for service to the damper door or burner box Spring must be removed in order to remove the da...

Page 7: ...emergency shutdown is required turn off the main shut off valve and disconnect the main power to unit These controls should be properly labeled by the installer When pressure testing gas lines the gas valve must be disconnected and isolated Gas valves can be dam aged if subjected to more than 0 5psig 14 W C See figure 11 If the pressure is equal to or less than 0 5psig 14 W C use the manual shut o...

Page 8: ...er G High Altitude Derate C G A certified units used in high altitude applications are factory equipped with modifications that eliminate the need for manifold pressure adjustment to obtain proper heat input Check the unit rating plate to make sure unit is a high altitude unit A G A certified units must be derated when installed at an elevation of 2 000 ft 610 m or more above sea lev el Tables 6 a...

Page 9: ...eed and static pressure of the unit setup Blower speed must be set for unit operation within range of AIR TEMP RISE F listed on the unit rating plate To Measure Temperature Rise 1 Place plenum thermometers in the supply and re turn air plenums Locate thermometers in the first horizontal run of the warm air plenum where it will not pick up radiant heat from the heat exchanger 2 Set thermostat to hi...

Page 10: ... 5 X E 150 G20RQ4 X E 75 UNIT Factory Con nected Speed Taps Motor Speeds Available Cool Heat 2 4 4 2 5 4 2 4 4 2 4 4 2 4 4 3 6 5 3 6 5 3 6 5 DO NOT USE LOW SPEED TAP ON Q2 3 50 BLOWER SPEED SELECTION HI LOW 2 3 4 5 2 3 4 5 6 SPEED TAPS 4 5 TABLE 8 MOTOR PLUG SPEED TAP DESIGNATION 9 Depress harness connector tab to release wire ter minal Select connector location for new speed re fer to unit wiring...

Page 11: ... Turn off electric power to furnace 2 Remove upper access panel and filter access door See figure 1 3 Lift left side filter over left support angle For easy handling hold filter at center bottom 4 Rotate filter sideways and pull it through the blow er access panel opening 5 Pull the second filter out the same way as the first 6 Wash filters with warm water and mild detergent When dry filters shoul...

Page 12: ...eel rod with a 20 in length of chain attached to one end into top opening of heat exchanger Refer to figure 18 9 Shake rod to drop chain through clamshell into burner cavity in bottom of heat exchanger 10 Attach bottom of chain to 2 ft 600 mm rod 11 Push and pull the rods back and forth and up and down with a vigorous motion The chain will dis lodge the soot and scale deposits inside the heat ex c...

Page 13: ...ent damage to the damper door Can cause damage to damper motor resulting in improper furnace operation 20 Install flue restrictor 50E models only 21 Before replacing draft hood flue pipe and access panels inspect draft hood gasket Replace gasket if necessary 22 Carefully check all piping connections factory and field for gas leaks Use a leak detecting solution or other preferred means CAUTION Pote...

Page 14: ... that the gas valve is energized and initiates a 45 second time delay At the end of the 45 seconds the blower B3 is energized 8 When flame is sensed the main gas valve opens and supplies the burners with gas 7 Through the electronic ignition control the pilot valve P of the gas valve opens The spark electrode ignites the pilot and the flame sensor senses the pilot 6 When S64 closes assuming flame ...

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