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Page 11

Recommendations and Requirements

When sizing and installing a vertical flue using metal flue

connectors and either metal flue pipe or a lined masonry

chimney,  the  following  recommendations  and  requireĆ

ments should be considered in addition to those outlined

above:
 1 - Accessories attached to the flue to reduce heat loss

and improve efficiency have not been tested for use

with this furnace.

 2 - When the G24MCE furnace is replacing an existing

furnace, inspect the existing flue system for obstrucĆ

tions, corrosion and proper sizing.

 3 - Make runs of single-walled or twin-walled metal pipe

used as flue connector easily accessible, so that it

can be inspected annually and cleaned and replaced

if necessary.

 4 -

See the regulations that are in force in the counĆ

try of installation for flue connector sizing.

 5 - When the vent connector must be located in or pass

through a crawl space or other areas which may be
cold, that portion of the vent connector shall be a
listed twinĆwall flue pipe or a pipe of a material having
equivalent insulation qualities.

 6 - Secure all joints with at least two corrosion-resistant

screws. Check all accessible joints for gas tightness

after installation.

WARNING

Failure to properly seal flue system could allow  carĆ

bon monoxide leakage resulting in injury or death.

 7 - Make flue connector horizontal runs as short as posĆ

sible with a minimum number of elbows. One 90

°

 elĆ

bow is equivalent to 1.5m (5 ft.) of straight pipe. One
45

°

 elbow is equivalent to  .75m (2.5 ft.) of straight

pipe.

 8 - Horizontal runs of flue connector must rise at least

20mm per meter (1/4 in. per ft.)

 

away from the furĆ

nace.

 9 - Horizontal run length must not represent more than 75

percent of the vertical rise of the flue system.

10 - Support horizontal runs of flue connector with straps or

hangers, so that there are no dips or sags.

11 - Support the flue connector at 1m (3 ft.) intervals and

at all elbows.

12 - If single wall flue is used, fasten the flue adapter to the

flue outlet of the furnace and the flue connector to the

flue  adapter  using  one  or  two  corrosion-resistant

sheet metal screws. If twin walled flue pipe is used,

fasten according to manufacturer's instructions

13 - Install first flue connector elbow a minimum of 6 in.

(152mm) from furnace flue outlet.

14 - Terminal location must not be within 600 mm (2 ft.) of

an  openable  window,  air  vent,  or  other  ventilation

opening.  Flue  terminal  must  be  located  in  accorĆ

dance  with  any  national  regulations  applicable.  A

flue guard must be fitted if required by the regulaĆ

tions.

15 - Fit a split flue socket immediately above the furnace

to facilitate servicing and maintenance.

16 - Flue pipes and fittings should be constructed of aluĆ

minium or stainless steel.

VERTICAL FLUE USING MASONRY CHIMNEY

The  following  additional  requirements  apply  when  a  lined

masonry chimney is used to vent a G24MCE furnace:
See figure 15 for exterior chimney application.
Masonry chimneys that once served fireplaces cannot be

used for venting purposes unless the fireplace opening is

permanently sealed.
Tile-lined chimneys must be composed of a non-porous,

acid-resistant material. The internal diameter of the chimĆ

ney liner must not be less than the diameter of the furnace

flue adapter.
The  G24MCE  gas  furnace  must

  not

  be connected  to a

chimney that is servicing a separate appliance which burns

solid fuel.

IMPORTANT

SINGLE appliance venting of a fanĆassisted furnace

into a tileĆlined masonry chimney (interior or outĆ

side wall) is PROHIBITED. The chimney must first

be lined with either twinĆwalled flue or an insulated

single wall flexible vent lining system, sized in acĆ

cordance  with  the  the  regulations  in force in the

country of installation.

Summary of Contents for G24MCE2-45

Page 1: ...on Control Board Diagnostic Codes 23 Troubleshooting 24 Repair Parts List 27 G24MCE Parts Arrangement 27 G24MCE Start up Performance Check List 28 WHAT TO DO IF YOU SMELL GAS If the information in thi...

Page 2: ...th a 19 mm scored flange that may be bent 90_ for plenum connection The dimensions shown were taken after the flange was bent The double scored flange at the front of the supply air opening may be ben...

Page 3: ...le NOTE For installation on combustible floors appliance shall not be installed directly on carpeting tile or combustible ma terial such as wood flooring Protection via a non combus tible material mus...

Page 4: ...ustion process If sufficient combustion air is not available the furnace or other appliance will operate inefficiently and unsafely Enough air must be provided to meet the needs of all fuel burning ap...

Page 5: ...a minimum free area of 5 5cm2 per 1 kW 1 square inch per 4000 Btuh of total input rating of all equipment in the enclosure See figures 2 and 3 When communicating with the outdoors through hori zontal...

Page 6: ...unting grommet used with a flexible mounting leg This shipping bolt and flat washer must be removed be fore the furnace is put into operation Once the shipping bolt and washer are removed the rigid le...

Page 7: ...g four screws 8 Install cabinet bottom using four no 10 screws 9 Position strain relief grommets on ignition and flame sensor wires Insert wires and grommets through holes on side of burner box Reconn...

Page 8: ...flanges seal against glass fibre strips 5 Set unit on additive base so unit flanges drop into ple num Refer to figure 8 NOTE Be careful not to damage glass fibre strips Check for tight seal C Installa...

Page 9: ...ws return air from the furnace chamber attic or underfloor space The furnace platform must be level with no sagging cracks or gaps Furnaces must always be isolated from other heat ing appliances to pr...

Page 10: ...on VERTICAL FLUE USING METAL FLUE PIPE The flue system should be of the same nominal diameter as the adapter supplied with the unit and should be fitted inside the adapter either directly or using a c...

Page 11: ...horizontal runs of flue connector with straps or hangers so that there are no dips or sags 11 Support the flue connector at 1m 3 ft intervals and at all elbows 12 If single wall flue is used fasten t...

Page 12: ...METAL FLUE PIPE These instructions should be used as a guide and do not supersede local codes in any way Size and install the G24MCE horizontal flue according to the national and lo cal codes and reg...

Page 13: ...ion of gas piping or top entry in horizontal applications Connect the gas supply to the piping assembly 5 When connecting gas supply factors such as length of run number of fittings and furnace rating...

Page 14: ...5 19 55 18 42 17 56 2 2 067 111 93 79 93 62 34 53 84 47 60 43 07 39 67 36 84 34 57 32 58 2 1 2 2 469 178 53 123 27 99 75 85 01 75 09 68 01 63 76 58 09 55 26 52 62 3 3 068 311 72 218 20 117 11 150 19 1...

Page 15: ...nt using wir ing diagrams provided with unit and in field wiring dia grams shown in figures 20 Use 18 gauge wire or larg er for thermostat connections 7 Electrically earth unit according to national r...

Page 16: ...MPER HEATING SPEED TAP TERMINAL COOLING SPEED TAP TERMINAL CONTINUOUS FAN TERMINAL HEATING ACCESSORY TERMINAL DIAGNOSTIC LEDS RED DIAGNOSTIC BUTTON Depress button and hold for display of last failure...

Page 17: ...Page 17 G24MCE SCHEMATIC WIRING DIAGRAM 03 99 240V 1PH 50HZ FIGURE 22...

Page 18: ...This furnace is equipped with an ignition device which automatically lights the burners Do not try to light the burners by hand 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP I...

Page 19: ...her pin combinations to achieve the desired time TIMING JUMPER TIMING PINS seconds FAN OFF TIME ADJUSTMENT FIGURE 24 GAS FLOW To check for proper gas flow to combustion chamber deter mine heat kW inpu...

Page 20: ...after servicing At the beginning of each heating season service items A through E as described below A ELECTRICAL 1 Check all wiring for loose connections 2 Check for correct voltage at the furnace f...

Page 21: ...ust ments section HEAT EXCHANGER Periodically inspect the heat exchanger tubes and flue box for corrosion If necessary clean as indicated below 1 Turn off the electrical and gas supply to furnace 2 Di...

Page 22: ...1 24 0 5 1 24 0 5 14 INJECTOR SIZE MORSE mm 48 1 93 48 1 93 48 1 93 48 1 93 44 2 18 44 2 18 44 2 18 15 BURNER PRESSURE G20 GAS UK mBAR WC 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 16 BUR...

Page 23: ...pattern indicates that the pressure switch opened during operation due to reduced flow of combustion products or a blocked condensate drain Flashing Off DIAG 2 DIAG 1 Flashing Alternately DIAG 1 DIAG...

Page 24: ...SWITCH WATCHGUARD CONDITION GAS VALVE COMB BLOWER AND INDOOR BLOWER WITH DELAY OFF DIAG CODE 1 OFF 2 FLASHING C A B PRESSURE SWITCH OPEN IS 5 MINUTE RESET PERIOD COMPLETE INDOOR AIR BLOWER ON 45 SECS...

Page 25: ...SENSE IS MAIN BURNER FLAME OFF LED SLOW FLASH RATE REMAINS UNCHANGED THROUGHOUT COOLING CYCLE THERMOSTAT CALLS FOR COOLING COMPRESSOR CONTACTOR AND SYSTEM FAN ENERGIZED WITH 0 SECOND DELAY ACB COOL SP...

Page 26: ...FOR COOLING SYSTEM FAN SWITCHES TO HEATING SPEED AFTER SELECTED DELAY ACC TERM REMAINS ENERGIZED SYSTEM FAN SWITCHES TO CONTINUOUS SPEED AND ENERGIZES ACC TERMINAL BOTH REMAIN ON UNTIL CONTINUOUS FAN...

Page 27: ...ary tube limit Cabinet bottom HEATING PARTS Pressure switch Flue adapter Heat exchanger Wire harness plug cap ELECTRICAL PARTS Main burners Flue box Transformer Main burner orifices Combustion air fan...

Page 28: ...Motor H P Kw Fan Motor Lubrication OK Gas Piping Connections Tight Leaks Tested Fuel Type Natural Gas LP Propane Gas Furnace kW Input Line Pressure Regulator Pressure w c mBAR Nat w c mBAR LP Propane...

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