background image

Page 18

Unit Start-Up

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING

Do not use this furnace if any part has been underĆ

water. Immediately call a qualified service techniĆ

cian to inspect the furnace and to replace any part

of the control system and any gas control which

has been under water.

WARNING

If overheating occurs or if gas supply fails to shut

off, shut off the manual gas valve to the appliance

before shutting off electrical supply.

CAUTION

Before attempting to perform any service or mainteĆ

nance, turn the electrical power to unit OFF at isolaĆ

tor switch.

BEFORE LIGHTING

 smell all around the appliance area

for gas. Be sure to smell next to the floor because some

gas is heavier than air and will settle on the floor.
Use only your hand to turn the main manual gas cock. Never

use tools. If the knob will not  turn by hand, do not try to repair

it, call a qualified service technician. Force or attempted reĆ

pair may result in a fire or explosion.

PLACING FURNACE INTO OPERATION

G24MCE  units  are  equipped  with  an  automatic  direct

spark ignition system. Do not attempt to manually light

burners  on  these  Furnaces.  Each  time  the  thermostat

calls for heat, the burners will automatically light.

WARNING

If you do not follow these instructions exactly, a fire

or explosion may result causing property damage,

personal injury or death.

GAS VALVE OPERATION  (Figure 23)

 1 -

STOP

! Read the safety information at the beginning

of this section.

 2 - Set the thermostat to the lowest setting.
 3 - Turn off all electrical power to the unit.
 4 - This  furnace  is  equipped  with  an  ignition  device

which automatically lights the burners. Do 

not

 try to

light the burners by hand.

 5 - Wait five (5) minutes to clear out any gas. If you then

smell  gas,

  STOP

!  Immediately  call  your  gas  supplier

from  a  neighbor's  phone.  Follow  the  gas  supplier's

instructions. If you do not smell gas go to next step.

S.I.T. GAS VALVE

MANIFOLD

PRESSURE

ADJUSTMENT

SCREW

MANIFOLD

PRESSURE

OUTLET

FIGURE 23

 6- Turn on all electrical power to the unit.
 7- Set the thermostat to desired setting.
 8- If the appliance will not operate, follow the instrucĆ

tions Turning Off Gas To Unit" and call your service

technician or gas supplier.

NOTE-When unit is initially started, steps 1 through 7
may need to be repeated to purge air from gas line.

TURNING OFF GAS TO UNIT

 1 - Set the thermostat to lowest setting.
 2 - Turn off all electrical power to the unit if service is to

be performed.

Heating Sequence of Operation

 1 - When thermostat calls for heat, combustion air blowĆ

er starts after a 5 second delay.

 2 - Combustion air pressure switch proves blower opĆ

eration, then allows power to ignition control. Switch

is factory set and requires no adjustment.

 3 - After  15-second  prepurge,  spark  ignitor  energizes

and gas valve solenoid valves open.

 4 - Spark ignites gas, ignition sensor proves the flame

and combustion process continues.

 5 - If flame is not detected after first ignition trial, igniĆ

tion control will repeat steps 3 and 4 four more

times before locking out. To reĆestablish ignition

attempts after lockout, proceed as follows:
a -  Turn 

OFF

 the power to the furnace.

b -  Move the thermostat control from the HEAT" to

the OFF" position.

c -  Turn 

ON

 the power to the furnace.

d -  Move the thermostat control from the OFF" to

HEAT" position.

Summary of Contents for G24MCE2-45

Page 1: ...on Control Board Diagnostic Codes 23 Troubleshooting 24 Repair Parts List 27 G24MCE Parts Arrangement 27 G24MCE Start up Performance Check List 28 WHAT TO DO IF YOU SMELL GAS If the information in thi...

Page 2: ...th a 19 mm scored flange that may be bent 90_ for plenum connection The dimensions shown were taken after the flange was bent The double scored flange at the front of the supply air opening may be ben...

Page 3: ...le NOTE For installation on combustible floors appliance shall not be installed directly on carpeting tile or combustible ma terial such as wood flooring Protection via a non combus tible material mus...

Page 4: ...ustion process If sufficient combustion air is not available the furnace or other appliance will operate inefficiently and unsafely Enough air must be provided to meet the needs of all fuel burning ap...

Page 5: ...a minimum free area of 5 5cm2 per 1 kW 1 square inch per 4000 Btuh of total input rating of all equipment in the enclosure See figures 2 and 3 When communicating with the outdoors through hori zontal...

Page 6: ...unting grommet used with a flexible mounting leg This shipping bolt and flat washer must be removed be fore the furnace is put into operation Once the shipping bolt and washer are removed the rigid le...

Page 7: ...g four screws 8 Install cabinet bottom using four no 10 screws 9 Position strain relief grommets on ignition and flame sensor wires Insert wires and grommets through holes on side of burner box Reconn...

Page 8: ...flanges seal against glass fibre strips 5 Set unit on additive base so unit flanges drop into ple num Refer to figure 8 NOTE Be careful not to damage glass fibre strips Check for tight seal C Installa...

Page 9: ...ws return air from the furnace chamber attic or underfloor space The furnace platform must be level with no sagging cracks or gaps Furnaces must always be isolated from other heat ing appliances to pr...

Page 10: ...on VERTICAL FLUE USING METAL FLUE PIPE The flue system should be of the same nominal diameter as the adapter supplied with the unit and should be fitted inside the adapter either directly or using a c...

Page 11: ...horizontal runs of flue connector with straps or hangers so that there are no dips or sags 11 Support the flue connector at 1m 3 ft intervals and at all elbows 12 If single wall flue is used fasten t...

Page 12: ...METAL FLUE PIPE These instructions should be used as a guide and do not supersede local codes in any way Size and install the G24MCE horizontal flue according to the national and lo cal codes and reg...

Page 13: ...ion of gas piping or top entry in horizontal applications Connect the gas supply to the piping assembly 5 When connecting gas supply factors such as length of run number of fittings and furnace rating...

Page 14: ...5 19 55 18 42 17 56 2 2 067 111 93 79 93 62 34 53 84 47 60 43 07 39 67 36 84 34 57 32 58 2 1 2 2 469 178 53 123 27 99 75 85 01 75 09 68 01 63 76 58 09 55 26 52 62 3 3 068 311 72 218 20 117 11 150 19 1...

Page 15: ...nt using wir ing diagrams provided with unit and in field wiring dia grams shown in figures 20 Use 18 gauge wire or larg er for thermostat connections 7 Electrically earth unit according to national r...

Page 16: ...MPER HEATING SPEED TAP TERMINAL COOLING SPEED TAP TERMINAL CONTINUOUS FAN TERMINAL HEATING ACCESSORY TERMINAL DIAGNOSTIC LEDS RED DIAGNOSTIC BUTTON Depress button and hold for display of last failure...

Page 17: ...Page 17 G24MCE SCHEMATIC WIRING DIAGRAM 03 99 240V 1PH 50HZ FIGURE 22...

Page 18: ...This furnace is equipped with an ignition device which automatically lights the burners Do not try to light the burners by hand 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP I...

Page 19: ...her pin combinations to achieve the desired time TIMING JUMPER TIMING PINS seconds FAN OFF TIME ADJUSTMENT FIGURE 24 GAS FLOW To check for proper gas flow to combustion chamber deter mine heat kW inpu...

Page 20: ...after servicing At the beginning of each heating season service items A through E as described below A ELECTRICAL 1 Check all wiring for loose connections 2 Check for correct voltage at the furnace f...

Page 21: ...ust ments section HEAT EXCHANGER Periodically inspect the heat exchanger tubes and flue box for corrosion If necessary clean as indicated below 1 Turn off the electrical and gas supply to furnace 2 Di...

Page 22: ...1 24 0 5 1 24 0 5 14 INJECTOR SIZE MORSE mm 48 1 93 48 1 93 48 1 93 48 1 93 44 2 18 44 2 18 44 2 18 15 BURNER PRESSURE G20 GAS UK mBAR WC 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 16 BUR...

Page 23: ...pattern indicates that the pressure switch opened during operation due to reduced flow of combustion products or a blocked condensate drain Flashing Off DIAG 2 DIAG 1 Flashing Alternately DIAG 1 DIAG...

Page 24: ...SWITCH WATCHGUARD CONDITION GAS VALVE COMB BLOWER AND INDOOR BLOWER WITH DELAY OFF DIAG CODE 1 OFF 2 FLASHING C A B PRESSURE SWITCH OPEN IS 5 MINUTE RESET PERIOD COMPLETE INDOOR AIR BLOWER ON 45 SECS...

Page 25: ...SENSE IS MAIN BURNER FLAME OFF LED SLOW FLASH RATE REMAINS UNCHANGED THROUGHOUT COOLING CYCLE THERMOSTAT CALLS FOR COOLING COMPRESSOR CONTACTOR AND SYSTEM FAN ENERGIZED WITH 0 SECOND DELAY ACB COOL SP...

Page 26: ...FOR COOLING SYSTEM FAN SWITCHES TO HEATING SPEED AFTER SELECTED DELAY ACC TERM REMAINS ENERGIZED SYSTEM FAN SWITCHES TO CONTINUOUS SPEED AND ENERGIZES ACC TERMINAL BOTH REMAIN ON UNTIL CONTINUOUS FAN...

Page 27: ...ary tube limit Cabinet bottom HEATING PARTS Pressure switch Flue adapter Heat exchanger Wire harness plug cap ELECTRICAL PARTS Main burners Flue box Transformer Main burner orifices Combustion air fan...

Page 28: ...Motor H P Kw Fan Motor Lubrication OK Gas Piping Connections Tight Leaks Tested Fuel Type Natural Gas LP Propane Gas Furnace kW Input Line Pressure Regulator Pressure w c mBAR Nat w c mBAR LP Propane...

Reviews: