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Page 5

Air from Inside

If  the  confined  space  that  houses  the  furnace  adjoins  a

space categorized as unconfined, air can be brought in by

providing  two  permanent  openings  between  the  two

spaces. Each opening must have a minimum free area of

22cm

2

 per 1 kW (1 square inch per 1000 Btuh) of total input

rating of all gas-fired equipment in the confined space. Each

opening must be at least 646cm

2 (

100 square inches). One

opening shall be within 305mm (12 inches) of the top of the

enclosure and one opening within 305mm (12 inches) of the

bottom. See figure 1.

EQUIPMENT IN CONFINED SPACE

ALL AIR FROM INSIDE

WATER

FURĆ

NACE

OPENINGS

(To Adjacent

Room)

NOTE-Each opening shall have a free area of at least 

22cm

2

per 1 kW (1 square inch per 1,000 Btuh)

 of the total input rating

of all equipment in the enclosure, but not less than 

646cm

2

(100 square inches)

.

G24MCE

FURNACE

CHIMNEY

OR GAS

VENT

FIGURE 1

Air from Outside

If air from outside is brought in for combustion and ventilation,

the  confined  space  must  have  two  permanent  openings.

One opening shall be within 305mm (12 inches)  of the top

of the enclosure and one within 305mm (12 inches) of the

bottom. These openings must communicate directly or by

ducts with the outdoors or spaces (underfloor or attic) that

freely communicate with the outdoors or indirectly through

vertical ducts. Each opening shall have a minimum free area

of  5.5cm

2

 per 1 kW (1 square inch per 4000 Btuh) of total

input rating of all equipment in the enclosure. See

 

figures 2

and 3. When communicating with the outdoors through horiĆ

zontal ducts, each opening shall have a minimum free area

of  3cm

2

 per 1 kW (1 square inch per 2000 Btuh) of total inĆ

put rating of all equipment in the enclosure. See

 

figure 4.

When ducts are used, they shall be of the same cross-secĆ

tional area as the free area of the openings to which they

connect. The minimum dimension of rectangular air ducts

shall be no less than 75mm (3 inches). In calculating free

area, the blocking effect of louvers, grilles, or screens must

be considered. If the design and free area of protective covĆ

ering is not known for calculating the size opening required,

it may be assumed that wood louvers will have 20 to 25 perĆ

cent free area and metal louvers and grilles will have 60 to

75 percent free area. Louvers and grilles must be fixed in

the open position or interlocked with the equipment so that

they are opened automatically during equipment operation.

EQUIPMENT IN CONFINED SPACE

ALL AIR FROM OUTSIDE

(Inlet Air from Underfloor Space and Outlet Air to Ventilated Attic)

NOTE-The inlet and outlet air openings shall each have a free

area of at least  5.5cm

2

 per 1 kW (1 square inch per 4000 Btuh)

of the total input rating of all equipment in the enclosure.

VENTILATION LOUVERS

(Each end of attic)

OUTLET

AIR

WATER

FURĆ

NACE

INLET

AIR

CHIMNEY

OR GAS

VENT

G24MCE

FURNACE

VENTILATION

LOUVERS

(For unheated underfloor

space)

FIGURE 2

Summary of Contents for G24MCE2-45

Page 1: ...on Control Board Diagnostic Codes 23 Troubleshooting 24 Repair Parts List 27 G24MCE Parts Arrangement 27 G24MCE Start up Performance Check List 28 WHAT TO DO IF YOU SMELL GAS If the information in thi...

Page 2: ...th a 19 mm scored flange that may be bent 90_ for plenum connection The dimensions shown were taken after the flange was bent The double scored flange at the front of the supply air opening may be ben...

Page 3: ...le NOTE For installation on combustible floors appliance shall not be installed directly on carpeting tile or combustible ma terial such as wood flooring Protection via a non combus tible material mus...

Page 4: ...ustion process If sufficient combustion air is not available the furnace or other appliance will operate inefficiently and unsafely Enough air must be provided to meet the needs of all fuel burning ap...

Page 5: ...a minimum free area of 5 5cm2 per 1 kW 1 square inch per 4000 Btuh of total input rating of all equipment in the enclosure See figures 2 and 3 When communicating with the outdoors through hori zontal...

Page 6: ...unting grommet used with a flexible mounting leg This shipping bolt and flat washer must be removed be fore the furnace is put into operation Once the shipping bolt and washer are removed the rigid le...

Page 7: ...g four screws 8 Install cabinet bottom using four no 10 screws 9 Position strain relief grommets on ignition and flame sensor wires Insert wires and grommets through holes on side of burner box Reconn...

Page 8: ...flanges seal against glass fibre strips 5 Set unit on additive base so unit flanges drop into ple num Refer to figure 8 NOTE Be careful not to damage glass fibre strips Check for tight seal C Installa...

Page 9: ...ws return air from the furnace chamber attic or underfloor space The furnace platform must be level with no sagging cracks or gaps Furnaces must always be isolated from other heat ing appliances to pr...

Page 10: ...on VERTICAL FLUE USING METAL FLUE PIPE The flue system should be of the same nominal diameter as the adapter supplied with the unit and should be fitted inside the adapter either directly or using a c...

Page 11: ...horizontal runs of flue connector with straps or hangers so that there are no dips or sags 11 Support the flue connector at 1m 3 ft intervals and at all elbows 12 If single wall flue is used fasten t...

Page 12: ...METAL FLUE PIPE These instructions should be used as a guide and do not supersede local codes in any way Size and install the G24MCE horizontal flue according to the national and lo cal codes and reg...

Page 13: ...ion of gas piping or top entry in horizontal applications Connect the gas supply to the piping assembly 5 When connecting gas supply factors such as length of run number of fittings and furnace rating...

Page 14: ...5 19 55 18 42 17 56 2 2 067 111 93 79 93 62 34 53 84 47 60 43 07 39 67 36 84 34 57 32 58 2 1 2 2 469 178 53 123 27 99 75 85 01 75 09 68 01 63 76 58 09 55 26 52 62 3 3 068 311 72 218 20 117 11 150 19 1...

Page 15: ...nt using wir ing diagrams provided with unit and in field wiring dia grams shown in figures 20 Use 18 gauge wire or larg er for thermostat connections 7 Electrically earth unit according to national r...

Page 16: ...MPER HEATING SPEED TAP TERMINAL COOLING SPEED TAP TERMINAL CONTINUOUS FAN TERMINAL HEATING ACCESSORY TERMINAL DIAGNOSTIC LEDS RED DIAGNOSTIC BUTTON Depress button and hold for display of last failure...

Page 17: ...Page 17 G24MCE SCHEMATIC WIRING DIAGRAM 03 99 240V 1PH 50HZ FIGURE 22...

Page 18: ...This furnace is equipped with an ignition device which automatically lights the burners Do not try to light the burners by hand 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP I...

Page 19: ...her pin combinations to achieve the desired time TIMING JUMPER TIMING PINS seconds FAN OFF TIME ADJUSTMENT FIGURE 24 GAS FLOW To check for proper gas flow to combustion chamber deter mine heat kW inpu...

Page 20: ...after servicing At the beginning of each heating season service items A through E as described below A ELECTRICAL 1 Check all wiring for loose connections 2 Check for correct voltage at the furnace f...

Page 21: ...ust ments section HEAT EXCHANGER Periodically inspect the heat exchanger tubes and flue box for corrosion If necessary clean as indicated below 1 Turn off the electrical and gas supply to furnace 2 Di...

Page 22: ...1 24 0 5 1 24 0 5 14 INJECTOR SIZE MORSE mm 48 1 93 48 1 93 48 1 93 48 1 93 44 2 18 44 2 18 44 2 18 15 BURNER PRESSURE G20 GAS UK mBAR WC 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 16 BUR...

Page 23: ...pattern indicates that the pressure switch opened during operation due to reduced flow of combustion products or a blocked condensate drain Flashing Off DIAG 2 DIAG 1 Flashing Alternately DIAG 1 DIAG...

Page 24: ...SWITCH WATCHGUARD CONDITION GAS VALVE COMB BLOWER AND INDOOR BLOWER WITH DELAY OFF DIAG CODE 1 OFF 2 FLASHING C A B PRESSURE SWITCH OPEN IS 5 MINUTE RESET PERIOD COMPLETE INDOOR AIR BLOWER ON 45 SECS...

Page 25: ...SENSE IS MAIN BURNER FLAME OFF LED SLOW FLASH RATE REMAINS UNCHANGED THROUGHOUT COOLING CYCLE THERMOSTAT CALLS FOR COOLING COMPRESSOR CONTACTOR AND SYSTEM FAN ENERGIZED WITH 0 SECOND DELAY ACB COOL SP...

Page 26: ...FOR COOLING SYSTEM FAN SWITCHES TO HEATING SPEED AFTER SELECTED DELAY ACC TERM REMAINS ENERGIZED SYSTEM FAN SWITCHES TO CONTINUOUS SPEED AND ENERGIZES ACC TERMINAL BOTH REMAIN ON UNTIL CONTINUOUS FAN...

Page 27: ...ary tube limit Cabinet bottom HEATING PARTS Pressure switch Flue adapter Heat exchanger Wire harness plug cap ELECTRICAL PARTS Main burners Flue box Transformer Main burner orifices Combustion air fan...

Page 28: ...Motor H P Kw Fan Motor Lubrication OK Gas Piping Connections Tight Leaks Tested Fuel Type Natural Gas LP Propane Gas Furnace kW Input Line Pressure Regulator Pressure w c mBAR Nat w c mBAR LP Propane...

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