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Page 11

The DC filter capacitors inside the controller are con-
nected electrically to the speed tap wires. The capacitors
take approximately 5 minutes to discharge when the
disconnect is opened. For this reason it is necessary to
wait at least 5 minutes after turning off power to the
unit before attempting to change speed taps.

DANGER

Disconnect power from unit and
wait at least five minutes to allow
capacitors to discharge before at-
tempting to adjust motor speed tap
settings. Failure to wait may cause
personal injury or death.

Motor Start-Up

When B3 begins start-up, the motor gently vibrates back
and forth for a moment. This is normal. During this time
the electronic controller is determining the exact position
of the rotor. Once the motor begins turning, the controller
slowly eases the motor up to speed (this is called “soft-
start”). The motor may take as long as 10-15 seconds to
reach full speed. If the motor does not reach 200rpm
within 13 seconds, the motor shuts down. Then the
motor will immediately attempt a restart. The shutdown
feature provides protection in case of a frozen bearing or
blocked blower wheel. The motor may attempt to start
eight times. If the motor does not start after the eighth try,
the controller locks out. Reset controller by momentarily
turning off power to unit.

One revolution

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

FIGURE 11

HIGH SPEED COOL (output from controller to motor windings)

MOTOR SPEED CONTROL WITH D.C. PULSE-WIDTH MODULATION

WINDING #1

WINDING #2

WINDING #3

LOW SPEED HEAT/COOL (output from controller to motor windings)

HIGH SPEED HEAT (output from controller to motor windings)

O volts

325VDC

One revolution

O volts

325VDC

O volts

325VDC

WINDING #1

WINDING #2

WINDING #3

O volts

325VDC

O volts

325VDC

O volts

325VDC

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

WINDING #1

WINDING #2

WINDING #3

O volts

325VDC

O volts

325VDC

O volts

325VDC

Motor speed is determined by the size of the electrical pulse sent to

the motor windings. The longer the pulse, the faster the motor.

One

Pulse

ÇÇ

ÇÇ

ON PULSE

OFF PULSE

ÇÇ

ÇÇ

WINDINGS TURNED OFF

The frequency of the pulses to the windings is 20KHz. 

DO NOT ATTEMPT TO MEASURE THESE VOLTAGES.

WINDINGS TURNED ON

OUTPUT FROM CONTROLLER TO MOTOR WINDINGS

One revolution

Summary of Contents for G25MV Series

Page 1: ...equipped with an electronic vari able speed VSM fan motor The VSM motor maintains a specified air volume throughout the entire external static range Units may be installed in upflow downflow or horizo...

Page 2: ...er is furnished with kit 2 in x 3 in 51 mm x 76 mm flue adaptor furnished with 60 input furnaces for connection to furnace induced draft blower 2 in x 4 in 51 mm x102 mm flue adaptor furnished with 75...

Page 3: ...LIMITS FRONT LOUVERED PANEL DOOR INTERLOCK SWITCH BURNER CONTROL BOARD TRANSFORMER PRESSURE SWITCHES NOx TURBULATOR VSP2 BOARD FLUE THERMOSTAT VARIABLE SPEED BLOWER MOTOR PRIMARY LIMIT G25MV BLOWER D...

Page 4: ...erating If the combustion air prove switch closes the combustion air blower continues to operate for 30 seconds pre purge before allowing ignition Pre purge allows the heat exchanger to be cleared of...

Page 5: ...Switch Open Failed to Prove Combustion Blower Operation or Blocked Vent Repair or Replace as Necessary Four Flashes Open Limit Check Primary Limit Rollout Switches and Secondary Limits Find source of...

Page 6: ...range The unit uses the VSP2 1 variable speed control board located on the blower access door which controls the blower speed and provides diagnostic LEDs The control has both a non adjustable factor...

Page 7: ...Ref V ICM2 reference voltage PIN 11 Heat Tap Heating blower speed programming PIN 12 C 24 VAC common PIN 13 cfm Motor speed diagnostic signal Diagnostic LED Lights ON OFF DS3 indicates there is a dem...

Page 8: ...mony II zoning applications HEATING BLOWER jumper must be in position 2 The HEAT jumper is used to set the blower speed to obtain the required CFM as outlined in HEAT SPEED section of the tables on pa...

Page 9: ...indicate the blower is operating NOTE In Harmony II zoning ap plications HTG BLOWER jumper must be in position 2 HARMONY ZONED APPLICATIONS The blower speed is controlled by the PWM pulse width modula...

Page 10: ...This allows for precise control of motor speed and allows the motor to compensate for varying load conditions as sensed by the controller In this case the controller monitors the static workload on th...

Page 11: ...s down Then the motor will immediately attempt a restart The shutdown feature provides protection in case of a frozen bearing or blocked blower wheel The motor may attempt to start eight times If the...

Page 12: ...oke Coil L13 A choke coil is used on all G25MV units The choke is located on the blower housing and is used to block radio frequency interference Precautions If the G25MV or its electronically control...

Page 13: ...auto reset switches which actuate on a temperature rise The switches are factory set and cannot be adjusted The 1 S21 limit shown on the top opens at 140 F 5 F 60 0 C 2 8 C on a temperature rise and...

Page 14: ...mit located on top of combustion air blower collector box see figure 15 The limit is a N C SPST auto reset limit which opens at 200 F 5 F 93 3 C 2 8 C on a temperature rise and closes at 160 F 8 F 71...

Page 15: ...same type valve must be used 24VAC terminals and gas control knob are located on top of the valve All terminals on the gas valve are connected to wires from the electronic burner control 24V applied t...

Page 16: ...to atmospheric pres sure If the flue becomes obstructed during operation and either switch senses a loss of negative pressure pressure becomes more equal with atmospheric pressure the switch opens th...

Page 17: ...anual shut off valve before pressure testing to isolate furnace from gas supply FIGURE 22 MANUAL MAIN SHUT OFF VALVE GAS VALVE WILL NOT HOLD TEST PRESSURE IN EXCESS OF 0 5 PSIG 14 W C GAS VALVE CAP GA...

Page 18: ...ered panel and disconnect the sensor wire from the flame sensor 2 Place meter in series between flame sensor and sensor wire Connect the positive lead of meter to the sensor wire and the negative lead...

Page 19: ...the return duct as above For systems with non ducted returns leave the other end of the manometer open to the atmosphere 3 With only the blower motor running and the evaporator coil dry observe the ma...

Page 20: ...lly clean piping thor oughly after leak detection has been completed Can cause damage to piping resulting in gas leaks fire or explosion C Supply Air Blower Check and clean blower wheel Motors are pre...

Page 21: ...5 The combustion air blower B6 is energized by A3 If the gas valve is energized on high fire then B6 is energized on high speed if the gas valve is energized on low fire then B6 is energized on low s...

Page 22: ...ANGED THROUGHOUT SEQUENCE THERMOSTAT CALLS FOR COOLING SYSTEM FAN SWITCHES TO HEATING SPEED AFTER SELECTED DELAY ACCA ACCH TERMINALS REMAIN ENERGIZED SYSTEM FAN SWITCHES TO CONTINUOUS SPEED AND ENERGI...

Page 23: ...OCKOUT MAIN VALVE OFF COMBUSTION AND SYSTEM FANS ON RESET OR REPLACE ROLLOUT SWITCH BURNER CONTROL LED 4 flashes MAIN VALVE OFF COMBUSTION SYSTEM FANS ON SEQUENCE HOLDS UNTIL SWITCH CLOSES BURNER CONT...

Page 24: ...NO NO YES YES DOES UNIT OPERATE CHECK 1 UNIT POWER 2 INTERLOCK SWITCH 3 TRANSFORMER 4 LIMIT SWITCH END OF TEST REPLACE THE VSP2 1 HEATING MODE NO YES YES YES AFTER THE SELECTED TIME DOES BLOWER TURN...

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