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Page 10 

Plumbing

Field refrigerant piping consists of liquid and suction lines
exiting the condensing unit. You may bring piping into the
unit through either side. Remove the knockouts on the mul
lions and install the provided rubber grommets into the pip
ing holes. Remove the plugs from the liquid and suction
lines. Refer to table 1 for fieldfabricated refrigerant line
sizes for runs up to 50 linear feet (15 m).

Table 1

Refrigerant Line Sizes for Runs Up to 50 Linear Feet

Unit

Liquid Line

Suction Line

HS29−072

5/8 in.

(16 mm)

1−1/8 in.

(29 mm)

HS29−090

5/8 in.

(16 mm)

1−3/8 in.

(35 mm)

HS29−120

5/8 in.

(16 mm)

1−3/8 in.

(35 mm)

Refrigerant Line Brazing Procedure

1 − Cut the end of the refrigerant line square, keep it round,

protect it from nicks or dents, and debur it. (I.D. and
O.D.)

2 − Wrap a wet cloth around the liquid and suction valve

body when brazing to prevent possible heat damage to
the valve core and port.

3 − In the liquid line, install the filter drier (provided with the

unit) in an accessible area as close as possible to the
expansion device.

Refrigerant Line Limitations

You may install the unit in applications that have line set
lengths of up to 50 linear feet (15 m) with refrigerant line
sizes as outlined in table 1 (excluding equivalent length of
fittings). Size refrigerant lines from 50 to 100 linear feet (15
to 30 m) according to the the following section. Line lengths
greater than 100 feet (30 m) are not recommended.
Maximum suction lift must not exceed 70 linear feet (21 m)
and the maximum liquid head must not exceed 50 linear
feet (15 m).

When line lengths exceed 50 feet (15 m), install a liquid line
solenoid at the evaporator coil. In addition, use only expan
sion valves (RFC and captube expansion devices are not
acceptable).

NOTE − When refrigerant line solenoid valves are installed,
velocities should not exceed 300 fpm (1.5 m/s) in order to
avoid liquid line hammer.

Because additional refrigerant is necessary to fill the lines,
the likelihood of slugging is greatly increased if the lines are
over 50 feet (15 m). An incremental increase in liquid line
size results in a 40 to 50 percent increase in liquid refriger
ant to fill the line. Therefore, use the smallest liquid line size
possible.
All units are equipped with a low ambient (head pressure)
control to allow for cooling at an ambient condition of 0°F
(−18°C).

Pipe Sizing, Line Layout, and Design
[Line Set Lengths of 50 − 100 Linear Feet
(15 − 30 m)]

Create a a sketch of the system that shows the relative
locations of the condensing unit and the evaporator as well
as the length of the following:

 

each piping segment

 

elbows

 

tees

 

valves

Use this information to determine the equivalent length of
the piping run. Also, take note of any difference in the
elevation between the outdoor and indoor units. You must
consider vapor and liquid lift so that you can properly size
the pipe.

Liquid Line Function and Design

The liquid line must convey a full column of liquid from the
condenser to the metering device at the evaporator coil
without flashing. In order to ensure this, you must consider
the liquid line pressure drop and the pressure across the
expansion device and distributor.

Table 2

HCFC22 Saturation Temperatures

(Condensing Temperatures at Different Pressures)

Temp.

°F (°C)

Pressure

psig (kPa)

Temp.

°F (°C)

Pressure

psig (kPa)

Temp.

°F (°C)

Pressure

psig (kPa)

Temp.

°F (°C)

Pressure

psig (kPa)

Temp.

°F (°C)

Pressure

psig (kPa)

−40 (−41)

0.6 (4.13)

18 (−8)

41.1 (283)

36 (2)

63.3 (436)

75 (24)

133.4 (920)

120 (49)

262.5 (1810)

−30 (−34)

4.09 (28.1)

20 (−7)

43.3 (299)

38 (3)

66.1 (456)

80 (27)

145.0 (1000)

125 (52)

280.7 (1936)

−20 (−28)

10.2 (70.3)

22 (−6)

45.5 (314)

40 (4)

69.0 (476)

85 (29)

157.2 (1084)

130 (54)

299.7 (2066)

−10 (−23)

16.6 (114)

24 (−4)

47.9 (330)

45 (7)

76.6 (528)

90 (32)

170.0 (1172)

135 (57)

319.6 (1514)

0 (−18)

24.1 (166)

26 (−3)

50.3 (347)

50 (10)

84.7 (584)

95 (35)

183.6 (1287)

140 (60)

340.3 (2346)

10 (−12)

32.9 (227)

28 (−2)

52.7 (363)

55 (13)

93.3 (643)

100 (38)

197.9 (1364)

145 (63)

362.0 (2496)

12 (−11)

34.9 (241)

30 (−1)

55.2 (381)

60 (16)

102.4 (706)

105 (41)

212.9 (1468)

150 (66)

384.6 (2651)

14 (−10)

36.9 (254)

32 (0)

57.8 (399)

65 (18)

112.2 (774)

110 (43)

228.6 (1576)

155 (68)

406.3 (2801)

16 (−9)

39.0 (269)

34 (1)

60.5 (417)

70 (21)

122.5 (841)

115 (46)

245.2 (1691)

160 (71)

433.3 (2987)

Summary of Contents for HS29-072

Page 1: ...ting 7 Electrical 7 Plumbing 10 Service Valves 17 Leak Testing 18 Evacuation Dehydration 18 Start Up 19 Charging 20 System Operation 21 Maintenance 21 Start Up Performance Check List 22 Shipping Packi...

Page 2: ...et Air Inlet Air AA BB CC DD Center Of Gravity EE FF AA BB CC DD Center Of Gravity EE FF Compressor A 3 1 4 83 34 864 B Control Box Access Side View Lifting Holes For Rigging Forklift Slots Both Sides...

Page 3: ...l Outdoor Fans And Guards 2 Control Box Lifting Holes For Rigging Forklift SlotS Both Sides Discharge Air Inlet Air Electrical Inlets Either Side Liquid Line Either Side 1 7 16 37 6 5 8 168 4 3 8 111...

Page 4: ...lve low pressure switch S87 low ambient switch S11 fan guard compressor B1 liquid line service valve HS29 120 Unit Parts Arrangement Figure 2 condenser fan motor B4 B5 control box low ambient switch S...

Page 5: ...C1 minimum run timer DL33 outdoor fan relay K10 latching relay K167 ground lug HS29 120 Control Box Arrangement Figure 4 contactor K1 low ambient thermostat S41 capacitor C1 C2 latching relay K167 ou...

Page 6: ...ve grade to allow water to drain adequately Locate the top of the slab so that run off water from higher ground will not collect around the unit Roof Mounting Install the unit at a minimum of 4 inches...

Page 7: ...y and maximum overcurrent protection size WARNING Unit must be grounded in accordance with national and local codes Electric Shock Hazard Can cause injury or death Line Voltage Knockouts are provided...

Page 8: ...Page 8 Typical Unit Wiring Diagram HS29 072 090 Figure 8...

Page 9: ...Page 9 Typical Unit Wiring Diagram HS29 120 Figure 9...

Page 10: ...elihood of slugging is greatly increased if the lines are over 50 feet 15 m An incremental increase in liquid line size results in a 40 to 50 percent increase in liquid refriger ant to fill the line T...

Page 11: ...2 1 5 1 0 9 8 7 6 5 4 3 2 HCFC 22 Liquid Line Pressure Drop lbs 100 Feet NOTE Shaded area represents unacceptable velocity range Figure 10 12 5 40 30 20 15 40 30 20 15 EXAMPLE 10 TON UNIT 5 8 IN O D...

Page 12: ...e drop due to friction and the pressure drop due to vertical lift then add the two Pressure drop due to friction Pressure drop due to vertical lift Pressure drop in the liquid line You must consider t...

Page 13: ...00 fpm velocity for oil entrainment In order to ensure oil entrainment suction risers require a mini mum velocity of 1200 fpm 1500 fpm is preferred re gardless of the length of the riser Figure 14 ill...

Page 14: ...0 9 8 7 6 5 4 3 2 1 5 1 0 9 8 7 6 5 4 3 2 HCFC 22 Suction Line Pressure Drop lbs 100 Feet NOTE Shaded area denotes unacceptable velocity range Figure 14 40 30 20 15 40 30 20 15 EXAMPLE 10 TON UNIT 1 3...

Page 15: ...ss of 1 8 psig Use figure 14 to calculate the pressure drop in 25 feet of 1 3 8 inch line Multiply 2 100 by 25 feet to calculate friction loss of 0 5 psig This loss has already been included in the ca...

Page 16: ...ells Find Select tube sizes for horizontal runs and risers fig ure 14 Determine if double suction risers are necessary Size the double suction riser for proper system perfor mance Solution Size each s...

Page 17: ...psig The total pressure drop for the riser is equal to the average of the pressure drop in both risers 1 4 B riser drop 1 26 A riser drop 2 66 2 66 2 1 33 average pressure drop through A and B risers...

Page 18: ...Schrader valve core is present in this valve A cap is also provided to seal off the service port The valve is not re buildable so it must always be replaced if failure has oc curred Opening the Suctio...

Page 19: ...the manifold gauge set to the service valve ports as follows D low pressure gauge to suction line service valve D high pressure gauge to liquid line service valve 3 Purge the system of dry air helium...

Page 20: ...isted on the unit nameplate If it is not do not start the equipment until you have consulted the power company and the volt age condition has been corrected 5 To start the unit set the thermostat for...

Page 21: ...1 105_F 40_C 298 71 308 82 314 77 290 73 115_F 46_C 333 72 342 83 352 79 328 74 HS29 072 tested with CB30U 65 Pressure shown is with typical 5 ton indoor coil match up HS29 072 and HS29 090 tested wit...

Page 22: ...time control This control prevents the compressor from short cycling and ensures that the oil returns to the compressor properly When a cooling cycle begins the run time control keeps the compressor o...

Page 23: ...al ____________ Start Up Performance Check List HS29 072 090 120 Job Name Job Location Installer Unit Model No Nameplate Voltage Minimum Circuit Ampacity Maximum Overcurrent Protection Size Refrigeran...

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