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Page 16 

The second suction riser must enter the main suction line
from the top to avoid oil draining down the second riser dur
ing a partial load.

Figure 16

Evaporator

Condensing

Unit With

Hot Gas

Bypass

Horizontal Suction Line Is Sized

To Handle Total Load.

In The Vertical Portion Of The Line, 

A Smaller Line Is Sized To Handle

The Reduced Capacity.

Typical Double Suction Riser

Double Suction

Riser

The Remaining Line Is Sized To

Handle The Remaining Capacit

y

Figure 17 illustrates a typical double−suction riser
construction.

Figure 17

Double Suction Riser Constructio

n

Method A"

90

_

 Street Ell

Method

Method B"

UBEND

METHOD

A"

B"

Vapor Line

From Air Handler

(Slope to Compressor)

Reducing Tee

Ubend

Vapor Line

To Compressor

A"

B"

Vapor Line

From Air Handler

(Slope to Compressor)

Reducing

Tee

90° Street

Elbow

90° Street Elbow

Reducing Tee

Street Ell

Vapor Line

To Compressor

Figure 18

Evaporator

10 Ton

Condensing Unit

With Hot Gas

Bypass

15 FT.

40 FT.

2 FT.

Double Suction Riser Exampl

e

Double Suction

Riser

A

B

Example −− Double Suction Riser Sizing

Given:

 10ton condensing unit with hot gas bypass (run

around type). Matched evaporator is located below the
condensing unit. Piping will require 57 (linear) feet of pipe
(figure 18). Construction without double suction risers will
only require 2 ells.

Find:

 Select tube sizes for horizontal runs and risers (fig

ure 14). Determine if double suction risers are necessary.
Size the double suction riser for proper system perfor
mance.

Solution:

 Size each segment based on the tons of refrig

erant that will flow in the segment.

Full load capacity = 10 tons. Minimum load capacity is 35%
of 10 tons = 3.5 tons. The difference between full capacity
and partial load capacity is 6.5 tons.

From figure 14, select a pipe size for full load capacity. A
13/8 inch O.D. pipe with 3.3 psig drop per 100 feet and
2400 fpm velocity has been selected. Now, by using figure
14, find the velocity for the selected pipe size at part load
capacity. The part load velocity is approximately 850 fpm.
850 fpm is sufficient to return oil in horizontal runs but not in
vertical risers.

If you try to size this system by simply reducing the riser
size to 11/8 inch, you would find the velocity in the riser to
be excessive (3800 fpm) when the system is operating at
full capacity. As a result of these obstacles, this system will
require the construction of double suction risers. Construc
tion of double suction riser will require five ells and two tees
total for a system.

Size small riser
(Riser carrying smallest part of load)

The unit produces 3.5 tons capacity at minimum load. Se
lect from figure 14 a 7/8 inch O.D. line (smallest line with
acceptable velocity). When operating at 3.5 tons capacity,
this line will operate at 2500 fpm and will produce 6 psig
drop per 100 feet.

Summary of Contents for HS29-072

Page 1: ...ting 7 Electrical 7 Plumbing 10 Service Valves 17 Leak Testing 18 Evacuation Dehydration 18 Start Up 19 Charging 20 System Operation 21 Maintenance 21 Start Up Performance Check List 22 Shipping Packi...

Page 2: ...et Air Inlet Air AA BB CC DD Center Of Gravity EE FF AA BB CC DD Center Of Gravity EE FF Compressor A 3 1 4 83 34 864 B Control Box Access Side View Lifting Holes For Rigging Forklift Slots Both Sides...

Page 3: ...l Outdoor Fans And Guards 2 Control Box Lifting Holes For Rigging Forklift SlotS Both Sides Discharge Air Inlet Air Electrical Inlets Either Side Liquid Line Either Side 1 7 16 37 6 5 8 168 4 3 8 111...

Page 4: ...lve low pressure switch S87 low ambient switch S11 fan guard compressor B1 liquid line service valve HS29 120 Unit Parts Arrangement Figure 2 condenser fan motor B4 B5 control box low ambient switch S...

Page 5: ...C1 minimum run timer DL33 outdoor fan relay K10 latching relay K167 ground lug HS29 120 Control Box Arrangement Figure 4 contactor K1 low ambient thermostat S41 capacitor C1 C2 latching relay K167 ou...

Page 6: ...ve grade to allow water to drain adequately Locate the top of the slab so that run off water from higher ground will not collect around the unit Roof Mounting Install the unit at a minimum of 4 inches...

Page 7: ...y and maximum overcurrent protection size WARNING Unit must be grounded in accordance with national and local codes Electric Shock Hazard Can cause injury or death Line Voltage Knockouts are provided...

Page 8: ...Page 8 Typical Unit Wiring Diagram HS29 072 090 Figure 8...

Page 9: ...Page 9 Typical Unit Wiring Diagram HS29 120 Figure 9...

Page 10: ...elihood of slugging is greatly increased if the lines are over 50 feet 15 m An incremental increase in liquid line size results in a 40 to 50 percent increase in liquid refriger ant to fill the line T...

Page 11: ...2 1 5 1 0 9 8 7 6 5 4 3 2 HCFC 22 Liquid Line Pressure Drop lbs 100 Feet NOTE Shaded area represents unacceptable velocity range Figure 10 12 5 40 30 20 15 40 30 20 15 EXAMPLE 10 TON UNIT 5 8 IN O D...

Page 12: ...e drop due to friction and the pressure drop due to vertical lift then add the two Pressure drop due to friction Pressure drop due to vertical lift Pressure drop in the liquid line You must consider t...

Page 13: ...00 fpm velocity for oil entrainment In order to ensure oil entrainment suction risers require a mini mum velocity of 1200 fpm 1500 fpm is preferred re gardless of the length of the riser Figure 14 ill...

Page 14: ...0 9 8 7 6 5 4 3 2 1 5 1 0 9 8 7 6 5 4 3 2 HCFC 22 Suction Line Pressure Drop lbs 100 Feet NOTE Shaded area denotes unacceptable velocity range Figure 14 40 30 20 15 40 30 20 15 EXAMPLE 10 TON UNIT 1 3...

Page 15: ...ss of 1 8 psig Use figure 14 to calculate the pressure drop in 25 feet of 1 3 8 inch line Multiply 2 100 by 25 feet to calculate friction loss of 0 5 psig This loss has already been included in the ca...

Page 16: ...ells Find Select tube sizes for horizontal runs and risers fig ure 14 Determine if double suction risers are necessary Size the double suction riser for proper system perfor mance Solution Size each s...

Page 17: ...psig The total pressure drop for the riser is equal to the average of the pressure drop in both risers 1 4 B riser drop 1 26 A riser drop 2 66 2 66 2 1 33 average pressure drop through A and B risers...

Page 18: ...Schrader valve core is present in this valve A cap is also provided to seal off the service port The valve is not re buildable so it must always be replaced if failure has oc curred Opening the Suctio...

Page 19: ...the manifold gauge set to the service valve ports as follows D low pressure gauge to suction line service valve D high pressure gauge to liquid line service valve 3 Purge the system of dry air helium...

Page 20: ...isted on the unit nameplate If it is not do not start the equipment until you have consulted the power company and the volt age condition has been corrected 5 To start the unit set the thermostat for...

Page 21: ...1 105_F 40_C 298 71 308 82 314 77 290 73 115_F 46_C 333 72 342 83 352 79 328 74 HS29 072 tested with CB30U 65 Pressure shown is with typical 5 ton indoor coil match up HS29 072 and HS29 090 tested wit...

Page 22: ...time control This control prevents the compressor from short cycling and ensures that the oil returns to the compressor properly When a cooling cycle begins the run time control keeps the compressor o...

Page 23: ...al ____________ Start Up Performance Check List HS29 072 090 120 Job Name Job Location Installer Unit Model No Nameplate Voltage Minimum Circuit Ampacity Maximum Overcurrent Protection Size Refrigeran...

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