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Page 21 

Charging

Table 4

UNIT MODEL

NUMBER

MATCHED

INDOOR UNIT

HCFC22 FOR 25 FEET

(7.62 M) OF LINE

LIQUID LINE

DIAMETER

ADJUSTMENT PER

FOOT (.305 M) OF

LINE*

HS29 072

CB17/CBH17 95

12 lbs 8 oz (5 7 Kg)

1/2 in. (13 mm)

1.1 oz. (31 g)

HS29−072

CB17/CBH17−95

12 lbs. 8 oz. (5.7 Kg)

5/8 in. (16 mm)

1.8 oz. (51 g)

HS29 090

CB17/CBH17 95

17 5 lbs (7 9 Kg)

5/8 in. (16 mm)

1.8 oz. (51 g)

HS29−090

CB17/CBH17−95

17.5 lbs. (7.9 Kg)

3/4 in. (19 mm)

2.6 oz. (74 g)

HS29−120

CB17/CBH17−135

23 lbs (10 4 Kg)

5/8 in. (16 mm)

1.8 oz. (51 g)

HS29−120

CB17/CBH17−135

23 lbs. (10.4 Kg)

3/4 in. (19 mm)

2.6 oz. (74 g)

* If line length is greater than 25 feet (8 m), add this amount. If line length is less than 25 feet (8 m), subtract this amount.

NOTE − Refrigerant line sets should not be longer than 100 feet (30 m). Refrigerant line losses deduct from the net capacity
of the system. The additional refrigerant required for such systems may also upset the refrigerant to oil ratio.

Table 5

Normal Operating Pressures

Outdoor Coil

Entering Air

Temperature

HS29−072*
Discharge

+ 10 psig

HS29−072*

Suction
+ 5 psig

HS29−072**

Discharge

+ 10 psig

HS29−072**

Suction
+ 5 psig

HS29−090**

Discharge

+ 10 psig

HS29−090**

Suction
+ 5 psig

HS29−120***

Discharge

 + 10 psig

HS29−120***

Suction
+ 5 psig

65

_

F (18

_

C)

173

61

180

73

189

72

169

63

75

_

F (24

_

C)

199

63

207

75

217

73

197

67

85

_

F (29

_

C)

229

65

238

77

245

75

226

70

95

_

F (35

_

C)

261

67

271

79

278

76

256

71

105

_

F (40

_

C)

298

71

308

82

314

77

290

73

115

_

F (46

_

C)

333

72

342

83

352

79

328

74

     *HS29−072 tested with CB30U−65. Pressure shown is with typical 5ton indoor coil matchup.
   **HS29−072 and HS29−090 tested with CB17/CBH17−95V.

***HS29−120 tested with CB17/CBH17−135V.

Units are shipped with a holding charge of dry air and
helium which must be removed before the unit is evac
uated and charged with refrigerant.

 In new installations,

the best and most accurate method of charging is to weigh
the refrigerant into the unit as indicated in table 4. Add the
weight of the refrigerant or an approximate amount into the
unit. If weighing facilities are not available, or if the charge
needs to be checked, use the following method:

 1 − Attach the gauge manifolds and operate the unit in

cooling mode until the system stabilizes (approximate
ly five minutes).

 2 − Use a digital thermometer to accurately measure the

outdoor ambient temperature.

 3 − Apply the outdoor temperature to table 5 to determine 

normal operating pressures.

 4 − Compare the normal operating pressures in table 5 to

the pressures obtained from the gauges. Minor varia
tions in these pressures may be expected due to differ
ences in installations. Significant differences could
mean that the system is not properly charged or that a
problem exists with some component in the system.
Correct any system problems before proceeding.

 5 − Add or remove the charge in increments and allow the

system to stabilize each time you add or remove the
refrigerant.

 6 − Use the approach method to confirm readings.

Summary of Contents for HS29-072

Page 1: ...ting 7 Electrical 7 Plumbing 10 Service Valves 17 Leak Testing 18 Evacuation Dehydration 18 Start Up 19 Charging 20 System Operation 21 Maintenance 21 Start Up Performance Check List 22 Shipping Packi...

Page 2: ...et Air Inlet Air AA BB CC DD Center Of Gravity EE FF AA BB CC DD Center Of Gravity EE FF Compressor A 3 1 4 83 34 864 B Control Box Access Side View Lifting Holes For Rigging Forklift Slots Both Sides...

Page 3: ...l Outdoor Fans And Guards 2 Control Box Lifting Holes For Rigging Forklift SlotS Both Sides Discharge Air Inlet Air Electrical Inlets Either Side Liquid Line Either Side 1 7 16 37 6 5 8 168 4 3 8 111...

Page 4: ...lve low pressure switch S87 low ambient switch S11 fan guard compressor B1 liquid line service valve HS29 120 Unit Parts Arrangement Figure 2 condenser fan motor B4 B5 control box low ambient switch S...

Page 5: ...C1 minimum run timer DL33 outdoor fan relay K10 latching relay K167 ground lug HS29 120 Control Box Arrangement Figure 4 contactor K1 low ambient thermostat S41 capacitor C1 C2 latching relay K167 ou...

Page 6: ...ve grade to allow water to drain adequately Locate the top of the slab so that run off water from higher ground will not collect around the unit Roof Mounting Install the unit at a minimum of 4 inches...

Page 7: ...y and maximum overcurrent protection size WARNING Unit must be grounded in accordance with national and local codes Electric Shock Hazard Can cause injury or death Line Voltage Knockouts are provided...

Page 8: ...Page 8 Typical Unit Wiring Diagram HS29 072 090 Figure 8...

Page 9: ...Page 9 Typical Unit Wiring Diagram HS29 120 Figure 9...

Page 10: ...elihood of slugging is greatly increased if the lines are over 50 feet 15 m An incremental increase in liquid line size results in a 40 to 50 percent increase in liquid refriger ant to fill the line T...

Page 11: ...2 1 5 1 0 9 8 7 6 5 4 3 2 HCFC 22 Liquid Line Pressure Drop lbs 100 Feet NOTE Shaded area represents unacceptable velocity range Figure 10 12 5 40 30 20 15 40 30 20 15 EXAMPLE 10 TON UNIT 5 8 IN O D...

Page 12: ...e drop due to friction and the pressure drop due to vertical lift then add the two Pressure drop due to friction Pressure drop due to vertical lift Pressure drop in the liquid line You must consider t...

Page 13: ...00 fpm velocity for oil entrainment In order to ensure oil entrainment suction risers require a mini mum velocity of 1200 fpm 1500 fpm is preferred re gardless of the length of the riser Figure 14 ill...

Page 14: ...0 9 8 7 6 5 4 3 2 1 5 1 0 9 8 7 6 5 4 3 2 HCFC 22 Suction Line Pressure Drop lbs 100 Feet NOTE Shaded area denotes unacceptable velocity range Figure 14 40 30 20 15 40 30 20 15 EXAMPLE 10 TON UNIT 1 3...

Page 15: ...ss of 1 8 psig Use figure 14 to calculate the pressure drop in 25 feet of 1 3 8 inch line Multiply 2 100 by 25 feet to calculate friction loss of 0 5 psig This loss has already been included in the ca...

Page 16: ...ells Find Select tube sizes for horizontal runs and risers fig ure 14 Determine if double suction risers are necessary Size the double suction riser for proper system perfor mance Solution Size each s...

Page 17: ...psig The total pressure drop for the riser is equal to the average of the pressure drop in both risers 1 4 B riser drop 1 26 A riser drop 2 66 2 66 2 1 33 average pressure drop through A and B risers...

Page 18: ...Schrader valve core is present in this valve A cap is also provided to seal off the service port The valve is not re buildable so it must always be replaced if failure has oc curred Opening the Suctio...

Page 19: ...the manifold gauge set to the service valve ports as follows D low pressure gauge to suction line service valve D high pressure gauge to liquid line service valve 3 Purge the system of dry air helium...

Page 20: ...isted on the unit nameplate If it is not do not start the equipment until you have consulted the power company and the volt age condition has been corrected 5 To start the unit set the thermostat for...

Page 21: ...1 105_F 40_C 298 71 308 82 314 77 290 73 115_F 46_C 333 72 342 83 352 79 328 74 HS29 072 tested with CB30U 65 Pressure shown is with typical 5 ton indoor coil match up HS29 072 and HS29 090 tested wit...

Page 22: ...time control This control prevents the compressor from short cycling and ensures that the oil returns to the compressor properly When a cooling cycle begins the run time control keeps the compressor o...

Page 23: ...al ____________ Start Up Performance Check List HS29 072 090 120 Job Name Job Location Installer Unit Model No Nameplate Voltage Minimum Circuit Ampacity Maximum Overcurrent Protection Size Refrigeran...

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