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Start-Up & Operation Information

WARNING

If you do not follow these instructions exactly, a fire
or explosion may result causing property damage,
personal injury or death.

BEFORE PLACING THE UNIT INTO OPERATION,

 smell

all around the appliance area for gas. Be sure to smell next
to the floor because some gas is heavier than air and will
settle on the floor.

The gas valve on the ML180UH will be equipped with a gas
control switch. Use only your hand to move the switch. Nev­
er use tools. If the switch will not move by hand, do not try to
repair it. Call a licensed professional service technician (or
equivalent). Force or attempted repair may result in a fire or
explosion.

Placing the ML180UH furnace into operation:

ML180UH units are equipped with an ignition system. Do
not attempt to manually light burners on this furnace. Each
time the thermostat calls for heat, the burners will automati­
cally light. The ignitor does not get hot when there is no call
for heat on units with this ignition system.

Operating the Gas Valve (Figure 2)

 1 -

STOP

! Read the safety information at the beginning of

this section.

 2 - Set the thermostat to the lowest setting.

 3 - Turn off all electrical power to the unit.

 4 - This furnace is equipped with an ignition device which

automatically lights the burners. Do 

not

 try to light the

burners by hand.

 5 - Remove the upper access panel.

 6 - Move switch on gas valve to 

OFF

. See figure 2.

 7 - Wait five minutes to clear out any gas. If you then smell

gas, 

STOP

! Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's instruc­
tions. If you do not smell gas go to next step.

 8 - Move switch on gas valve to 

ON

. See figure 2.

FIGURE 2

GAS VALVE SHOWN IN ON POSITION

MANIFOLD

PRESSURE

OUTLET

PORT

INLET

PRESSURE

PORT

MANIFOLD

PRESSURE

ADJUSTMENT

SCREW

 9 - Replace the upper access panel.

10 - Turn on all electrical power to to the unit.

11 - Set the thermostat to desired setting.

NOTE - When unit is initially started, steps 1 through 11
may need to be repeated to purge air from gas line.

12 - If the appliance will not operate, follow the section

“Turning Off Gas to the Unit” and call your licensed pro­
fessional service technician (or equivalent).

Turning Off Gas to the Unit

WARNING

If overheating occurs or if gas supply fails to shut off,
shut off the manual gas valve to the furnace before
shutting off electrical supply.

 1 - Set the thermostat to the lowest setting.

 2 - Turn off all electrical power to the unit if service is to be

performed.

 3 - Remove the upper access panel.

 4 - Move switch on gas valve 

OFF

.

 5 - Replace the upper access panel.

WARNING

Do not set thermostat below 60°F (16°C) in heating
mode. Setting thermostat below 60°F (16°C) reduces
the number of heating cycles. Damage to the unit
may occur that is not covered by the warranty.

Filters

All ML180UH filters are installed external to the unit. Filters
should be inspected monthly. Clean or replace the filters
when necessary to ensure proper furnace operation. Re­
placement filters must be rated for high velocity airflow.
Table 1 lists recommended filter sizes.
A filter must be in place when the unit is operating.

   TABLE 1

Furnace

Cabinet Width

Filter Size

Side Return

Bottom Return

 14-1/2”

16 X 25 X 1 (1)

14 X 25 X 1 (1)

17-1/2”

16 X 25 X 1 (1)

16 X 25 X 1 (1)

21”

16 X 25 X 1 (1)

20 X 25 X 1 (1)

24-1/2”

16 X 25 X 1 (2)

24 X 25 X 1 (1)

Maintenance

A licensed professional service technician (or equivalent)

should inspect the complete system each season (heating
and cooling). The following maintenance procedures
should only be conducted by a licensed professional ser­
vice technician (or equivalent). 

Do not attempt to service

the unit in any way.

Summary of Contents for ML180UH SERIES

Page 1: ...use any phone in your building D Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions D If you cannot reach your gas supplier call the fire department D Le...

Page 2: ...the equipment user Notice to Homeowner This furnace is equipped with safety devices that protect you and your property If one or more of these devices is activated furnace operation will stop If your...

Page 3: ...into the living space resulting in personal injury or death Your furnace is a gas appliance It is critical that the gas supplied to the unit be completely burned to avoid the pro duction of carbon mo...

Page 4: ...LD PRESSURE OUTLET PORT INLET PRESSURE PORT MANIFOLD PRESSURE ADJUSTMENT SCREW 9 Replace the upper access panel 10 Turn on all electrical power to to the unit 11 Set the thermostat to desired setting...

Page 5: ...rt Inspect the condensate drain and trap for leaks and cracks The drain and trap must also be cleaned and the trap must be filled with water During a seasonal check the service technician will con duc...

Page 6: ...ing Planned Service Pay attention to your furnace Situations can arise be tween annual furnace inspections that may result in unsafe operation For instance items innocently stored next to the furnace...

Page 7: ...ase see Service and Application Note H 04 9 2 Verify that system total static pressure and airflow set tings are within specific operating parameters 3 Clock gas meter to ensure that the unit is opera...

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