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11 -  Inspect the furnace return air duct connection to 

ensure the duct is sealed to the furnace. Check for 

air leaks on supply and return ducts and seal where 

necessary.

12 -  Check the condition of the furnace cabinet insulation 

and repair if necessary.

13 -  Perform a complete combustion analysis during the 

furnace inspection to ensure proper combustion 

and operation. Consult Service Literature for proper 

combustion values.

14 -  

Verify operation of CO detectors and replace 

batteries as required.

Perform a general system test. Turn on the furnace to 

check operating functions such as the start-up and shut-

off operation.

1 -   Check the operation of the ignition system, inspect 

and clean flame sensor. Check microamps before 

and after. Check controls and safety devices (gas 

valve,  flame  sensor,  temperature  limits).  Consult 

Service Manual for proper operating range. Thermal 

Limits should be checked by restricting airflow and 

not disconnecting the indoor blower. For additional 

details, please see Service and Application Note 

H049.

2 - 

 Verify that system total static pressure and airflow 

settings are within specific operating parameters.

3 -   Clock gas meter to ensure that the unit is operating 

at  the  specified  firing  rate  for  each  stage  of 

operation. Check the supply pressure and the 

manifold pressure on both low fire and high fire. If 

manifold pressure adjustment is necessary, consult 

the  Service  Literature  for  unit  specific  information 

on adjusting gas pressure. Not all gas valves are 

adjustable. Verify correct temperature rise.

Repair Parts List

The following repair parts are available through Lennox 

dealers. When ordering parts, include the complete fur-

nace model number listed on the CSA International name-

plate -- Example: ML196UH045XE36B. All service must 

be done by a licensed professional installer (or equiva-

lent), a service agency, or the gas supplier.

Cabinet Parts

Upper access panel
Blower access panel
Top Cap

Control Panel Part

s

Transformer
Integrated control
Door interlock switch

Blower Parts

Blower wheel
Motor
Motor mounting frame
Motor capacitor

Blower housing cutoff plate

Heating Parts

Flame Sensor
Heat exchanger assembly
Gas manifold
Combustion air inducer
Gas valve
Main burner cluster

Main burner orifices

Pressure switch
Ignitor
Primary limit control
Flame rollout switches

Summary of Contents for ML196UH

Page 1: ...tly could result in serious injury death or property damage Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Installation and service m...

Page 2: ...extended period of time equipment op eration must be checked periodically If this is not possible the water supply to the house should be shut off and the pipes should be drained This will prevent pro...

Page 3: ...on products into the building Check that furnace vent and air intake terminal s are not obstructed in any way during all seasons Safety Instructions 1 Keep the furnace area clear and free of combustib...

Page 4: ...ng property damage personal injury or death BEFORE PLACING THE UNIT INTO OPERATION smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air a...

Page 5: ...licensed professional service technician or equivalent must annually inspect this furnace and its vent system Annually before heating season inspect furnace venting system vent cap heat exchanger and...

Page 6: ...Planned Service Annual Furnace Maintenance At the beginning of each heating season and to comply with the Lennox Limited Warranty your system should be checked as follows by a licensed professional se...

Page 7: ...tal static pressure and airflow settings are within specific operating parameters 3 Clock gas meter to ensure that the unit is operating at the specified firing rate for each stage of operation Check...

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