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Page 10

Locate the barometric draft control within 18 inches of the
furnace flue outlet. See figure 13 for barometric draft con-
trol location.

Horizontal Venting

BAROMETRIC
CONTROL*

HORIZONTAL
VENTING CONTROL

Figure 13

*Barometric control must be
installed in the horizontal
venting system and located
within 18" of flue outlet of
furnace.

Flue Connections

IMPORTANT

When flue pipe is installed at less than minimum
clearance listed in table 2, radiation shields must be
installed. See figure 14.

Use 24 gauge or heavier galvanized smoke pipe and fit-
tings to connect the furnace to the vent. Connect flue pipe
to chimney using the least number of elbows and angles
possible. Flue pipe or vent connector must be inserted into
but not beyond the outside wall of the chimney flue. No re-
duction in diameter of flue pipe is acceptable. It is best to
have flue pipe as short and direct as possible. Where two
or more appliances vent into a common flue, the area of
the common flue should be at least equal to the area of the
largest flue or vent connector, plus 50% of the area of any
additional flues or vent connectors. Install a barometric
draft control (provided) and flue pipe according to instruc-
tions packed with control.

Inspect flue pipe annually. Clean soot or ash from flue pipe,
if necessary. If pipe is rusted, replace.

Install draft control at least 12 inches beyond the furnace. If
there is no space to install the draft control in the flue pipe it
may be installed in the vent above the flue pipe. Follow the
instructions packed with the draft control.

Alternate Side Flue Connections

The vent pipe may exit the top or sides of the cabinet. A
hole is provided in the top cap for top exit. For side exit, lo-
cate the center hole punched in the side of the cabinet. See
unit dimensions on page 2. Using it as the center point,
cut a 6 inch (152 mm) round hole in the cabinet’s side.
Install the barometric draft control within 18 inches of the
furnace flue outlet.

 Attach the provided finishing plate to cover rough edges.

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1" (25 mm) min

Figure 14

COMBUSTIBLE

MATERIAL

Radiation Shield Installation

O23V UNIT (TOP)

O23V UNIT (FRONT)

RADIATION

SHIELDS

FLUE

PIPE

UNIT

CABINET

NOTE 1−Radiation shields must be constructed of 24 gauge sheet
metal

 minimum

.

NOTE 2−Radiation shields required when A is less than 9" (229 mm).

NOTE 3−Radiation shields should extend from the top of the unit to
the top of the flue pipe.

NON−

COMBUSTIBLE 

SPACERS

RADIATION SHIELDS 

(SEE NOTE 1)

7" (178

mm) min

12" (305 mm) min

A

A

B

SEE

NOTE

3

SEE

NOTE 2

Supply & Return Air Plenums

Secure return air plenum to unit using sheet metal screws.

NOTE − The following are suggested procedures that
should be followed when installing the supply air plenum.

1. Use sealing strips of fiberglass.
2. In all cases, the plenum should be secured to furnace

or evaporator cabinet with sheet metal screws.

3. Install supply and return air ducts as desired.

Oil Supply Line Sizing

Ensure that the restrictions of the piping system, plus any
lift involved, do not exceed the capability of the oil pump.
Use the following guidelines when determining whether to
use a single−or two−stage oil pump.

One−Pipe System

When using a one−pipe system (see figure 15), even with
the oil tank that is above the burner and a vacuum of 6"
(152 mm) Hg or less, a single−stage fuel pump with a sup-
ply line and no return line should be adequate.
Manual bleeding of the fuel pump is required on initial start
up. Failure to bleed air from the oil pump could result in an
air lock/oil starvation condition.

NOTE − As an extra precaution, cycle heating on and off
ten times after bleeding air from the oil pump. This will elim-
inate air in the gun assembly.

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Summary of Contents for O23V Series

Page 1: ...sedes 10 2005 Table of Contents General 1 Shipping Packing List 1 O23V Unit Dimensions 2 O23V Unit Parts Arrangement 3 O23V Oil Burner Parts Arrangement 3 Requirements 4 Locate Level the Unit 4 Unit A...

Page 2: ...OW TOP VIEW RETURN AIR SIDE VIEW E RETURN AIR FRONT VIEW Figure 1 O23V Unit Dimensions Inches mm O23V Model A B C D E Q2 3 70 90 Q3 4 105 120 19 1 2 495 30 5 8 778 18 457 19 5 8 498 16 406 Q5 140 154...

Page 3: ...0 8 Figure 3 AIR TUBE SCREWS ELECTRONIC IGNITION TRANSFORMER FLANGE GASKET RETAIN ING CLIP IGNITOR PRIMARY CONTROL REAR ACCESS DOOR GASKET MAIN HOUSING ASSY AIR ADJUST DIAL 4X4 BOX BLOWER WHEEL INLET...

Page 4: ...i mum free area one half square inch per 1 000 Btu per hour input This combustion air should be brought into the area containing the furnace below the level of the furnace burner Table 2 O23V Installa...

Page 5: ...rner assembly from the vestibule By loosen ing the nuts and by turning the whole burner assembly counterclockwise figure 4 the entire burner assembly will come out of the furnace There is adequate wir...

Page 6: ...n outside or through any unconditioned space 6 Chimney should extend 3 feet 0 9 m above highest point where the vent passes through the roof and 2 feet 0 6 m higher than any portion of a building with...

Page 7: ...OR DEATH A living space which provides insufficient combustion air to the furnace can result in headaches nausea dizziness or asphyxiation CAUTION Insufficient combustion air to the furnace can cause...

Page 8: ...space shall be provided with two perma nent openings One opening shall be within 12 305 mm of the top of the enclosure and one within 12 305 mm of the bottom These openings must communicate directly o...

Page 9: ...from Common Venting System In the event that an existing furnace is removed from a venting system commonly run with separate appliances the venting system is likely to be too large to properly vent t...

Page 10: ...of the cabinet See unit dimensions on page 2 Using it as the center point cut a 6 inch 152 mm round hole in the cabinet s side Install the barometric draft control within 18 inches of the furnace flue...

Page 11: ...bing or steel pipe for oil supply pipe Install oil supply pipe under floor or near walls to protect it from damage Avoid running pipes along joists or reverberating surfaces Always use flare fittings...

Page 12: ...de the building between the tank shut off valve and the burn er Locate filter close to burner for easy maintenance Table 5 lists the filters for the O23V furnace Table 5 Installation Clearances inches...

Page 13: ...ted The Test jumper is used to operate the motor in the test mode See figure 17 Factory settings for the blower speed jumpers are given in the wiring diagram in figure 18 Figure 17 shows the blower co...

Page 14: ...age cooling closes the R to Y1 circuit on the A54 blower control board The blower motor runs at 57 CFM for the first 7 1 2 minutes of the 1st stage cooling demand After 7 1 2 minutes the blower motor...

Page 15: ...output to an electronic air cleaner The EAC terminal is energized when there is a call for heat cool or continuous blower See figure 18 Table 6 Blower Performance 0 through 0 80 in w g 0 through 200 P...

Page 16: ...Page 16 Figure 18 O23V Wiring Diagram P535277W Downloaded from ManualsNet com search engine...

Page 17: ...s above the range shown in the table check for high static pres sure Table 7 O23V Unit Nozzle Size Spray Angle Pattern Pump PSIG Input Rating BTU Hr Output Rating BTU Hr Head Temp Rise F 70 50GPH 80 A...

Page 18: ...ive Cleaning the Heat Exchanger 1 Remove the vent pipe from the furnace 2 Remove the locking screws and the caps from the clean out tubes Remove flue access elbow 3 Using a long spiral wire brush swee...

Page 19: ...rt Source Procedure Causes Correction Thermostat Check thermostat settings Thermostat in OFF or COOL Switch to HEAT Thermostat is set too low Turn thermostat to higher temperature Safety Overloads Che...

Page 20: ...flame is established Source Procedure Causes Correction Oil Supply Check tank gauge or use dip stick No oil in tank Fill tank Coat dip stick with litmus paste and insert into bottom of tank Water in o...

Page 21: ...ause of overloading Faulty motor Replace motor Troubleshooting Burner starts and fires but lock out on safety Source Procedure Causes Correction Poor Fire After burner fires immediately jumper across...

Page 22: ...ocedure Causes Correction Poor Fire After burner fires immediately jumper across flame detector terminals at the primary control SIf burner continues to run does not lock out of safety fault may be po...

Page 23: ...n air Air leaks into heat exchanger around inspection door etc Correct cause of air leak Excessive draft Adjust barometric draft control for correct draft Incorrect burner head adjustment Correct burn...

Page 24: ...nk Lift D Filter Type Inspect Change E Pressure Test F All fittings checked for tightness Thermostat A Type Heating Cooling B Anticipator Set C Wires New Old Air Filter A Filter Type Permanent Disposa...

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