background image

Page 16

Start−Up & Adjustment

Before starting unit, make sure the oil tank is adequately
filled with clean No. 1 or No. 2 furnace oil.

NOTE − Water, rust or other contaminants in oil supply sys-
tem will cause malfunction and failure of the internal parts
of the fuel unit.

CAUTION

Never burn garbage or paper in the heating system.
Never leave papers near or around the unit.

CAUTION

Blower access door must be in place before start-up.

 1− Set thermostat for heating demand and turn on electri-

cal supply to unit.

 2− Check initial air adjustment. All units are equipped with

an air adjustment dial on the right side of the burner.
See burner parts arrangement illustration.

 3− Turn unit on. Place a can or container under the bleed

port located on the fuel pump. Loosen nut on bleed
port to release air and oil mixture from fuel line. Allow
mixture to escape until a steady stream of oil is emitted
from the port. Drain at least 1/2 pint of oil from the
pump. Retighten nut on bleed port.

NOTE − A two−line fuel system will normally bleed itself
by forcing air back to the tank through the return line.
This type of bleeding procedure is not necessary.

 4− If burner fails to start, push reset button on primary

safety control and the burner motor reset button once.
See part arrangement illustration.

CAUTION

Do not push the reset button on the primary control
more than one time.

 5− If burner fails to light again, refer to the troubleshooting

section in this manual.

A − Fuel Pump Pressure Adjustment

Measure fuel pump pressure with unit off. Attach pressure
gauge to pump outlet. Turn unit on and check pressure and
compare to table 3. Adjust if necessary.

B − Temperature Rise Adjustment

To measure temperature rise, place plenum thermometers
in warm air and return air plenums. Locate thermometer in
warm air plenum where thermometer will not see" the heat
exchanger to prevent it from picking up radiant heat. Set
thermostat to its highest setting to start unit. After plenum
thermometers have reached their highest and steadiest

readings, subtract the readings. The difference in tempera-
tures in the supply and return air plenums should approxi-
mate the temperatures listed in table 5 and the appliance
rating plate. If not, adjust the blower motor pulley to adjust
the blower speed.

Table 5

OF23

Unit

nozzle size,

spray, angle, &

pattern

input

rating

BTU/HR

output

rating

BTU/HR

head

temp

rise F°

−105

.65GPH- .80° B

105,000

85,000

FB3

60

−105R

.65GPH- .80° B

105,000

85,000

FB3

65

−120

*.75GPH-.80° B

119,000

97,000

FB3

70

−120R

*.75GPH−.80° B

119,000

97,000

FB3

70

−140

.85GPH- .80° B

140,000

113,000

FB6

60

−140R

.85GPH− .80° B

140,000

113,000

FB6

65

−154

*1.00GPH- .80° B

154,000

125,000

FB6

60

−154R

*1.00GPH- .80° B

154,000

125,000

FB6

70

−175

1.10GPH- .80° B

175,000

142,000

FB6

70

−210R

1.25GPH- .80° B

210,000

166,000

FB6

70

*Nozzle must be field provided for field conversion to higher

heating input.

Oil burner pump pressure is 140 psi for each unit.

C − Limit Control

Limit Control  Do not adjust from factory setting.

D − Fan Control

The fan on time of 30 seconds is not adjustable. Fan off
time (time that the blower operates after the heat demand
has been satisfied) can be adjusted by moving the delay
switches on the fan control board. Fan off time will affect
comfort and is adjustable to satisfy individual applications.
See figure 19. Set the heat fan off delay switches to either
60, 90, 120, or 150 seconds. The factory setting is 90 sec-
onds.

Figure 19

150 sec

Delay Off Switch Settings

120 sec

90 sec

60 sec

E − Burner Adjustment

The following instructions are essential to the proper op-
eration of OF23 series oil furnaces. To prevent sooting,
these instructions must be followed in sequence:

1 − Draft

This test should be taken at the breach between the outlet
of the vent connector and the barometric draft control. Gen-
erally a 1/4" hole will need to be drilled for the draft gauge to
be inserted into the vent connector.

Summary of Contents for OF23Q3/4-105

Page 1: ...OF23 Oil AFII Burner Parts Arrangement 4 Requirements 4 Locate Level Unit 4 Unit Adjustments 5 Venting 6 Flue Connect ions 11 Supply Return Air Plenums 11 Oil Supply Lines Sizing 11 Connect Oil Supply...

Page 2: ...1 2 1334 27 686 18 x 21 457 x 533 18 x 16 457 x 406 OF23Q5 140 154 22 1 2 572 37 940 52 1 2 1334 27 686 21 x 21 533 x 533 21 x 16 533 x 406 OF23Q5 140 154R 22 1 2 572 37 940 52 1 2 1334 27 686 21 x 2...

Page 3: ...EAD HEAD INSULATOR CLIP RETAINING 1 4 HEX HEAD SCREW FB HEADS ASSY FOR AIR TUBE ASSY ELECTRODE HEAD NOZZLE LINE PEDESTAL ADAPTER NOZZLE AIR SCOOP INLET WHEEL BLOWER FLANGE GASKET MOTOR 4X4 BOX IGNITOR...

Page 4: ...re inch per 1 000 Btu per hour input This combustion air should be brought into the area containing the furnace below the level of the furnace burner IMPORTANT An opening to the outside for combustion...

Page 5: ...ct adjustment procedures Nozzle Adjustment Proper adjustment of the nozzle assembly is critical because alignment may have changed during shipping Before the fur nace and oil lines are installed the n...

Page 6: ...ed accord ing to the requirements of the National Fire Protection Asso ciation The smallest dimensions of the chimney should be at least equal to the diameter of the furnace vent connector Make sure t...

Page 7: ...pipe shall not be connected to a chimney vent serving a solid fuel appliance or any mechanical draft system 14 All unused chimney openings should be closed 15 All vent pipe run through unconditioned...

Page 8: ...Space An unconfined space is an area such as a basement or large equipment room with a volume greater than 50 cubic feet 1 4 cubic meters per 1 000 Btu 293 W per hour of the combined input rating of...

Page 9: ...Vent Figure 11 NOTE Each air duct opening shall have a free area of at least one square inch 6 4 square centimeters per 2 000 Btu 586 W per hour of the total input rating of all equipment in the enclo...

Page 10: ...common venting system Turn on any exhaust fans such as range hoods and bathroom ex hausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace damp ers 4 Followin...

Page 11: ...pace to install the draft control in the flue pipe it may be installed in the vent above the flue pipe Follow the instructions packed with the draft control Alternate Side Flue Connections The vent pi...

Page 12: ...or near walls to protect it from damage Avoid running pipes along joists or reverberating surfaces Always use flare fittings All fittings must be accessible Do not use compression fittings IMPORTANT...

Page 13: ...asy maintenance Table 4 lists the filters for the OF23 furnace Consult the burner manufacturer s instructions that are in cluded with the unit for further details concerning oil supply pipe connection...

Page 14: ...Page 14 Figure 16 Fan Control Board thermostat terminal strip Figure 17 Typical OF23 Wiring Diagram...

Page 15: ...Page 15 Figure 18 Typical OF23 Wiring Diagram...

Page 16: ...eat exchanger to prevent it from picking up radiant heat Set thermostat to its highest setting to start unit After plenum thermometers have reached their highest and steadiest readings subtract the re...

Page 17: ...should still be 0 02 less than the draft pres sure reading taken at the breach You may need to increase the stack draft by adjusting the barometric draft control 7 Stack Temperature Take a stack tempe...

Page 18: ...ergized Circulating fan is energized at the cool speed Cooling compressor turns on immediately Thermostat ends call for cool G and Y terminals are de energized Circulating fan and cooling compressor t...

Page 19: ...y control If the burner starts fault is in the Flame detector exposed to light Seal off false source of light the burner starts fault is in the detector circuit short circuit in the flame detec tor Re...

Page 20: ...le for plugged Nozzle strainer plugged Replace nozzle with the same size spray angle and spray type spect t e o e o p ugged orifice or carbon build up around orifice Poor or off center spray type Foul...

Page 21: ...inues to run d t l k Too much air lean short fire Reduce combustion air check combustion Poor Fire does not lock out of safety fault may be Too little air long dirty fire Increase combustion air check...

Page 22: ...operly rotating wheel Restrictions in return or supply air system Correct cause of restriction Adjustable limit control set too low Reset limit to maximum stop setting Power If voltage fluctuates faul...

Page 23: ...ack tem reading more than a trace Incorrect burner head adjust ment Correct burner setting CO2 stack tem perature and smoke Too little combustion air Increase combustion air smoke Too little blower ai...

Reviews: