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RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

IMPORTANT

The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs AND HFCs) as of July 1,
1992. Approved methods of recovery, recycling or
reclaiming must be followed. Fines and/or incarceration
may be levied for noncompliance.

WARNING

This product and/or the indoor unit it is matched with may
contain fiberglass wool.

Disturbing the insulation during installation,
maintenance, or repair will expose you to fiberglass wool
dust. Breathing this may cause lung cancer. (Fiberglass
wool is known to the State of California to cause cancer.)

Fiberglass wool may also cause respiratory, skin, and
eye irritation.

To reduce exposure to this substance or for further
information, consult material safety data sheets.

WARNING

Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or
damage to property.

Installation and service must be performed by a licensed
professional installer (or equivalent) or a service agency.

INSTALLATION
INSTRUCTIONS

T-CLASS

t

 

TPA Series

7.5 AND 10 TON

HEAT PUMPS
7.5 TO 10 TONS

506148-01 
12/2015
Supersedes 10/2011

Table of Contents

Shipping and Packing List

1

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Outdoor Unit

1

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Unit Dimensions, Corner Weights and Center of
Gravities

2

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Unit Plumbing Parts Arrangement

3

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Unit Control Box Components Arrangement

4

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Model Number Identification

4

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Rigging the Unit for Lifting

4

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Installation Clearances

5

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Line Set

5

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Refrigerant Charge and Check

8

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System Operation

11

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Defrost System

11

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Defrost Control Board

11

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Maintenance

12

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Start-up and Performance Checklist

13

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Shipping and Packing List

Check the unit for shipping damage and listed times below
are intact. If damaged, or if parts are missing, immediately
contact the last shipping carrier.

1 — Assembled outdoor unit

1 — Installation instruction

Outdoor Unit

TPA series heat pumps, which will also be referred to in this
instruction as the outdoor unit, uses HFC-410A
refrigerant. This outdoor unit must be installed with a
matching indoor unit and line set as outlined in the 

TP

Engineering Handbook

.

This outdoor unit is designed for use in thermal expansion
valve (TXV) systems only.

Litho U.S.A.

Summary of Contents for T-Class TPA090S4S

Page 1: ...aller or equivalent or a service agency INSTALLATION INSTRUCTIONS T CLASSt TPA Series 7 5 AND 10 TON HEAT PUMPS 7 5 TO 10 TONS 506148 01 12 2015 Supersedes 10 2011 Table of Contents Shipping and Packing List 1 Outdoor Unit 1 Unit Dimensions Corner Weights and Center of Gravities 2 Unit Plumbing Parts Arrangement 3 Unit Control Box Components Arrangement 4 Model Number Identification 4 Rigging the ...

Page 2: ...NG HOLES For Rigging FRONT VIEW TOP VIEW FORKLIFT SLOTS Both Sides SIDE VIEW 1108 48 3 4 1238 3 1 2 89 1149 FF EE INLET AIR INLETAIR B B AA CC DD CENTER OF GRAVITY ELECTRICAL INLETS Above Refrigerant Lines OUTDOOR FAN GUARDS INLETAIR BASE ELECTRICAL INLETS Above Refrigerant Lines OPTIONAL HAIL GUARD Field Installed All Coil Sides Not used with Coil Guard OPTIONAL HAIL GUARD Field Installed All Coi...

Page 3: ...PRESSURE SWITCH S4 LOSS OF CHARGE SWITCH S24 CTXV SENSING BULB CHECK EXPANSIVE VALVE CTXV DEFROST SWITCH LOCATION S6 TPA120S4S LIQUID LINE BI FLOW DRIER LOSS OF CHARGE SWITCH S24 COMPRESSOR HIGH PRESSURE SWITCH S4 SUCTION LINE SERVICE VALVE LIQUID LINE SERVICE VALVE COIL REVERSING VALVE CTXV SENSING BULB CTXV SENSING BULB DEFROST SWITCH LOCATION S6 DEFROST SWITCH LOCATION S9 ...

Page 4: ...n 3 3rd Revision Voltage Y 208 230V 3 phase 60hz G 460V 3 phase 60hz J 575V 3 phase 60hz Refrigerant Type 4 R 410A Refrigerant Circuits S Single Circuit Part Load Capability N Single Stage Compressor Rigging the Unit for Lifting Rig the unit for lifting by attaching four cables to the holes in the base rail of the unit as illustrated in figure 5 1 Remove protective packaging before rigging the uni...

Page 5: ...efer to table 1 for field fabricated refrigerant line sizes for runs up to 50 linear feet 15 m Table 1 Refrigerant Line Sizes for Runs Up to 50 Linear Feet Unit Liquid Line Suction Line TPA 090 5 8 16 mm 1 3 8 35 mm TPA 120 5 8 16 mm 1 3 8 35 mm Refrigerant Line Limitations You may install the unit in applications that have line set lengths of up to 50 linear feet 15 m with refrigerant line sizes ...

Page 6: ...ted by sunlight drafts or vibrations Install low voltage wiring from outdoor to indoor unit and from thermostat to indoor unit as illustrated THERMOSTAT 5 FEET 1 5M INSTALL THERMOSTAT TYPICAL CONTROL WIRING TPA HEAT PUMP C1 W1 C R C1 C RO TAA AIR HANDER Y1 C R A2 THERMOSTAT RT2 REMOTE SENSOR S2 S1 W2 W W2 W1 W2 3 4 NOTE FOR PROPER VOLTAGES SELECT THERMOSTAT WIRE CONTROL WIRES GAUGE PER TABLE ABOVE...

Page 7: ...Page 7 TP SERIES Figure 3 TPA090S4S and TPA120S4S G J M and Y Voltages Typical Wiring Diagram ...

Page 8: ...erences could mean that the system is not properly charged or that a problem exists with some component in the system 3 Switch to heating mode to confirm normal operating pressures Let the system stabilize at least 10 minutes then compare the pressure obtained from the connected gauges to the normal operating pressures heating mode in table 5 4 Verify the charge as described in the approach method...

Page 9: ...18 C 231 128 243 130 239 132 239 132 75 F 24 C 265 130 281 133 289 135 289 135 85 F 29 C 310 131 325 136 322 137 322 137 95 F 35 C 358 134 372 139 370 140 370 140 105 F 41 C 410 137 427 140 422 142 422 142 115 F 46 C 467 140 478 142 480 145 480 145 125 F 52 C 551 146 548 142 541 148 541 148 Temperature of air entering outdoor Coil Table 5 HFC 410A Normal Operating Pressures Heating Mode Liquid 10 ...

Page 10: ...130 475 6 146 579 8 38 113 6 54 152 8 69 197 3 85 254 1 100 317 2 116 396 0 131 481 6 147 586 8 39 115 8 55 155 5 70 200 6 86 258 0 101 321 8 117 401 3 132 487 8 148 593 8 40 118 0 56 158 2 71 203 9 87 262 0 102 326 4 118 406 7 133 494 0 149 601 0 41 120 3 57 161 0 72 207 2 88 266 0 103 331 0 119 412 2 134 500 2 150 608 1 42 122 6 58 163 9 73 210 6 89 270 0 104 335 7 120 417 7 135 506 5 151 615 4 ...

Page 11: ... 90 T3 minutes The maximum defrost period is 14 minutes and cannot be adjusted NOTE Defrost control part number is listed near the P1 timing pins Units with defrost control 100269 02 The factory default defrost interval is 60 minutes Units with defrost control 100269 04 or higher The factory default defrost interval is 90 minutes If the timing selector jumper is missing the defrost control default...

Page 12: ...r problem Simultaneous Slow Flash Normal operation Alternating Slow Flash 5 min anti short cycle delay Fault and Lockout Codes OFF Slow Flash Loss of Charge Fault OFF ON Loss of Charge Lockout Slow Flash OFF High Pressure Fault ON OFF High Pressure Lockout Maintenance At the beginning of each cooling season the system should be checked as follows OUTDOOR UNIT 1 Clean and inspect the condenser coil...

Page 13: ...um Fuse or Circuit Breaker Electrical Connections Tight Indoor Filter clean Supply Voltage Unit Off Indoor Blower RPM S P Drop Over Indoor Dry Outdoor Coil Entering Air Temp Vapor Pressure Refrigerant Lines Leak Checked Properly Insulated Outdoor Fan Checked Service Valves Fully Opened Caps Tight Voltage With Compressor Operating SEQUENCE OF OPERATION Calibrated THERMOSTAT Properly Set Level Heati...

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