background image

Page 6

DISCONNECT

SWITCH

MAIN FUSE

BOX/BREAKER

PANEL

Refer to the unit nameplate for minimum circuit ampacity amperage
minimum, and maximum fuse or circuit breaker fusible (HACR per
NEC). Install power wiring and properly sized disconnect switch.

NOTE — ANY EXCESS HIGH VOLTAGE
FIELD WIRING SHOULD BE TRIMMED
AND SECURED AWAY FROM ANY LOW
VOLTAGE FIELD WIRING.

NOTE — UNITS ARE APPROVED FOR USE ONLY WITH COPPER CONDUCTORS.
GROUND UNIT AT DISCONNECT SWITCH OR TO AN EARTH GROUND.

CIRCUIT SIZING AND DISCONNECT SWITCH

TYPICAL HIGH VOLTAGE POWER SUPPLY
CONNECTIONS

USE THE LEFT CUTOUT TO ROUTE
HIGH VOLTAGE WIRING TO THE K1
CONTACTOR ON THE TPA 090S AND
120S MODELS.

CONTROL BOX

HIGH VOLTAGE WIRING

K1 CONTACTOR

LEFT CUTOUT

CONNECT EARTH GROUND TO
GROUND LUG

GROUND LUG

1

2

Install room thermostat (ordered separately) on an inside wall
approximately in the center of the conditioned area and 5 feet (1.5m)
from the floor. It should not be installed on an outside wall or where it
can be affected by sunlight, drafts or vibrations.

Install low voltage wiring from outdoor to indoor unit and from
thermostat to indoor unit as illustrated.

THERMOSTAT

5 FEET

(1.5M)

INSTALL THERMOSTAT

TYPICAL CONTROL WIRING

TPA HEAT

PUMP

C1

W1

C

R

C1

C

RO

TAA AIR

HANDER

Y1

C

R

A2

THERMOSTAT

RT2 REMOTE

SENSOR

S2

S1

W2

W

W2

W1

W2

3

4

NOTE — FOR PROPER VOLTAGES, SELECT THERMOSTAT WIRE (CONTROL
WIRES) GAUGE PER TABLE ABOVE.

WIRE RUN LENGTH

AWG#   INSULATION TYPE

LESS THAN 100' (30 METERS)

18      TEMPERATURE RATING

MORE THAN 100' (30 METERS)

16       35ºC MINIMUM.

TYPICAL UNIT LOW VOLTAGE CONNECTIONS

NOTE — DO NOT BUNDLE ANY EXCESS 24VAC CONTROL WIRES INSIDE
CONTROL BOX.

NOTE — WIRE TIE PROVIDES LOW VOLTAGE WIRE STRAIN RELIEF AND TO MAINTAIN
SEPARATION OF FIELD INSTALLED LOW AND HIGH VOLTAGE CIRCUITS.

A

Run control wires through right cutout.

B

Run control wires through wire ties.

C

Make  control wire connections using field
provided wire nuts.  See figure 3 for
connections requirements.

D

Tighten wire tie to secure 24V low voltage
control wiring.

TIGHTEN WIRE TIES

RIGHT CUTOUT

ROUTE THROUGH WIRE TIES

K1 CONTACTOR

LOW VOLTAGE CONTROL
WIRING

HIGH VOLTAGE WIRING

WIRE NUTS

EARTH GROUND CONNECTION

CONTROL BOX

A

B

D

C

5

Summary of Contents for T-Class TPA090S4S

Page 1: ...aller or equivalent or a service agency INSTALLATION INSTRUCTIONS T CLASSt TPA Series 7 5 AND 10 TON HEAT PUMPS 7 5 TO 10 TONS 506148 01 12 2015 Supersedes 10 2011 Table of Contents Shipping and Packing List 1 Outdoor Unit 1 Unit Dimensions Corner Weights and Center of Gravities 2 Unit Plumbing Parts Arrangement 3 Unit Control Box Components Arrangement 4 Model Number Identification 4 Rigging the ...

Page 2: ...NG HOLES For Rigging FRONT VIEW TOP VIEW FORKLIFT SLOTS Both Sides SIDE VIEW 1108 48 3 4 1238 3 1 2 89 1149 FF EE INLET AIR INLETAIR B B AA CC DD CENTER OF GRAVITY ELECTRICAL INLETS Above Refrigerant Lines OUTDOOR FAN GUARDS INLETAIR BASE ELECTRICAL INLETS Above Refrigerant Lines OPTIONAL HAIL GUARD Field Installed All Coil Sides Not used with Coil Guard OPTIONAL HAIL GUARD Field Installed All Coi...

Page 3: ...PRESSURE SWITCH S4 LOSS OF CHARGE SWITCH S24 CTXV SENSING BULB CHECK EXPANSIVE VALVE CTXV DEFROST SWITCH LOCATION S6 TPA120S4S LIQUID LINE BI FLOW DRIER LOSS OF CHARGE SWITCH S24 COMPRESSOR HIGH PRESSURE SWITCH S4 SUCTION LINE SERVICE VALVE LIQUID LINE SERVICE VALVE COIL REVERSING VALVE CTXV SENSING BULB CTXV SENSING BULB DEFROST SWITCH LOCATION S6 DEFROST SWITCH LOCATION S9 ...

Page 4: ...n 3 3rd Revision Voltage Y 208 230V 3 phase 60hz G 460V 3 phase 60hz J 575V 3 phase 60hz Refrigerant Type 4 R 410A Refrigerant Circuits S Single Circuit Part Load Capability N Single Stage Compressor Rigging the Unit for Lifting Rig the unit for lifting by attaching four cables to the holes in the base rail of the unit as illustrated in figure 5 1 Remove protective packaging before rigging the uni...

Page 5: ...efer to table 1 for field fabricated refrigerant line sizes for runs up to 50 linear feet 15 m Table 1 Refrigerant Line Sizes for Runs Up to 50 Linear Feet Unit Liquid Line Suction Line TPA 090 5 8 16 mm 1 3 8 35 mm TPA 120 5 8 16 mm 1 3 8 35 mm Refrigerant Line Limitations You may install the unit in applications that have line set lengths of up to 50 linear feet 15 m with refrigerant line sizes ...

Page 6: ...ted by sunlight drafts or vibrations Install low voltage wiring from outdoor to indoor unit and from thermostat to indoor unit as illustrated THERMOSTAT 5 FEET 1 5M INSTALL THERMOSTAT TYPICAL CONTROL WIRING TPA HEAT PUMP C1 W1 C R C1 C RO TAA AIR HANDER Y1 C R A2 THERMOSTAT RT2 REMOTE SENSOR S2 S1 W2 W W2 W1 W2 3 4 NOTE FOR PROPER VOLTAGES SELECT THERMOSTAT WIRE CONTROL WIRES GAUGE PER TABLE ABOVE...

Page 7: ...Page 7 TP SERIES Figure 3 TPA090S4S and TPA120S4S G J M and Y Voltages Typical Wiring Diagram ...

Page 8: ...erences could mean that the system is not properly charged or that a problem exists with some component in the system 3 Switch to heating mode to confirm normal operating pressures Let the system stabilize at least 10 minutes then compare the pressure obtained from the connected gauges to the normal operating pressures heating mode in table 5 4 Verify the charge as described in the approach method...

Page 9: ...18 C 231 128 243 130 239 132 239 132 75 F 24 C 265 130 281 133 289 135 289 135 85 F 29 C 310 131 325 136 322 137 322 137 95 F 35 C 358 134 372 139 370 140 370 140 105 F 41 C 410 137 427 140 422 142 422 142 115 F 46 C 467 140 478 142 480 145 480 145 125 F 52 C 551 146 548 142 541 148 541 148 Temperature of air entering outdoor Coil Table 5 HFC 410A Normal Operating Pressures Heating Mode Liquid 10 ...

Page 10: ...130 475 6 146 579 8 38 113 6 54 152 8 69 197 3 85 254 1 100 317 2 116 396 0 131 481 6 147 586 8 39 115 8 55 155 5 70 200 6 86 258 0 101 321 8 117 401 3 132 487 8 148 593 8 40 118 0 56 158 2 71 203 9 87 262 0 102 326 4 118 406 7 133 494 0 149 601 0 41 120 3 57 161 0 72 207 2 88 266 0 103 331 0 119 412 2 134 500 2 150 608 1 42 122 6 58 163 9 73 210 6 89 270 0 104 335 7 120 417 7 135 506 5 151 615 4 ...

Page 11: ... 90 T3 minutes The maximum defrost period is 14 minutes and cannot be adjusted NOTE Defrost control part number is listed near the P1 timing pins Units with defrost control 100269 02 The factory default defrost interval is 60 minutes Units with defrost control 100269 04 or higher The factory default defrost interval is 90 minutes If the timing selector jumper is missing the defrost control default...

Page 12: ...r problem Simultaneous Slow Flash Normal operation Alternating Slow Flash 5 min anti short cycle delay Fault and Lockout Codes OFF Slow Flash Loss of Charge Fault OFF ON Loss of Charge Lockout Slow Flash OFF High Pressure Fault ON OFF High Pressure Lockout Maintenance At the beginning of each cooling season the system should be checked as follows OUTDOOR UNIT 1 Clean and inspect the condenser coil...

Page 13: ...um Fuse or Circuit Breaker Electrical Connections Tight Indoor Filter clean Supply Voltage Unit Off Indoor Blower RPM S P Drop Over Indoor Dry Outdoor Coil Entering Air Temp Vapor Pressure Refrigerant Lines Leak Checked Properly Insulated Outdoor Fan Checked Service Valves Fully Opened Caps Tight Voltage With Compressor Operating SEQUENCE OF OPERATION Calibrated THERMOSTAT Properly Set Level Heati...

Reviews: