Lenze g350-B Series, Project Planning

Page 1: ...Lenze Smart Geared Motors Project planning EN ...

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Page 3: ...erview 5 About this document 6 Document description 6 Notations and conventions 7 Lenze Smart Motor MSEMA bevel gearbox g350 B 8 Appendix 67 Motor data 67 Good to know 68 Approvals directives 68 Operating modes of the motor 69 Enclosures 70 Contents 3 ...

Page 4: ...ol functions here and draw up consistent end to end drive and automation solutions for you keeping everything as easy as possible and as extensive as nec essary 3 Implementing solutions Our easy formula for satisfied customers is to establish an active partnership with fast decision making processes and an individually tailored offer We have been using this principle to meet the ever more speciali...

Page 5: ... quick delivery anywhere across the globe As easy as that Controllers Gearboxes Motors Visualisation Inverters Time and event controlled motion Speed and torque controlled motion Controlling and visualising events Automating and visualising machine modules Logic Control Machine module Control Automating and visualising machines Machine Control Position controlled single axis and multi axis motion ...

Page 6: ...formation compiled here serve to support you in dimensioning and selecting and preparing the electrical and mechanical installation You will receive information on prod uct extensions and accessories More information For certain tasks more information is available in additional documents Document Contents topics Mounting and switch on instructions Basic information for the mechanical and electrica...

Page 7: ...e page 16 Documentation reference Reference to another documentation with additional information Example EDKxxx see documentation EDKxxx Layout of the safety instructions DANGER This note refers to an imminent danger which if not avoided may result in death or serious injury WARNING This note refers to a danger which if not avoided may result in death or serious injury CAUTION This note refers to ...

Page 8: ...Lenze Smart Geared Motors Lenze Smart Motor MSEMA bevel gearbox g350 B Project planning EN ...

Page 9: ...l data 24 Standards and operating conditions 24 Conformities approvals 24 Protection of persons and device protection 24 EMC data 25 Environmental conditions 25 Electrical supply conditions 25 Radial forces and axial forces 26 Starting torques 28 Selection tables 29 Dimensions 30 Weights 48 Product extensions 49 Overview 49 Mechanical extension 50 Shafts 50 Flanges 51 Torque plates 52 Torque plate...

Page 10: ...tallation 57 Electrical installation 58 Important notes 58 Mains connection 59 3 phase mains connection 400 V 60 3 phase mains connection 480 V 62 Control connections 64 Purchase order 65 Order code 65 Contents 10 ...

Page 11: ...erent drive variants Things are different with the Lenze Smart Products Due to the possibility of freely adjusting the motor speed within a range from 45 221 2 rpm very different speeds can be enabled with one single drive variant The cost and effort involved in design selection procurement and storage are thus reduced considerably Highlights Efficient and usable worldwide Usable in all mounting p...

Page 12: ...ve lin your documentation Speed and rotating direction 1 also controllable without digital inputs Speed and rotating direction 2 5 controllable by means of digital inputs Acceleration time Deceleration time Energy saving function Readable data Identification data Lenze material number and serial number type designation software version Fault messages Operating and power on hours Adjustment by mean...

Page 13: ... in both directions as well as stopping can be used for a motor Reversing contactor changes and pole changes are thus a thing of the past In addition motor protections devices are not needed as monitoring of temperature short circuits earth faults and phase failures has already been integrated Easy installation Connection takes place completely from the outside by means of connectors The Lenze Sma...

Page 14: ...y mounted with four screws or a torque plate are available If there are different mechanical connections in your machine the drive can adapted locally so that the number of different materials is reduced Torque plate Output flange Brake resistor QUICKON connector X3 mains connection Via PC with NFC adapter Via Smartphone Adjustment of speeds M12 connector X1 X2 control connection Standard Spring a...

Page 15: ...DA H1 Synthetic oil suitable for the food industry Motor data Motor MSEMA 063 42 MSEMA 080 32 Conformity CE EAC Approval CCC cULus Cooling Integral fan Degree of protection EN 60529 IP55 NEMA 250 Type 4 indoor only Type 12 Motor connection Power connection QUICKON connector Control connection M12 connector Brake Without spring applied brake Without brake resistor With spring applied brake Brake ty...

Page 16: ...2 Product series Version Max output torque Gearbox Nm g350 B 25 g350 B25 50 g350 B50 75 g350 B75 Product series Version Size Overall length Number of pole pairs Motor MSEMA XX without built on accesso ries 063 4 2 MSEMAXX063 42 080 3 MSEMAXX080 32 BR with brake 063 4 MSEMABR063 42 080 3 MSEMABR080 32 Product information The name of the product 16 ...

Page 17: ... 40 C Site altitude 1000 m above sea level The selection tables indicate the mechanically permissible power levels and torques The ratings apply to the operating mode S1 acc to EN 60034 In the case of other operating conditions the achievable values can differ from those name In the case of extreme operating conditions please ask the Lenze sales company that is responsible for you Project planning...

Page 18: ...ut variables Determine correction factor Determine product on the basis of the forces Calculated necessary output torque Calculate intensity Determine the product on the basis of the obtained data Final configuration Project planning Project planning process 18 ...

Page 19: ...ithout belt tightener 2 5 3 0 13 teeth 1 4 Calculation Check Radial force Frad N L max z rad M f F 2000 dw Frad fw x Frad max Axial force Fax N Fax Frad max x 0 5 dw Effective diameter of transmission element 4Radial forces and axial forces 26 Calculate output torque Calculation Necessary output torque M2 N m L max 2 H M M k Calculate intensity Calculation Intensity FI L M B Z 2 I M B Z J J J J i ...

Page 20: ...on Supply voltage Approvals Conformity Specify product extensions and check con nection dimensions Output shaft Output flange centering with threaded pitch circle Torque plate Brake Select accessories NFC adapter QUICKON connector Project planning Project planning process Dimensioning 20 ...

Page 21: ...sured that the machine meets the regulations of the EC Direc tive 2006 42 EC Machinery Directive2006 42 EC Machinery Directive observe EN 60204 1EN 60204 1 Commissioning or starting the operation as directed is only allowed when there is compli ance with the EMC Directive 2014 30 EU2014 30 EU The harmonised standard EN 61800 5 1EN 61800 5 1 is used for the inverters The product is not a household ...

Page 22: ...on energised products comply with the applicable national accident preven tion regulations The electrical installation work must be carried out according to the appropriate regulations e g cable cross sections fuses PE connection Additional information can be obtained from the documentation The documentation contains instructions on EMC compliant installation Comply with these instructions in the ...

Page 23: ...he respectively applicable safety requirements Danger of injury due to rotating parts Before working on the product wait until the drive comes to a standstill Installed brakes are no fail safe brakes Surface and corrosion protection The motors can be used for the following ambient conditions Indoor installation no special corrosion protection necessary Painting by customer possible Aluminium parts...

Page 24: ...on of control circuits Safe separation from the mains supply by means of double increased insulation for digital inputs and outputs EN 61800 5 1 Site altitude 0 2000 m above sea level Upstream connection of overvoltage protection device EN 61800 5 1 Site altitude more than 2000 m above sea level Additional external separating measures necessary for purposes of safe separation Protective measures a...

Page 25: ...Climate 1K3 30 C 60 C EN 60721 3 1 Storage 3 months 1K3 30 C 40 C EN 60721 3 1 Storage 3 months 2K3 30 C 70 C EN 60721 3 2 Transport 3K3 30 C 40 C In the case of very low temperature applications without condensation EN 60721 3 3 operation Site altitude 0 1000 m a m s l Without power reduction 1000 4000 m a m s l Reduce rated output current by 5 1000 m Degree of pollution Degree of pollution 2 EN ...

Page 26: ...e shaft 0 4 0 6 0 8 1 0 1 2 1 4 0 0 0 2 0 4 0 6 0 8 1 0 f W x l Solid shaft Hollow shaft The values given in the tables relate to the force application point at the centre of the shaft end and are minimum values that have been calculated according to the most unfavourable conditions force application angle mounting position direction of rotation The values have been calculated with a load capacity...

Page 27: ...without flange Gearbox n2 rpm 221 2 160 100 63 42 6 Frad max N g350 B25 1550 1700 1 900 1 900 1 900 g350 B50 1800 2000 2200 2400 2400 g350 B75 2900 3100 3 400 3 400 3 400 Max radial force solid shaft with flange Gearboxes n2 rpm 221 2 160 100 63 42 6 Frad max N g350 B25 1450 1600 1800 1800 1800 g350 B50 1700 1 900 2100 2300 2300 g350 B75 2800 3000 3300 3300 3300 Technical data Radial forces and ax...

Page 28: ... min Nm Starting torque Output torque g350 B50 MSEMA 063 42 0 10 20 30 40 50 60 0 50 100 150 200 250 r min Nm Starting torque Output torque g350 B75 MSEMA 080 32 0 10 20 30 40 50 60 70 80 0 50 100 150 200 250 r min Nm Starting torque Output torque Technical data Starting torques 28 ...

Page 29: ... 2 19 3 25 0 26 7 11 750 g350 B25 MSEMA 063 42 19 3 19 3 50 0 50 0 g350 B50 MSEMA 063 42 55 2 55 2 75 0 102 2 g350 B75 MSEMA 080 32 Ma 1 Maximum permissible starting torque that is available for up to 5 million switching cycles Ma 2 Maximum permissible starting torque that is available for up to 500 000 switching cycles Technical data Selection tables 29 ...

Page 30: ...ensions are given in mm Some of the representations contain mounted product extensions g350 B25 MSEMA 063 42 Dimensions with hollow shaft without brake Product extension Flange FT65 or FF100 Technical data Dimensions 30 ...

Page 31: ...g350 B25 MSEMA 063 42 Dimensions with hollow shaft without brake Product extension Torque plate Technical data Dimensions 31 ...

Page 32: ...g350 B25 MSEMA 063 42 Dimensions with hollow shaft and brake Product extension Flange FT65 or FF100 Technical data Dimensions 32 ...

Page 33: ...g350 B25 MSEMA 063 42 Dimensions with hollow shaft and brake Product extension Torque plate Technical data Dimensions 33 ...

Page 34: ...g350 B25 MSEMA 063 42 Dimensions without brake Product extension Solid shaft flange FT65 or FF100 Technical data Dimensions 34 ...

Page 35: ...g350 B25 MSEMA 063 42 Dimensions with brake Product extension Solid shaft flange FT65 or FF100 Technical data Dimensions 35 ...

Page 36: ...g350 B50 MSEMA 063 42 Dimensions with hollow shaft without brake Product extension Flange FT87 or FF100 Technical data Dimensions 36 ...

Page 37: ...g350 B50 MSEMA 063 42 Dimensions with hollow shaft without brake Product extension Torque plate Technical data Dimensions 37 ...

Page 38: ...g350 B50 MSEMA 063 42 Dimensions with hollow shaft and brake Product extension Flange FT87 or FF100 Technical data Dimensions 38 ...

Page 39: ...g350 B50 MSEMA 063 42 Dimensions with hollow shaft and brake Product extension Torque plate Technical data Dimensions 39 ...

Page 40: ...g350 B50 MSEMA 063 42 Dimensions without brake Product extension Solid shaft flange FT87 or FF100 Technical data Dimensions 40 ...

Page 41: ...g350 B50 MSEMA 063 42 Dimensions with brake Product extension Solid shaft flange FT87 or FF100 Technical data Dimensions 41 ...

Page 42: ...g350 B75 MSEMA 080 32 Dimensions with hollow shaft without brake Product extension Flange FT100 or FF130 Technical data Dimensions 42 ...

Page 43: ...g350 B75 MSEMA 080 32 Dimensions with hollow shaft without brake Product extension Torque plate Technical data Dimensions 43 ...

Page 44: ...g350 B75 MSEMA 080 32 Dimensions with hollow shaft and brake Product extension Flange FT100 or FF130 Technical data Dimensions 44 ...

Page 45: ...g350 B75 MSEMA 080 32 Dimensions with hollow shaft and brake Product extension Torque plate Technical data Dimensions 45 ...

Page 46: ...g350 B75 MSEMA 080 32 Dimensions without brake Product extension Solid shaft flange FT100 or FF130 Technical data Dimensions 46 ...

Page 47: ...g350 B75 MSEMA 080 32 Dimensions with brake Product extension Solid shaft flange FT100 or FF130 Technical data Dimensions 47 ...

Page 48: ...ake kg 9 4 9 9 19 8 Additional weights for gearboxes Gearboxes g350 B25 g350 B50 g350 B75 Mass Solid shaft kg 0 21 0 35 0 40 Solid shaft for flange kg 0 24 0 39 0 44 Flange FT65 kg 0 11 Flange FT87 kg 0 21 Flange FT100 kg 0 25 Flange FF100 kg 0 16 0 19 Flange FF130 kg 0 40 Torque plate kg 0 16 0 21 0 28 Technical data Weights 48 ...

Page 49: ...Product extensions Overview Either a flange or a torque plate can be mounted at the threaded pitch circle Solid shaft Solid shaft Flange Torque plate Product extensions Overview 49 ...

Page 50: ...ent solid shafts are used Solid shaft Gearboxes Version Dimension d x l VPE Order code mm Piece g350 B25 Without flange 16 x 40 1 13518759 For flange 16 x 40 1 13518756 g350 B50 Without flange 20 x 40 1 13518761 For flange 20 x 40 1 13518760 g350 B75 Without flange 20 x 40 1 13518763 For flange 20 x 40 1 13518762 Product extensions Mechanical extension Shafts 50 ...

Page 51: ...lts Flange Gearboxes Version Dimension Outside diameter VPE Order code mm Piece g350 B25 FT65 80 1 13518764 FF100 120 1 13518765 g350 B50 FT87 110 1 13518766 FF100 120 1 13518767 g350 B75 FT100 120 1 13518768 FF130 160 1 13518769 Product extensions Mechanical extension Flanges 51 ...

Page 52: ...only via one point and is suitable for shaft mounted gearboxes among other things Integrated rubber buffers ensure stress free installation and absorb any slight impacts Mounting is carried out with the help of four bolts in different position on the housing Torque plate Gearboxes VPE Order code Piece g350 B25 1 13518585 g350 B50 1 13518588 g350 B75 1 13518589 Product extensions Mechanical extensi...

Page 53: ...al electronics Holding brake active when equipment deenergised Degree of protection IP55 Friction lining Asbestos free low wear design Permissible friction energy 18 16 14 10 08 06 12 1 10 100 1000 10000 10 100 1000 10000 100000 1000000 S h h 1 Q J 25 20 Q Switching energy per switching cycle Sh Switching rate 06 25 Brake size Assignment of the brake Motor MSEMA 063 42 MSEMA 080 32 Brake size 06 0...

Page 54: ...3 70 7 20 102 rpm MB Nm 3 60 7 00 128 rpm MB Nm 3 50 6 80 153 rpm MB Nm 3 40 6 70 221 rpm MB Nm 3 20 6 30 Maximum switching energy at output speed 8 5 rpm QE KJ 3 00 7 50 85 rpm QE KJ 3 00 7 50 102 rpm QE KJ 3 00 7 50 128 rpm QE KJ 3 00 7 50 153 rpm QE KJ 3 00 7 50 221 rpm QE KJ 3 00 7 50 Transition operating frequency Shü 1 h 79 0 50 0 Product extensions Brakes Spring applied brakes 54 ...

Page 55: ...r In the case of the MSEMABR063 42 the brake resistor has been integrated In the case of the MSEMABR080 32 the brake resistor is mounted on the long side of the ter minal box The brake resistor and the brake are combined in one version Assembly and parameterisation are carried out in the factory Motor MSEMABR063 42 MSEMABR080 32 Brake resistor Internal External Rated resistance Ω 400 390 Rated pow...

Page 56: ...N connector Nuts for QUICKON connection For fast and easy QUICKON connection the following nuts counterparts can be fitted to the connecting cable No special tools are needed for installation only standard tools for stripping the cable In the case of the capability for frequent connections 10 times QUICKON connector with nut is to be used Fig 1 QUICKON connector with QUICKON nut QUICKON nut Versio...

Page 57: ...al must ensure a durable mechanical connection The mounting surfaces must be plane torsionally rigid and free from vibrations In case of continuous vibrations or shocks use vibration dampers The reaction torque of the product must be braced Bracing by means of a torque plate or flange attachment are examples of suitable measures Measures for cooling during operation If the cooling air is contamina...

Page 58: ...or 10 mA DC Possible consequences Death or severe injuries when touching the device in the event of an error Implement the measures required in EN 61800 5 1 especially Fixed installation The PE connection must comply with the standards PE conductor diameter 10 mm2 or use a double PE conductor NOTICE No protection against excessively high mains voltage The mains input is not fused internally Possib...

Page 59: ... easy connection of motors The equipment is easy to cable by means of a connecting cable with the QUICKON nut QUICKON nuts and QUICKON connectors with QUICKON nuts are available as accessories X3 mains connection with QUICKON connector Pin assignment Con tact Name Meaning 1 L1 Mains connection Phase L1 1 2 3 PE 2 L2 Mains connection Phase L2 3 L3 Mains connection Phase L3 4 PE PE conductor Mountin...

Page 60: ...MSEMA 080 32 Cable installation in compliance with EN 60204 1 Installation method B2 Fuse Characteristics gG gL Typ rated current A 6 10 Max rated current A 16 16 Semiconductor fuse Characteristics gRL Typ rated current A 6 10 Max rated current A 16 16 Circuit breaker Characteristics C Typ rated current 6 10 Max rated current A 16 16 4Motor data 67 Use of copper cables insulated with PVC Conductor...

Page 61: ...E L1 L2 L3 Max total rated mains currents at 40 C Cable installation in compliance with EN 60204 1 Laying system B2 cable cross section mm2 1 5 2 5 IN1 LN2 IN3 INn A 7 6 12 2 Fuse Characteristics gG gL Typ rated current A Max rated current A 10 16 Circuit breaker Characteristics gRL Typ rated current A Max rated current A 10 16 4Motor data 67 Use of copper cables insulated with PVC Conductor tempe...

Page 62: ...rrent A 3 6 Max rated current A 3 10 Semiconductor fuse Standard UL 248 Typ rated current A 3 6 Max rated current A 3 10 Circuit breaker Standard UL 489 Typ rated current 15 15 Max rated current A 15 15 4Motor data 67 Use UL approved cables Conductor temperature 75 C ambient temperature 40 C Operation from mains supply 5 kA rms SCCR Use current limited UL approved fuses UL 248 or automatic circuit...

Page 63: ...n A 8 0 12 0 Fuse Characteristics Typ rated current A Max rated current A 10 15 Circuit breaker Characteristics Typ rated current A Max rated current A 10 15 4Motor data 67 Use UL approved cables Conductor temperature 75 C ambient temperature 40 C Typical utilisation 80 Operation from mains supply 5 kA rms SCCR Use current limiting UL approved fuses UL 248 or automatic circuit breakers UL 489 volt...

Page 64: ...the operating state is indicated via a digital output Control connection X1 with M12 connector A coded pins Pin assignment Con tact Name Meaning 1 n c 1 2 4 3 2 DI2 Digital input 2 3 GND I Earth of digital inputs 4 DI1 Digital input 1 Control connection X2 with M12 connector A coded pins Pin assignment Con tact Name Meaning 1 24 V 24 V supply DO1 supply 1 2 4 3 2 DI3 Digital input 3 reference X1 3...

Page 65: ...42 25 G35AB025MHCR1C MSEMABR063 42C15 1 13523480 g350 B50 MSEMA 063 42 50 G35AB050MHCR1C MSEMABR063 42C15 1 13523481 g350 B75 MSEMA 080 32 75 G35AB075MHCR1C MSEMABR080 32C15 1 13523553 Product extensions Solid shaft Gearboxes Version Dimension d x l VPE Order code mm Piece g350 B25 Without flange 16 x 40 1 13518759 For flange 16 x 40 1 13518756 g350 B50 Without flange 20 x 40 1 13518761 For flange...

Page 66: ...ug capable 1 EZAETF001 QUICKON nut Version VPE Order code Piece Cable diameter 6 10 mm 1 EWS0088 Cable diameter 9 14 mm 1 EWS0089 QUICKON connector with QUICKON nut Version VPE Order code Piece Can be plugged in and disconnected safe from touch Cable diameter 6 10 mm 1 EWS0090 Cable diameter 9 14 mm 1 EWS0091 Purchase order Order code 66 ...

Page 67: ... 3 400 480 AC Rated power kW 0 47 1 36 Output current 400 V A 1 0 2 8 480 V A 0 8 2 3 Power factor cos ϕ 0 99 0 99 Efficiency Partial load η75 65 0 73 0 Full load η100 66 0 74 0 Moment of inertia Without brake kgcm2 3 700 28 000 With brake kgcm2 3 715 28 061 Appendix Motor data 67 ...

Page 68: ... Verified Certificate Determining the energy efficiency according to CSA C390 for products within the scope of energy efficiency requirements in the USA and Canada C ULUS UL certificate for products tested according to US and Canada standards C URUS UL certificate for components tested according to US and Canada standards EAC Customs union Russia Belarus Kazakhstan certificate documents the declar...

Page 69: ...ate During the following standstill the motor winding cools down to the ambient temperature again The increase in power depends on the load duration Intermittent operation S3 Non intermittent periodic operation S6 P PV t t t J tS tL tB P PV t t t J tS tL tB Sequence of identical duty cycles comprising operation with a constant load and subsequent standstill Start up and braking processes do not ha...

Page 70: ...ection against vertically dripping water dripping water 2 Protection against medium sized foreign particles d 12 mm keeping away fingers or similar 2 Protection against diagonally falling water dripping water 15 compared to normal service position 3 Protection against small foreign particles d 2 5 mm Keeping away tools wires or similar 3 Protection against spraying water up to 60 to the ver tical ...

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