Lenze g500-S, Mounting And Switch-On Instructions

Page 1: ...Geared servo motors g500 S MCS shaft mounted helical geared servo motor Mounting and switch on instructions EN...

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Page 3: ...Mechanical installation 17 Important notes 17 Preparation 17 Installation 18 Mounting positions 18 Ventilation 19 Dimensions 23 Mounting 24 Product extensions 28 Electrical installation 30 Important n...

Page 4: ...s and device protection 54 EMC data 54 Environmental conditions 55 Motor data 56 Rated data 56 Inverter power supply 400 V self ventilated motors 56 Inverter power supply 400 V forced ventilated motor...

Page 5: ...her with the complete documentation of the product For safety rated attachments observe the enclosed operating instructions of the manufacturer The document includes safety instructions which must be...

Page 6: ...er documentation with additional information Example EDKxxx see documentation EDKxxx Layout of the safety instructions DANGER Indicates an extremely hazardous situation Failure to comply with this ins...

Page 7: ...take responsibility for the suitability of the process and circuit proposals All work with and on the product may only be carried out by qualified personnel IEC 60364 and CENELEC HD 384 define the qua...

Page 8: ...state or when the motor is stopped Before working check whether all power terminals are deenergized Voltages may occur on the drive components e g capacitive caused by inverter supply Careful earthin...

Page 9: ...fied on the nameplate Excessive input speeds lead to increased temperatures Do not exceed the input speeds specified on the nameplate Avoid excessive lateral forces on the gearbox shaft Align the shaf...

Page 10: ...n specifications 5 9 Output torque geared motor t 11 1 AC DC fan voltage 7 1 Rated voltage motor voltage 11 2 Rated frequency 7 2 Rated current motor current 11 3 Electrical power input 7 3 Rated powe...

Page 11: ...ith keyway H Hollow shaft with shrink disc S Housing type Foot mounting centering A Foot mounting B With centering C Threaded pitch circle D Flange mounting Without flange R Flange with through holes...

Page 12: ...n EnDat AM32 5V E EQI SinCos absolute value encoder multi turn EnDat AM2048 5V E EQN Digital safety absolute value encoder multi turn Hiperface DSL AM20 8V D2 EVM Resolver p 1 RS0 Safety resolver p 1...

Page 13: ...phase AC motors 1 Number of pole pairs for resolvers 2 3 4 Number of bits steps or increments per revolution 20 32 128 512 1024 2048 Supply voltage 5 V 8 V 15 V 24 V Interface or signal level Standar...

Page 14: ...epending on the mounting position Oil drain plug depending on the mounting position Oil filler plug depending on the mounting position Ventilation depending on the mounting position Remove oil control...

Page 15: ...documents The motors mounted on the gearbox are sometimes equipped with ears These are exclusively intended for mounting the motor on removing the motor from the gearbox and must not be used for the...

Page 16: ...not activate ventilation unit in order to prevent air exchange with the ambient air Treat damaged corrosion protection on shafts and bare surfaces subsequently Storage for more than one year up to two...

Page 17: ...positions 18 Preparation Protect shaft sealing rings from contact with solvents Remove protection covers from shafts Thoroughly remove anticorrosion agents from the shaft and from flange faces Draw t...

Page 18: ...ted to absorb the forces and torques generated during operation Ensure an unhindered ventilation For versions with a fan keep a minimum distance of 10 from the outside diameter of the fan cover in int...

Page 19: ...arboxes that are delivered with a ventilation unit are provided with a label Remove the transport locking device on the vent valve before initial commissioning Loosely enclosed vent valves must be mou...

Page 20: ...Mounting position M4 C Mounting position M5 F Mounting position M6 E Filling and ventilation Check Drain G50BS122 G50BS140 G50BS166 Mechanical installation Installation Ventilation 20...

Page 21: ...G50BS195 BS245 Mounting position M1 A Mounting position M2 D Mounting position M3 B Filling and ventilation Check Drain Mechanical installation Installation Ventilation 21...

Page 22: ...ng level is required in the gearbox As a result of the reduced volume of air in the gearbox this may lead to oil escaping from the ventilation at higher input speeds The oil compensation reservoir inc...

Page 23: ...Dimensions Dimensions are contained in the configuration document Mechanical installation Dimensions 23...

Page 24: ...ive between flange and mounting surface Thread M3 M4 M5 M6 M8 M10 M12 M16 M20 M24 M27 M30 Strength Tightening torque Nm 10 8 8 Nm 1 3 3 0 5 9 10 1 24 6 48 84 206 415 714 1050 1428 10 9 Nm 1 9 4 6 8 6...

Page 25: ...fit tolerance h6 Material yield point Re 360 MPa E module approx 210000 MPa Surface roughness Rz 15 m Concentricity to prevent unnecessary additional forces caused by tensioning 2 Remove rotating cove...

Page 26: ...htening torque Nm 12 6 14 14 30 14 30 14 34 Hollow shaft bore mm 50 65 75 80 85 105 125 Thread mm M8 M10 M10 M10 M12 M14 M14 Key size mm 13 17 17 17 19 22 22 Tightening torque Nm 34 70 70 70 121 193 1...

Page 27: ...tion F and 2 screws in Position E How to align the gearbox shaft with the machine shaft 1 Loosen fixing screws foot on gearbox and foot on machine housing until the foot can be moved on both the gearb...

Page 28: ...cover with integrated mounting pins into the bore holes on the housing flange Gearboxes G50BS221 G50BS245 X 1 2 3 X 1 Shrink disc cover 2 Cheese head screw 3 Reducing bush 1 Screw reducing bushes 3 in...

Page 29: ...of the gearbox torque arm and fixing strap of the machine as shown 2 Tighten nuts until the rubber buffers are pretensioned by the c7dimension 3 Counter the screw connection with a second nut Gearbox...

Page 30: ...e system or machine is responsible for adherence to the limits required in connection with EMC legislation Operation on an external inverter A max pulse voltage amplitude of Upk 1560 V at the motor te...

Page 31: ...erminal box itself must be sealed so that they are dust tight and waterproof The smallest air gaps between uncoated live parts and against earth must not fall below the following values Minimum requir...

Page 32: ...inding phase V1 L2 W1 L3 PE PE PE conductor Terminal box DC brake Contact Name Meaning BD1 Brake BD2 Brake Terminal box resolver Contact Name Meaning B1 Ref Transformer windings reference windings B2...

Page 33: ...Meaning B1 UB Supply B2 GND Mass B3 A Track A COS B4 A Track A inverse COS B5 B Track B SIN B6 B Track B inverse SIN B7 Daten EnDat interface data B8 Daten Data inverse EnDat interface B20 Takt EnDat...

Page 34: ...or assignment Standard connection Power and brake One Cable Technology OCT Power connection brake feedback and temperature monitoring Motor Connector Motor Connector Motor Connector Motor Connector MC...

Page 35: ...C 2 BD2 Brake DC AC 4 U Power phase U 5 V Power phase V 6 W Power phase W ICN M40 connector assignment 8 pole 1 2 W U V ICN M40 8 pole Contact Name Meaning U U Power phase U BD1 Holding brake BD2 Hold...

Page 36: ...ed 10 Schirm Encoder housing shield 11 Temperature monitoring PT1000 12 Temperature monitoring PT1000 ICN M23 connector assignment Incremental and SinCos absolute value encoder Hiperface 1 2 3 4 5 6 7...

Page 37: ...sensor 7 UB Supply 8 Takt EnDat interface cycle 9 Takt Inverse EnDat interface cycle 10 GND Mass 11 Schirm Encoder housing shield 12 B Track B 13 B Track B inverse SIN 14 Daten EnDat interface data 15...

Page 38: ...V ICN M23 Hybrid for One Cable Technology OCT with digital absolute value encoder Contact Name Meaning U U Power phase U V V Power phase V W W Power phase W PE PE PE A BD1 Holding brake B BD2 Holding...

Page 39: ...th digital absolute value encoder Contact Name Meaning U U Power phase U V V Power phase V W W Power phase W A BD1 Holding brake B BD2 Holding brake PE PE PE N Not assigned DSL1 VCC data DSL2 GND data...

Page 40: ...class due to incorrect mounting Malfunctions may occur ICN connector with screwed connection Do not remove O ring ICN connector with bayonet lock remove O ring and dispose of it 1 1 When connecting th...

Page 41: ...upplied and discharged Has the PE conductor been connected correctly Are the protective devices against overheating e g thermal sensor evaluation working Has the inverter been parameterized suitably f...

Page 42: ...on carry out inspections on a regular basis Pay special attention to Unusual noises Irregular running Increased vibration Loose fixing elements Condition of electrical cables Speed variations Deposits...

Page 43: ...of foreign bodies Brake The brakes are not accessible from the outside Maintenance work of the brake must only be carried out by Lenze Service personnel Feedback WARNING Functional safety Certain feed...

Page 44: ...mount approx 5 grams Annually Check vent valve Check whether air can pass through the breather element If it shows blockages replace it According to diagram at the latest as specified in the lubricant...

Page 45: ...Add 10 C 3 Determined the change interval from the diagram Position Of the drain plug 4Ventilation 19 C D B A 1000 100 60 10000 50000 70 80 90 110 A Oil sump temperature C C Synthetic oil CLP HC CLP...

Page 46: ...arbox type and the mounting position M1 M6 make these according to the following templates The gearbox type and mounting position are indicated on the nameplate 4Nameplates 10 The oil level must be wi...

Page 47: ...Template Dipsticks for G50BS122 100 mm 50 10 0 M1 M3 M4 M6 M2 M5 Maintenance Maintenance work 47...

Page 48: ...Template Dipsticks for G50BS140 M1 M3 M6 M5 M2 M4 mm 100 50 10 0 Maintenance Maintenance work 48...

Page 49: ...ion of the dipstick in the template 3 Carefully pull out the dipstick and determine the lubricant level The lubricant level must be within the marked range of the dipstick 4 If the lubricant level is...

Page 50: ...ubricant NOTICE Change from standard lubricant CLP or CLP HC to food grade lubricant CLP USDA H1 The drain holes do not always allow complete draining of the gearbox A residual amount of the lubricant...

Page 51: ...roller bearing 30 C 70 C Lubcon Thermoplex 2TML 40 C 80 C Kl ber Asonic GHY 72 Biolubricant lubricant for forestry agriculture and water supply and distribution 40 C 50 C Fuchs Plantogel 0120S How to...

Page 52: ...operation of the drive system First check the possible causes of malfunction according to the 4Diagnostics and fault elimination 53 If the fault cannot be remedied using one of the measures listed pl...

Page 53: ...ns and material must be observed Machine shaft and hollow shaft bore not sufficiently degreased Wrong component part dimensions Fits roughnesses Yield point of machine shaft material is too low Re 300...

Page 54: ...representation China CEL mark EFUP mark Protection of persons and device protection Protection class EN IEC 60529 EN IEC 60034 5 IP54 Self ventilated MCS06 MCS19 Forced ventilated MCS12 MCS19 IP65 Se...

Page 55: ...0 C Operation without brake 3K3 15 40 C Operation without brake forced ventilated 3K3 20 40 C Operation without brake self ventilated Site altitude 0 1000 m amsl Without current derating 1000 4000 m a...

Page 56: ...current Irated A 2 40 1 30 2 50 1 50 2 90 1 60 Max current Imax A 10 8 5 40 10 5 5 30 11 8 5 90 Rated voltage Vrated V 135 225 180 320 190 325 Rated frequency frated Hz 400 270 400 270 400 270 Moment...

Page 57: ...2 50 6 90 Max current Imax A 20 0 10 0 30 0 40 0 15 0 64 0 Rated voltage Vrated V 210 320 230 190 330 180 Rated frequency frated Hz 400 270 400 400 250 340 Moment of inertia J kgcm 1 10 1 10 1 50 1 9...

Page 58: ...2 60 5 70 3 80 Max current Imax A 20 0 32 0 20 0 10 0 24 0 12 0 Rated voltage Vrated V 300 295 310 345 325 300 Rated frequency frated Hz 270 270 270 130 235 100 Moment of inertia J kgcm 1 90 2 80 4 00...

Page 59: ...50 11 9 6 60 Max current Imax A 56 0 28 0 33 0 16 5 51 5 25 8 Rated voltage Vrated V 300 330 295 305 295 325 Rated frequency frated Hz 270 130 240 100 215 100 Moment of inertia J kgcm 10 6 10 6 8 10...

Page 60: ...8 14 0 8 60 Max current Imax A 74 5 92 0 37 3 46 0 62 5 31 3 Rated voltage Vrated V 275 315 315 340 300 335 Rated frequency frated Hz 215 215 100 90 200 95 Moment of inertia J kgcm 23 4 34 7 23 4 34...

Page 61: ...18 5 19 0 12 3 14 3 Max current Imax A 89 6 120 44 8 60 0 Rated voltage Vrated V 300 320 330 330 Rated frequency frated Hz 200 200 95 90 Moment of inertia J kgcm 105 160 105 160 Efficiency 0 93 0 93 0...

Page 62: ...Irated A 7 50 4 10 11 7 6 70 5 60 3 00 Max current Imax A 24 0 12 0 57 0 28 0 20 0 10 0 Rated voltage Vrated V 320 310 295 300 300 330 Rated frequency frated Hz 225 90 260 110 235 110 Moment of inert...

Page 63: ...0 20 8 11 8 Max current Imax A 33 0 16 5 51 5 25 8 74 5 37 3 Rated voltage Vrated V 325 345 325 335 310 335 Rated frequency frated Hz 200 90 185 80 200 90 Moment of inertia J kgcm 8 10 8 10 14 2 14 2...

Page 64: ...11 3 31 0 29 5 Max current Imax A 92 0 46 0 62 5 31 3 89 6 120 Rated voltage Vrated V 325 330 320 320 315 315 Rated frequency frated Hz 175 70 190 80 190 190 Moment of inertia J kgcm 34 7 34 7 65 0 6...

Page 65: ...rrent Irated A 18 3 21 3 Max current Imax A 44 8 60 0 Rated voltage Vrated V 320 310 Rated frequency frated Hz 80 80 Moment of inertia J kgcm 105 160 Efficiency 0 89 0 9 Torque constant Kt0 150 C Nm A...

Page 66: ...ated A 4 00 2 50 3 40 2 90 3 60 2 90 Max current Imax A 18 5 10 8 16 5 10 5 16 0 11 8 Rated voltage Vrated V 85 125 125 165 150 175 Rated frequency frated Hz 400 270 400 270 400 270 Moment of inertia...

Page 67: ...00 6 80 Max current Imax A 39 0 20 0 52 5 57 0 30 0 40 0 Rated voltage Vrated V 110 165 125 145 160 160 Rated frequency frated Hz 400 270 400 400 250 270 Moment of inertia J kgcm 1 10 1 10 1 50 1 90 1...

Page 68: ...0 5 20 10 5 Max current Imax A 64 0 24 0 57 0 40 0 20 0 39 0 Rated voltage Vrated V 145 158 165 155 175 165 Rated frequency frated Hz 270 100 130 270 130 200 Moment of inertia J kgcm 2 80 7 30 10 6 4...

Page 69: ...with the recycling triangle Example 21 other cardboard REACH Lenze products are subject to REGULATION EC No 1907 2006 REACH Regulation UKCA S I 2008 2852 The REACH Enforcement Regulations 2008 When u...

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