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Description

Leuze electronic GmbH + Co. KG

BPS 37

8

3

Description

For information on technical data and characteristics, refer to Chapter 4.

3.1

Device construction of the BPS 37

Figure 3.1: Device construction of the BPS 37

3.2

Application

Wherever systems are moved automatically, it is necessary to uniquely determine their respective posi

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tions. This is achieved using various measurement procedures. In addition to mechanical measurement 

sensors, optical methods are particularly well suited for determining positions as they operate without 

mechanical wear and slippage.
Unlike other optical measurement methods, the bar code positioning system is not restricted to linear 

movements. It can also be used flexibly in curved systems. Anywhere the long-wearing bar code tape can 

be attached, it is possible to use the BPS to determine the position to within a millimeter.
Guide tolerances of the system play no roll as the permitted distance range between tape and BPS allows 

for large deviations in distance.

3.3

Function

The BPS uses visible red laser light to determine its position relative to the bar code tape. This essentially 

takes place in three steps:
1. Reading a code on the bar code tape

2. Determining the position of the read code in the scanning area of the laser beam

3. Calculating the position to within a millimeter using the code information and code position
The position value is then passed on via the standardized SSI interface (synchronous serial interface) to 

the drive system of the vehicle for which the position is to be determined.

3.4

Advantages

• Easy mounting and commissioning
• Teach function for the "zero point", i.e. it is not necessary to exactly affix the bar code tape.
• Data output via SSI interface; BPS can be connected instead of a conventional rotary encoder.
• The function of the BPS makes it possible to attach the bar code tape only at those locations where 

it is necessary that the position be known exactly.

• Positioning of non-linear movements as well
• No referencing necessary following a voltage drop
• Thanks to the large scanning depth, it is possible to compensate for mechanical tolerances.
• It is possible to exactly determine positions from distances of 10000 meters

Laser-beam exit 

window

4x M3 mounting threads on the 

rear of the device

15-pin sub-D con

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nector on the bot

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tom of the device

Dovetail 

fastening grooves

Summary of Contents for 50037188

Page 1: ...BPS 37 Bar code positioning system SSI interface Original operating instructions EN 2021 01 08 50124376 We reserve the right to make technical changes...

Page 2: ...Leuze electronic GmbH Co KG BPS 37 2 2021 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze com...

Page 3: ...ccessories 14 5 1 1 Connection units connector hood 14 5 1 2 Mounting accessories 15 5 1 3 Interconnection cable 16 6 Installation 17 6 1 Storage transportation 17 6 2 Mounting 17 6 2 1 Device arrange...

Page 4: ...lling the BPSConfig software 29 9 2 Overview of commands and parameters 30 9 2 1 General online commands 30 9 2 2 General parameter structure 30 10 Maintenance 32 10 1 General maintenance information...

Page 5: ...ed drawing 15 Figure 5 2 BT 56 mounting device 16 Figure 6 1 Mounting example BPS 37 18 Figure 6 2 Beam exit on the BPS 37 19 Figure 6 3 Application example 19 Figure 6 4 BPS 37 sub D pin assignments...

Page 6: ...egrated heating also fulfill the cUL requirements Underwriters Laboratory Inc for the USA and Canada The manufacturer of the product Leuze electronic GmbH Co KG in D 73277 Owen possesses a certi fied...

Page 7: ...the travel and lifting axes Crane bridges and trolleys Side tracking skates Electrical monorail systems Elevators 2 2 Foreseeable misuse Any use other than that defined under Intended use or which goe...

Page 8: ...ical systems and indepen dently detect possible dangers In Germany certified electricians must fulfill the requirements of accident prevention regulations BGV A3 e g electrician foreman In other count...

Page 9: ...oint the laser beam of the device at persons Interrupt the laser beam using a non transparent non reflective object if the laser beam is accidentally directed towards a person When mounting and aligni...

Page 10: ...ion relative to the bar code tape This essentially takes place in three steps 1 Reading a code on the bar code tape 2 Determining the position of the read code in the scanning area of the laser beam 3...

Page 11: ...S is replaced and can show parameters and operating data on a display MA 4D 7 A listing of the available connection units and associated short descriptions can be found in Chapter 5 Separate data shee...

Page 12: ...Description Leuze electronic GmbH Co KG BPS 37 10 With MS 37 103 modular connector hood Figure 3 4 BPS connection with MS 37 103 modular connector hood BPS 37 MS 37 103 SSI PWR Service...

Page 13: ...Gray coded Service interface RS 232 with fixed data format 9600Bd 8 data bits no parity 1 stop bit Ports 1 switching output 1 switching input Green LED Device ready power on Operating voltage 10 30 V...

Page 14: ...g window whether or not the supply voltage is applied 4 3 Dimensioned drawings BPS 37 S M 100 BPS 37 S M 100 H Figure 4 1 BPS 37 dimensioned drawing NOTE Two models of the BPS 37 are available BPS 37...

Page 15: ...7 reading field curve Figure 4 3 BPS 37 reading field curve MS 37 103 A BPS 37 all dimensions in mm Note The BUS OUT and SW IN OUT connections are sealed with caps upon de livery A 80 60 40 20 0 20 40...

Page 16: ...ing the resolution Parameter memory for the BPS the BPS can be exchanged without the need for reconfiguration Display MA 4D 7 only NOTE Products from Leuze electronic GmbH Co KG can be ordered from an...

Page 17: ...S 37 103 is intended for the easy connection of the BPS 37 with M12 connection technology If offers the following advantages over the installation of the BPS 37 as a stand alone device M12 connectors...

Page 18: ...5 1 3 Interconnection cable A special interconnection cable is available for the connection between BPS and connection units This interconnection cable may be used for the connection units MA 4 7 as...

Page 19: ...soft cloth before mounting Remove all packaging remains e g carton fibers or styrofoam balls 6 2 Mounting Accessories The mounting system BT 56 is available for installation It may be ordered separate...

Page 20: ...termined from the scanning curve must be adhered to at all areas at which a position determination is to be made The BPS should be mounted inclined by 10 in the vertical axis towards the bar code tape...

Page 21: ...equired environmental conditions humidity temperature possible soiling of the reading window due to liquids abrasion by boxes or packaging material resi dues lowest possible chance of damage to the sc...

Page 22: ...insulation and safety transformers according to DIN VDE 0551 IEC 742 Be sure that the protective conductor is connected correctly Fault free operation is only guaranteed when the device is properly e...

Page 23: ...th a switching input and a switching output The connection of the switching input and output is made in accordance with Figure 6 7 Pin 13 Reserve Pin 14 Reserve Pin 15 GND Supply voltage 0VDC NOTE Ens...

Page 24: ...hing output The switching output connection between SWOUT1 pin 10 and GND pin 15 is normally open In the standard setting SWOUT1 is closed in the event of a positioning error You can configure the swi...

Page 25: ...ore cross section It is not possible to loop the supply voltage through to other loads NOTE Cables with a wire cross section of 0 5 mm or 0 75 mm are not available as ready made cables from Leuze elec...

Page 26: ...GND Negative supply voltage 0VDC 4 SWIN Switching input 5 FE Functional earth Thread FE Functional earth housing PWR SWIN SWOUT 3 2 1 4 GND VIN FE M12 connector A coded ATTENTION Degree of protection...

Page 27: ...2 service interface 3 GNDIN Reference ground RS 232 4 RXD RXD signal RS 232 service interface 5 SERV Bridge to GND service operation via RS232 interface Thread FE Functional earth housing SERVICE 1 2...

Page 28: ...se it Using the parameter options made available by the BPS you can configure the BPS to suit your individual area of application For instructions regarding the various setting options refer to Chapte...

Page 29: ...ely wired RS 232 interface independent from the BPS s configuration for standard operation Transmission rate 9600 baud No parity 8 data bits 1 stop bit Prefix STX Postfix CR LF Activate service interf...

Page 30: ...the BPS s readiness for operation 8 2 MS 37 103 display elements On the modular connector hood there is a status LED which indicates the state of the device State Meaning Off Voltage off Green flashi...

Page 31: ...stallation CD in your CD drive Call up the installation file e g Setup exe The following window appears Installation window Figure 9 1 Installation window Confirm the following license agreement and s...

Page 32: ...urement length 10000 meter MNx yzzzzzzz Set preset value x T value is stored temporarily the value is erased after switching on and off x D value is stored permanently in the EPROM y sign for preset v...

Page 33: ...g setting the counting direction or the resolution Measurement value ranges can be defined in this folder If the mea surement values rise above or drop below these values the BPS should respond approp...

Page 34: ...ng Clean the glass window of the BPS 37 with a soft cloth when soiled 10 2 Repairs servicing Repairs to the device must only be carried out by the manufacturer Contact your Leuze distributor or servic...

Page 35: ...Appendix Leuze electronic GmbH Co KG BPS 37 33 11 Appendix 11 1 EC Declaration of Conformity...

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