Leuze CSL 505, Original Operating Instructions

Page 1: ...We reserve the right to make technical changes EN 2020 11 14 50128679 Original operating instructions CSL 505 Switching light curtains ...

Page 2: ... 2020 Leuze electronic GmbH Co KG In der Braike 1 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze de ...

Page 3: ...9 Pulse stretching ms 15 3 5 10 Top blanking 15 3 5 11 Relative switching threshold Warn 15 3 5 12 Warn signal delay s 16 3 5 13 Power up teach delay s 16 3 5 14 Blanking warning 16 3 5 15 Overview table of configuration values for receiver 17 3 6 Parameters transmitter 19 3 6 1 High signal or Low signal at input 19 3 6 2 Operating range 20 4 Mounting and commissioning 21 4 1 Electrical connection...

Page 4: ...s Error diagnostics 26 Figure 7 CSL 505 with beam spacing 5 mm 30 Figure 8 CSL 505 with beam spacing 5 mm 31 Table 1 Output functions pin 2 pin 4 11 Table 2 Beam mode 12 Table 3 Automatic beam blanking 14 Table 4 Output functions 14 Table 5 Configuration values Receiver 18 Table 6 High signal and Low signal at input 19 Table 7 Operating range 20 Table 8 Configuration values for transmitter 20 Tabl...

Page 5: ...xt messages which must strictly be observed Failure to observe the provided instructions could lead to personal injury or damage to equipment NOTE This symbol indicates text passages containing important information 1 3 Declaration of Conformity The product satisfies the following standards EU Directive 2004 108 EC Interference emission EN 55022 2010 Interference rejection EN 55024 2010 Degree of ...

Page 6: ...an element of proper use In particular unauthorized uses include rooms with explosive atmospheres for medical purposes in circuits which are relevant to safety ATTENTION The CSL 505 switching light curtains as well as their components are not certified safety components within the meaning of the EU machinery directive They are not allowed to be used as a safety component with human protection func...

Page 7: ...ting device must not be hindered in any way The system must be secured to prevent it from being switched on again Safety regulations Observe the locally applicable legal regulations and the rules of the employer s liability insurance association Qualified personnel Mounting commissioning and maintenance of the device must only be carried out by qualified personnel Installation and electrical conne...

Page 8: ... light beams between the transmitter bar and receiver bar is interrupted this is registered by the evaluation electronics and signaled at the push pull signal outputs 3 2 Performance characteristics No separate evaluation unit required The device is operated directly from a 24 V DC supply Two short circuit proof push pull signal outputs Can therefore be used both as PNP and as NPN Plug and play Th...

Page 9: ...ia the transmitter and others via the receiver For a complete list see Table 5 Configuration values Receiver on page 18 and Table 8 Configuration values for transmitter on page 20 1 Connect the CSL505 interface part number 50132069 to the 24 V DC power supply unit as indicated by the labeling 2 Connect the RS232 interconnection cable included in the scope of delivery to the PC 3 Connect the transm...

Page 10: ...orted via the menu File Load parameter file or by clicking the File Load button The connected receiver bar can be activated and deactivated using the Power X button In general parameters are changed in the white fields Changed values are indicated by italic text with a yellow field background ATTENTION After entering numeric values you must confirm the entry with Return After completing changes to...

Page 11: ...in 2 and pin 4 at the receiver The function of the outputs can be set using the parameter Output functions pin 2 pin 4 For further information see also the special case 3 5 6 Start beam of second switching range on page 14 Output assignment Pin 2 Pin 4 Normal Signal Warning normal i e active when warning is output Normal with inverted warning output Signal Warning inverted i e active when device o...

Page 12: ... last first or last load load load Number of beams n 2n 1 3n 2 4n 4 5n 6 Max perm number of phys beams n 160 80 54 41 33 Sketch Table 2 Beam mode NOTE A teach event must be performed after this parameter is changed A higher number of beams also increases the cycle time A total of max 160 logical beams are possible Factory settings Receiver Pin 1 Pin 3 Description 24 V DC GND Only parallel beams GN...

Page 13: ...effect of reflection bypass High switching threshold Tolerate rough environmental conditions Low switching threshold Input option 0 255 Factory setting 85 3 5 5 Blanking of beams Various options are available for blanking beams It is important to note that the synchronization beam must always remain active 3 5 5 1 Manual blanking via CSL505 software You configure manual blanking in the beam config...

Page 14: ...beams to be blanked automatically Automatic beam blanking 0 None 1 1 beam 2 2 beams of same type Table 3 Automatic beam blanking 3 5 6 Start beam of second switching range With Start beam of second switching range you split the CSL 505 switching light curtain into two ranges The state of the ranges is indicated at the outputs pin 2 and pin 4 Output functions Pin 2 Pin 4 Normal Range 1 Range 2 Norm...

Page 15: ...Smoothing range 1 2 Smoothing range 2 3 Start beam of second switching range 10 If for example beam 4 and 7 are interrupted range 1 switches if beams 10 11 and 20 are interrupted the second range switches 3 5 9 Pulse stretching ms The parameter value Pulse stretching ms delays the change in state of the switching outputs by the set value in milliseconds ms A maximum delay of 255 ms is possible Inp...

Page 16: ... activated at power up After a time in seconds has elapsed the determined reference values are saved in a non volatile memory provided that the monitoring range was free Otherwise the original reference values are used This teach event at power up is deactivated with 0 and 255 Input option 0 255 Factory setting 0 3 5 14 Blanking warning Blanking warning specifies the position beam number as of whi...

Page 17: ...automatically Autom beam bl delay s 0 0 255 Time that must pass before a beam interruption is blanked Specified in seconds Automatic beam blanking 0 0 160 Number of consecutive beams of the same type which can be blanked Start beam of second switching range 0 This beam is the beginning of the 2nd range Recommended for parallel beam mode only Synchronization beam first first Synchronization using f...

Page 18: ...ch delay s 254 0 255 Improved teach behavior beginning with V 1 1 Allows the reference values to be saved 1 to 255 seconds after switching on Blanking threshold 100 0 255 Signal strength below which beams are blanked during the teach event 0 deactivates the function Blanking warning 0 0 160 Beam number as of which an error message is issued in the event of blanking not defective Table 5 Configurat...

Page 19: ...on with active transmitter input or Low signal at input for transmitter deactivation with inactive transmitter input Parameter High signal at input or Low signal at input for deactivation with signal at transmitter input Active Inactive Low High Low High Comment 0 0 0 0 Transmitter deactivation off 0 1 1 0 Only the synchronization beam is switched off The warning output remains unchanged e g for a...

Page 20: ...ithin the delay time transmitter deactivation is ended 1 Extended operating range 2 Reduced operating range 3 Time delay Table 7 Operating range Factory settings Transmitter Pin 1 Pin 3 Description 24 V DC GND Extended operating range 1000 5000 mm 10000 mm for ER GND 24 V DC Reduced operating range 300 1300 mm 3 6 2 1 Overview table of configuration values for transmitter Default value value range...

Page 21: ...nd receiver at the same height or with the same housing reference edge free of tension and with the base in full contact with the mounting surface The optical surfaces of transmitter and receiver must be parallel to and opposite one another The transmitter and receiver connections must point in the same direction For horizontally mounted measuring light curtains with lengths of more than 2 000 mm ...

Page 22: ...tically Are the devices mounted vertically 1 Hold a level against the front screen Check the vertical alignment 2 Hold a level against the side panel Check the vertical alignment Checking alignment of transmitter and receiver The following steps must be performed for the transmitter and receiver Rotate the transmitter and receiver about the vertical axis until the front screens of the devices are ...

Page 23: ... M8 connector version open cable end Pin Tx Rx 1 3 24 V DC GND 24 V DC GND 2 n c Dark switching 4 Tx_Off Light switching Used for the teach event By reversing the polarity of the supply voltages on the transmitter and receiver it is possible to switch between predefined device functions Transmitter Pin 1 Pin 3 Description 24 V DC GND Extended operating range 1000 5000 mm GND 24 V DC Reduced operat...

Page 24: ...ersion up to and including V2 21 The newer devices are equipped with firmware version beginning with V2 22 4 2 1 Teach event for devices prior to 40 2017 firmware version up to V 2 21 The firmware version is displayed in the lower right area of the configuration software if the light curtain is connected to the software see Figure 3 With this firmware version the Power up teach delay parameter sto...

Page 25: ...dicate a successful teach as follows LED 1 Continuous light LED 2 Double flashing 4 Switch off the device 5 On the receiver disconnect pin 2 Q1_RX from 24 VDC 4 2 3 Optional teach in adapter If multiple light curtains are installed at the same time teach in adapter PA1 XTSX M12 part number 50124709 simplifies the teach event enormously It is connected between receiver and connection cable Connecti...

Page 26: ...ror Free Flashes Off Minor error Beam interrupted Flashes double Off Configuration error Unknown Flashes Flashes in phase Serious error Unknown Flashes Flashes out of phase Serious error Unknown Continuous light Double flashing Teach event successful Free Table 9 LED indicators of receiver bar Minor error The CSL 505 switching light curtain continues to operate but with reduced functionality e g b...

Page 27: ...P type or a light switching Vario B NPN type pin 2 of the CSL505 receiver must be used instead of pin 4 In existing installations with a Vario B diagonal beam type the CSL505 switching light curtain must be connected with the polarity of the voltage supply reversed at pin 1 and pin 3 4 4 2 Transmitter bar In existing installations with all Vario B types the function assignment of the electrical co...

Page 28: ...r maintenance If the front cover should become soiled clean it with a moist cloth Do not use any cleaners which contain solvents to clean Do not use any high pressure cleaners or steam jet cleaners When cleaning take care not to scratch the front cover If necessary realign the light curtain and perform the teach event again ...

Page 29: ...olarity protected grounded voltage supply Power consumption Extended operating range Nominal 3 1 W peak 6 5 W 2 MHz 100 µs Reduced operating range Nominal 1 3 W peak 2 3 W 2 MHz 100 µs Switch on current Max 7 5 A 40 µs Outputs Push pull switching current max 150 mA Input of transmitter Positive switching permissible input voltage 0 to 30 V DC Input resistance typ 6 kΩ switching threshold typ 4 V P...

Page 30: ...Transmitter R Receiver ss Beam spacing 05 12 5 25 50 100 5 mm 12 5 mm 25 mm 50 mm 100 mm xxxx Measurement field length mm dependent on beam spacing Values see tables vv Special variant VB Profile and mounting system compatible with VARIO B ee Electrical connection M8 M8 connector xxxx length of the cable tail in mm Table 11 Part number code 6 3 Dimensioned drawings Figure 7 CSL 505 with beam spaci...

Page 31: ... length B Profile length D AB BB BK Y X CSL505 R05 35 M8 CSL505 T05 35 M8 5 8 35 120 4 108 6 17 5 67 5 CSL505 R05 75 M8 CSL505 T05 75 M8 5 16 75 160 4 148 6 17 5 67 5 CSL505 R05 115 M8 CSL505 T05 115 M8 5 24 115 200 4 188 6 17 5 67 5 CSL505 R05 155 M8 CSL505 T05 155 M8 5 32 155 240 4 228 6 17 5 67 5 CSL505 R05 195 M8 CSL505 T05 195 M8 5 40 195 280 4 268 6 17 5 67 5 CSL505 R05 195 40004 CSL505 T05 ...

Page 32: ...505 R12 5 588 M8 CSL505 T12 5 588 M8 12 5 48 588 650 2 500 75 13 5 48 5 CSL505 R12 5 688 M8 CSL505 T12 5 688 M8 12 5 56 688 750 2 600 75 13 5 48 5 CSL505 R12 5 788 M8 CSL505 T12 5 788 M8 12 5 64 788 850 2 700 75 13 5 48 5 CSL505 R12 5 888 M8 CSL505 T12 5 888 M8 12 5 72 887 5 950 2 800 75 13 5 49 0 CSL505 R12 5 988 M8 CSL505 T12 5 988 M8 12 5 80 987 5 1050 3 400 125 13 5 49 0 CSL505 R25 175 M8 CSL5...

Page 33: ... 0 CSL505 R25 1775 M8 CSL505 T25 1775 M8 25 72 1775 1850 4 500 175 20 0 55 0 CSL505 R25 1875 M8 CSL505 T25 1875 M8 25 76 1875 1950 4 600 75 20 0 55 0 CSL505 R25 1975 M8 CSL505 T25 1975 M8 25 80 1975 2050 4 600 125 20 0 55 0 CSL505 R25 2175 M8 7 CSL505 T25 2175 M8 7 25 88 2175 2250 5 500 125 20 0 55 0 CSL505 R25 2375 M8 7 CSL505 T25 2375 M8 7 25 96 2375 2450 5 520 185 20 0 55 0 CSL505 R50 350 M8 CS...

Page 34: ...umber of bore holes Y Distance housing edge last beam BK Bore hole to profile edgeX Distance housing edge first beam connection BB Bore hole to bore hole Profile length D X measurement field length Y all dimensions in mm Tolerance of the beam positions 2mm The following dimensions are applicable for special variant VB Designation Beam spacing A Number of beams Measur ement field length B Profile l...

Page 35: ... 80 20 165 CSL505 R25 2175 VB M8 8 CSL505 T25 2175 VB M8 8 25 88 2175 2360 5 520 140 20 165 CSL505 R25 2375 VB M8 8 CSL505 T25 2375 VB M8 8 25 96 2375 2560 5 600 80 20 165 CSL505 R50 350 VB M8 CSL505 T50 350 VB M8 50 8 350 560 2 400 80 20 190 CSL505 R50 750 VB M8 CSL505 T50 750 VB M8 50 16 750 960 3 400 80 20 190 CSL505 R50 1150 VB M8 CSL505 T50 1150 VB M8 50 24 1150 1360 3 600 80 20 190 CSL505 R5...

Page 36: ... M8 CSL505 T100 2300 VB M8 100 24 2300 2570 5 600 85 20 250 CSL505 R100 2700 VB M8 CSL505 T100 2700 VB M8 100 28 2700 2970 5 700 85 20 250 CSL505 R100 3100 VB M8 CSL505 T100 3100 VB M8 100 32 3100 3370 5 800 85 20 250 Table 14 Dimensions of CSL 505 special variant VB Legend AB Number of bore holes Y Distance housing edge last beam BK Bore hole to profile edgeX Distance housing edge first beam conn...

Page 37: ...in axial PVC cable length 10 000 mm open cable end 50130853 KD U M8 4A V1 200 Connection cable M8 socket 4 pin axial PVC cable length 20 000 mm open cable end 50130854 KD U M8 4A P1 020 Connection cable M8 socket 4 pin axial PUR cable length 2 000 mm open cable end 50130856 KD U M8 4A P1 050 Connection cable M8 socket 4 pin axial PUR cable length 5 000 mm open cable end 50130875 KD U M8 4W P1 050 ...