Leuze MLC 530 SPG, Original Operating Instructions

Page 1: ...We reserve the right to make technical changes EN 2022 02 15 50132717 Original operating instructions MLC 530 SPG Safety Light Curtains...

Page 2: ...2022 Leuze electronic GmbH Co KG In der Braike 1 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 www leuze com info leuze com Leuze electronic GmbH Co KG MLC 530 SPG 2...

Page 3: ...4 Smart Process Gating 18 4 1 Overview and principle 18 4 2 SPG requirements 21 4 3 SPG checklist for programmers 23 4 4 SPG operating modes 24 4 4 1 Operating mode 1 Qualified stop 25 4 4 2 Operatin...

Page 4: ...6 8 1 Pin assignment transmitter and receiver 67 8 1 1 MLC 500 transmitter 67 8 1 2 MLC 530 SPG receiver 69 8 2 Operating mode 1 69 8 3 Operating mode 4 70 8 4 Operating mode 5 71 8 5 Operating mode 6...

Page 5: ...Table of contents Leuze electronic GmbH Co KG MLC 530 SPG 5 16 Order guide and accessories 99 17 EU EC Declaration of Conformity 105...

Page 6: ...not followed Tab 1 2 Other symbols Symbol for tips Text passages with this symbol provide you with further information Symbol for action steps Text passages with this symbol instruct you to perform a...

Page 7: ...n Consecutive scans of the protective field from the first to the last beam Safety sensor System consisting of transmitter and receiver SIL Safety Integrity Level SPG Smart Process Gating TH Timer hal...

Page 8: ...conversions maintenance work and inspections the system is securely shut down and protected against being restarted 2 1 1 Intended use The safety sensor may only be used after it has been selected in...

Page 9: ...4 m s Operating mode 5 0 2 m s 2 1 2 Foreseeable misuse Any use other than that defined under the Approved purpose or which goes beyond that use is consid ered improper use In principle the safety se...

Page 10: ...edge and experience in the mounting electrical installation and the operation and mainte nance of the safety sensor in accordance with the requirements listed above Commissioning and testing Experienc...

Page 11: ...elevant information to the operating company Adhering to all regulations and directives for the safe commissioning of the machine The operator of the machine is responsible for Instructing the operato...

Page 12: ...vice overview of the MLC family The series is characterized by four different receiver classes Basic Standard Extended SPG with spe cific features and properties see table below Tab 3 1 Device models...

Page 13: ...ications Device synchronization The synchronization of receiver and transmitter for creating a functioning protective field is done optically i e without cables via two specially coded synchronization...

Page 14: ...onnection technology The transmitter and receiver feature an M12 connector as an interface to the machine control with the fol lowing number of pins Device model Device type Device plug MLC 500 Transm...

Page 15: ...izing the operating state are located on the receiver 1 4 5 6 2 7 3 1 LED1 red green 2 LED2 yellow 3 LED3 blue 4 OSSD icon 5 RES icon 6 Blanking SPG icon 7 7 segment display Fig 3 4 Indicators on the...

Page 16: ...e third of the protective field Segment 3 beam area in lower third of the protective field For error diagnostics F Failure internal device error E Error external error U Usage info application error F...

Page 17: ...Description On All beams in the beam area are uninterrupted Flashing At least one but not all beams in the beam area are uninterrupted Switched off All beams in the beam area are interrupted When the...

Page 18: ...ging function takes place by means of two independent control signals A CS switching signal controller signal from a control A PFI protective field violation signal that was triggered by the transport...

Page 19: ...The number of the selected operating mode is displayed statically on the 7 segment display of the re ceiver Operating mode 1 SPG with qualified stop function see chapter 4 4 1 Operating mode 1 Qualifi...

Page 20: ...The following SPG functions are available in all SPG operating modes Gating termination by the control see chapter 4 5 1 Controlled gating end Gating timeout extension see chapter 4 5 2 Gating timeout...

Page 21: ...NING Reduce conveyor speed If the time at which the object exits the protective field is not known to the control the conveyor speed must be reduced to the maximum value that is permissible for automa...

Page 22: ...hanged conveyor speeds In accordance with the risk assessment or machine specific C standard deviations may be possible under certain circumstances Adherence to the limits of 200 mm before and after t...

Page 23: ...G operation Criterion satisfied Remark The CS switching signal is not gener ated directly by a person If a sensor is used to derive the CS signal this sensor signal may only be used indirectly e g thr...

Page 24: ...re ceiver Tab 4 3 Overview of the functions in the individual operating modes Operating mode Functions 1 4 5 6 Performance Level PL d with standard control PL e with safety control Minimum time for en...

Page 25: ...The TH timer hold signal from the control must not be generated by inverting the CS switching signal Operating mode 1 is intended primarily for SPG use at lower conveyor speeds 0 1 m s e g in the aut...

Page 26: ...active Gating active a Antivalent signal change between CS and TH t1 4 s Fig 4 3 Operating mode 1 Qualified stop 4 4 2 Operating mode 4 standard with short tolerance times The following functions are...

Page 27: ...performed by the control see chapter 4 5 1 Con trolled gating end CS PFI t1 GA t3 t2 t4 CS Switching signal from the control TH Timer hold signal from the control optional PFI Protective field interru...

Page 28: ...In operating mode 5 non safe controls can also be used Performance Level PL d is thereby achieved The operating mode 5 is intended primarily for conveyor speeds 0 2 m s such as they are used in e g th...

Page 29: ...5 Operating mode 6 Partial gating Qualified stop function MaxiScan Start restart interlock active see chapter 5 1 Start restart interlock RES The following functions can be selected as well Gating ti...

Page 30: ...bility exists to perform a qualified stop NOTICE Monitoring of pendulum flaps If operating mode 6 is to be used to monitor the pendulum flaps the following additional safety information must be observ...

Page 31: ...CS PFI GA a t1 t2 t4 t3 CS Switching signal from the control TH Timer hold signal from the control a Antivalent signal change between CS and TH PFI Protective field interrupted GA Gating active t1 4...

Page 32: ...used to maintain the necessary distance of less than 200 mm between trans port material and protective field at the end of gating The initiated gating sequence is ended upon removal of the CS switchin...

Page 33: ...g 4 8 Controlled gating end in operating modes 1 and 6 NOTICE If the distance between transport material and protective field is greater than 200 mm at the end of the gating process the controlled gat...

Page 34: ...length of the protective field is to be appropriately dimensioned The standard gating timeout of 10 minutes can optionally be extended by another control signal TH timer hold signal from the control...

Page 35: ...GA Gating active t1 4 s t4 1 h Fig 4 10 Gating sequence reset If the CS switching signal is applied for more than 4 s without the protective field being interrupted the de vice switches to protective...

Page 36: ...zone can be viewed from the reset button and that the entire process can be observed by the instructed person Before and during the gating restart ensure that there are no people in the danger zone Pe...

Page 37: ...the safety sensor are switched on Case 1 valid gating condition If a valid gating condition is found to exist the OSSDs remain in the ON state even if the reset button is released The system resumes i...

Page 38: ...access guarding the start restart interlock function is mandatory The protective device may only be operated without start restart interlock in certain exceptional cases and under certain conditions...

Page 39: ...again NOTICE Faulty function due to incorrect transmission channel Select the same transmission channel on the transmitter and corresponding receiver 5 3 Operating range selection In addition to sele...

Page 40: ...e gap in the protective field If necessary properly mount mechanical locks which are fixed firmly to the object see chap ter 15 1 General specifications to prevent the formation of shadows for example...

Page 41: ...an interruption of the lower synchronization beam an area of the conveyor system can be blanked if necessary 1 1 Blanked area Fig 5 1 Fixed blanking during gating Mechanical locks prevent access to t...

Page 42: ...y switch see chapter 9 4 Teaching of fixed blanking areas Mount all objects to be blanked in the protective field in the locations at which they are to be blanked Press the teach key switch and releas...

Page 43: ...e protective fields 6 1 Access guarding with SPG Typical application areas for the MLC 530 SPG for material infeed into or out of danger zones are in the au tomotive and intralogistics sectors Fig 6 1...

Page 44: ...or permissible SPG operation Criterion for SPG operation Criterion satis fied Remark Access guarding with material passage Yes Position of the transport material is known to the control Yes The curren...

Page 45: ...rating mode 1 see chapter 4 4 1 Op erating mode 1 Qualified stop Distance from the transport mate rial to the protective device 200 mm No additional measure necessary since it is not possible to squee...

Page 46: ...es are transported in longitudinal direction into a film wrapping machine wrapper Required Performance Level PL d To detect an incoming pallet two sensors are mounted PS1 and PS2 The sensors are mount...

Page 47: ...ine wrapper 3 Transport system v Conveyor speed of the transport system 0 3 m s PS1 PS2 Sensors s2 Distance between sensors PS1 and PS2 e g 700 mm L Length of the pallet T1 Gating start T2 Gating end...

Page 48: ...d indirectly by a sensor Yes Protective field violation in less than 4 s after the CS switching signal Yes At a conveyor speed of 0 3 m s the protective field is interrupted 0 66 s after applying the...

Page 49: ...ng or wicket gates The evaluation of the wicket gates can be performed with operating mode 6 if neces sary see chapter 4 4 4 Operating mode 6 Par tial gating Interruption of the two sensors PS1 and PS...

Page 50: ...in front of and 200 mm after the protective device v conveyor speed of the transport system e g 0 3 m s T1 t1 s1 t2 s2 t3 T2 CS PFI GA PS1 PS2 s3 CS Switching signal from the control PFI Protective fi...

Page 51: ...Optical protective devices can only perform their protective function if they are mounted with adequate safety distance When mounting all delay times must be taken into account such as the response t...

Page 52: ...1 Calculation of safety distance S CRO from the following table Reaching over the vertical protective field of electro sensitive protective equipment excerpt from ISO 13855 The larger of the two valu...

Page 53: ...light curtain with 90 mm of resolution and 1500 mm of protective field height whose response time is 6 ms The safety light curtain directly switches the contactors whose response time is contained in...

Page 54: ...e triggers value see the following table Reaching over the vertical protective field of electro sensitive protective equipment excerpt from ISO 13855 a 3 CRO KxT b 1 2 SRO 1 Safety sensor 2 Danger zon...

Page 55: ...the column with the next highest specification for additional distance CRO The required height of the upper beam of the safety sensor is up top in the column head 2 Given are Height a of the point of...

Page 56: ...peration is 700 mm see table Reaching over the vertical protective field of electro sensitive protective equipment excerpt from ISO 13855 Calculate safety distance SRO using the formula acc to ISO 138...

Page 57: ...in can be 0 additional distance C to the safety distance is then 1200 mm The shortest possible safety sensor is to be used the first value to be selected is to be 1350 mm The receiver with 40 mm of re...

Page 58: ...from the protective field according to IEC 61496 2 see the following diagram Minimum distance to reflective surfaces as a function of the protective field width Check that reflective surfaces do not i...

Page 59: ...tective device on the supplied sign in a lasting wipe resistant manner Tab 7 3 Effective resolution and additional distance to the safety distance during fixed blanking with 1 beam size tolerance for...

Page 60: ...itter 1 2 Receiver 1 3 Transmitter 2 4 Receiver 2 Fig 7 4 Optical crosstalk between adjacent safety sensors transmitter 1 influences receiver 2 due to incorrect mounting NOTICE Possible impairment of...

Page 61: ...tool at hand and mount the safety sensor in accordance with the notices regarding the mounting locations see chapter 7 2 1 Suitable mounting locations If possible affix safety notice stickers on the m...

Page 62: ...r zone only be accessed through the protective field Has bypassing the protective field by crawling under reaching over or jumping over been prevented or has corresponding additional distance CRO in a...

Page 63: ...nt screen d Pitching lateral turning movement in the direction of the front screen Fig 7 6 Directions of movement during alignment of the safety sensor 7 2 3 Fastening via BT NC60 sliding blocks By de...

Page 64: ...aded holes in the wall mounting Tilting around main axis The wall mounting through threaded holes makes it possible to lift the mounting bracket after the screws have been loosened over the connection...

Page 65: ...ine table via an M5 screw on the blind hole in the end cap On the other end a BT 2HF swivel mount can be used for example so that turning movements for alignment are possible despite the fact that the...

Page 66: ...related switching outputs OSSD1 and OSSD2 into the work circuit of the machine Signal outputs must not be used for switching safety relevant signals NOTICE SELV PELV Acc to EN 60204 1 the external po...

Page 67: ...ssignment transmitter Pin Core color CB M12 xx000E 5GF Transmitter 1 Brown VIN1 supply voltage 2 White n c 3 Blue VIN2 supply voltage 4 Black RNG range 5 Gray FE functional earth shield FE FE function...

Page 68: ...4V FE 0V 2 n c 2 WH GY BU BN BK VIN2 3 RNG 4 VIN1 1 FE 5 A1 MLCx00T 24V FE 0V 24V FE 0V 3 n c 2 WH GY BN BU BK VIN2 3 RNG 4 VIN11 FE 5 A1 MLCx00T 24V FE 0V 24V FE 0V 4 n c 2 WH GY BN BU BK 1 Transmiss...

Page 69: ...input reset button signal output 2 Brown VIN1 supply voltage 3 Green IN3 control input 4 Yellow IN4 control input 5 Gray OSSD1 safety related switching output 6 Pink OSSD2 safety related switching out...

Page 70: ...ting SPG 8 3 Operating mode 4 see chapter 4 4 2 Operating mode 4 standard with short tolerance times Tab 8 4 Pin assignment operating mode 4 Pin Color General desc Wiring 1 White IO1 RES Pin 8 bridge...

Page 71: ...Smart Process Gating SPG 8 4 Operating mode 5 see chapter 4 4 3 Operating mode 5 Standard Tab 8 5 Pin assignment operating mode 5 Pin Color General desc Wiring 1 White IO1 RES Pin 4 bridge 2 Brown VIN...

Page 72: ...th Smart Process Gating SPG 8 5 Operating mode 6 Partial gating see chapter 4 4 4 Operating mode 6 Partial gating Tab 8 6 Pin assignment operating mode 6 Pin Color General desc Wiring 1 White IO1 PIN...

Page 73: ...Electrical connection Leuze electronic GmbH Co KG MLC 530 SPG 73 1 Optional teach key switch Fig 8 7 Operating mode 6 circuit diagram example with Smart Process Gating SPG...

Page 74: ...lable The RES function is activated either in the safety sensor or in the downstream control Switch on the safety sensor The safety sensor performs a self test and then displays the response time of t...

Page 75: ...responsible person can restore the ON state of the safety sensor following process interruptions due to triggering of protective function failure of the voltage supply gating errors see chapter 4 5 4...

Page 76: ...antivalent TH timer hold signal is to be applied in addition to the CS switching signal WARNING Premature unlocking of the start restart interlock may result in serious injury If the start restart int...

Page 77: ...ating and releasing the teach key switch Accepting by actuating and releasing the teach key switch after 60 s or less A new teach event deletes the previously taught state If the Fixed blanking functi...

Page 78: ...installation according to this document Acc to IEC 62046 and national regulations e g EU directive 2009 104 EC tests are to be performed by competent persons see chapter 2 2 Necessary competencies in...

Page 79: ...nt of operation is an assigned start restart interlock functional Is the command device for unlocking the start restart interlock mounted in such a way that it cannot be reached from within the danger...

Page 80: ...bination with other signals or states Is the CS switching signal difficult to manipulate Does the pendulum flap prevent access see chapter 4 4 4 operating mode 6 10 2 To be performed periodically by c...

Page 81: ...insurance association and may be dependent on the machine type Due to complex machines and processes it may be necessary under certain circumstances to check some points at longer time intervals Obser...

Page 82: ...eiver Interrupt an active beam or the protective field see figure with a suitable opaque test object Checking the protective field function with test rod only for safety light curtains with a res olut...

Page 83: ...ing mir ror must not be scratched or roughened at the positions where beams enter and exit Do not use chemical cleaners Prerequisites for cleaning The system is safely shut down and protected against...

Page 84: ...ty sensor responds with an error display you will often be able to eliminate the cause yourself Switch off the machine and leave it switched off Analyze and eliminate the cause of the fault using the...

Page 85: ...the cables and the control signals Red flashing fast approx 10 Hz 7 segment display F x y Internal error If restart fails exchange the device LED2 Yellow OSSD off Start restart interlock is locked an...

Page 86: ...V Supply the device with the correct voltage OSSD switches off E15 Overvoltage 32 V Supply the device with the correct voltage OSSD switches off E16 Overvoltage 40 V Supply the device with the correc...

Page 87: ...witches off E67 TH signal dropped out before protective field was cleared again during override operat ing mode 1 or 6 Check TH signal sequence OSSD switches off E68 Override timeout of 120 s ex ceede...

Page 88: ...Error in cascade Please contact customer service if you are unable to restart the de vice Locking E92 E93 Error in the saved transmission channel Perform channel switching again Automatic reset U53 T...

Page 89: ...zation beam Operating mode 1 or 6 CS is not active or TH is active Operating mode 4 or 5 CS is not active No acknowledgment display only Before successful acknowledg ment set CS or TH according to ope...

Page 90: ...Disposing Leuze electronic GmbH Co KG MLC 530 SPG 90 13 Disposing For disposal observe the applicable national regulations regarding electronic components...

Page 91: ...MLC 530 SPG 91 14 Service and support 24 hour on call service at 49 7021 573 0 Service hotline 49 7021 573 123 E mail service protect leuze de Return address for repairs Servicecenter Leuze electronic...

Page 92: ...rs Tab 15 3 General system data Connection technology M12 5 pin transmitter M12 8 pin receiver Supply voltage Uv transmitter and receiver 24 V 20 compensation necessary at 20 ms voltage dip min 250 mA...

Page 93: ...STATE Input Output Reaction time Against 24 V 10 mA Against 0 V 80 mA 100 ms 3 4 8 Depending on the oper ating mode Input Against 0 V 4 mA Against 24 V 4 mA Tab 15 6 Technical data of the electronic s...

Page 94: ...ted transistor outputs perform the spark extinction With transistor outputs it is therefore neither necessary nor permitted to use the spark extinction circuits recommended by contactor or valve manuf...

Page 95: ...ctive protective field height R resolution B C 30 mm 19 mm 9 mm 40 mm 25 mm 15 mm 90 mm 50 mm 40 mm Tab 15 9 Dimensions nominal protective field heights and weights Device type Transmitter and receive...

Page 96: ...b 15 10 Dimensions and weight models with different resolution ranges Device type Transmitter and receiver Dimensions mm Weight kg Type HPFN A MLC 14300 301800 2100 2166 2 25 MLC 14300 901800 2100 216...

Page 97: ...bH Co KG MLC 530 SPG 97 73 61 6 2 6 2 R3 1 R10 R10 22 10 R3 1 10 8 4 25 12 1 Fig 15 4 BT Z parallel bracket 20 8 2 34 9 1 23 75 41 2 28 3 6 2 8 37 57 18 28 42 3 12 75 9 1 6 2 8 2 20 34 8 29 45 37 57 1...

Page 98: ...Technical data Leuze electronic GmbH Co KG MLC 530 SPG 98 20 8 5 0 20 5 39 6 0 5 3 2x 5 3 2x 3 4 Fig 15 6 Swiveling mounting bracket BT 2SB10...

Page 99: ...transmitter 01 transmitter AIDA 02 transmitter with test input 10 basic receiver automatic restart 11 basic receiver automatic restart AIDA 20 standard receiver EDM RES selectable 30 extended receiver...

Page 100: ...ive notice sign Important notices and notices for the machine operator 1 set of connecting and operating instructions PDF file on CD ROM Tab 16 3 Part numbers of MLC 500 transmitter depending on resol...

Page 101: ...hhhh SPG 40 mm MLC530R40 hhhh SPG 90 mm MLC530R90 hhhh SPG 150 68009301 68009401 225 68009302 68009402 300 68009303 68009403 450 68009304 68009404 68009904 600 68009306 68009406 68009906 750 68009307...

Page 102: ...iver shielded 50135128 KD S M12 8A P1 050 Connection cable 8 pin 5 m long 50135129 KD S M12 8A P1 100 Connection cable 8 pin 10 m long 50135130 KD S M12 8A P1 150 Connection cable 8 pin 15 m long 5013...

Page 103: ...300 S2 Continuous deflecting mirror column 1300 mm 549782 UMC 1600 S2 Continuous deflecting mirror column 1600 mm 549783 UMC 1900 S2 Continuous deflecting mirror column 1900 mm Deflecting mirror 52960...

Page 104: ...1350 Protective screen length 1348 mm 347080 MLC PS1500 Protective screen length 1498 mm 347081 MLC PS1650 Protective screen length 1648 mm 347082 MLC PS1800 Protective screen length 1798 mm 429038 ML...

Page 105: ...EU EC Declaration of Conformity Leuze electronic GmbH Co KG MLC 530 SPG 105 17 EU EC Declaration of Conformity...