Leviton evr-green, Installation Manual

Page 1: ...reen Level 2 Network Charging Station For Public Applications www leviton com evrgreen 1 877 338 7473 evrgreen leviton com Bollard Pole Mount Wall Mount Installation Guide Listed C US by Coulomb Technologies ...

Page 2: ...The Evr Green Charging Station should be installed only by a licensed contractor and a licensed electrician and in accordance with all local and national codes and standards The Evr Green Charging Station should be inspected by a qualified installer prior to the initial use Under no circumstances will compliance with the information in this manual relieve the user of his her responsibility to comp...

Page 3: ...ing terminals 2 8 Step 8 Replace front panel 2 9 3 Installing a Pole Mount Before you start 3 1 Overview of steps 3 1 Step 1 Check box for correct contents 3 2 Step 2 Drill hole in pole 3 3 Step 3 Mount bracket to pole 3 4 Step 4 Prepare body assembly for mounting 3 5 Step 5 Mount body to bracket 3 6 Step 6 Connect wires to wiring terminals 3 7 4 Installing a Wall Mount Before you start 4 1 Overvi...

Page 4: ...ch holster to body assembly 5 3 Step 3 Install the cable assembly 5 4 6 Installing the head assembly Before you start 6 1 Overview of steps 6 1 Step 1 Check box for correct contents 6 2 Step 2 Slide head assembly into body 6 3 Step 3 Verify that the station operates correctly 6 4 Step 4 Secure head assembly 6 5 Step 5 Provisioning and Testing Head 6 6 7 Troubleshooting Understanding the Station s ...

Page 5: ...u install you must also ensure that the type of modem in each station you are installing is compatible with the type of modem coverage available at the installation site CDMA or GPRS for US installations GPRS only for Canadian installations To assist in the process of preparing the installation site thoroughly review the following documents Wiring diagrams provided in Chapter 1 Introduction page 1...

Page 6: ...e delay 3 tries Plug Out detection Power terminated per SAE J1772TM specification Power measurement 2 5 minute interval Local Area Network 2 4 GHz 802 15 4 dynamic mesh network Wide Area Network Commercial CDMA or GPRS cellular data network GPRS only in Canada Safety and operational ratings Safety compliance UL listed for USA and cUL certified for Canada UL 2231 1 UL 2331 2 UL 2594 UL1998 UL991 NE...

Page 7: ...formation For use in evr green Level 2 Combination Station family of products For use in evr green Level 2 Combination Station family of products For use in evr green Level 2 Combination Station family of products For use in evr green Level 2 Combination Station family of products 40A 2 POLE BREAKER MAY BE CONNECTED TO ANY TWO PHASES 1 3 ...

Page 8: ...oning Worksheet and Provisioning Portal Instructions Installing the Evr Green CTMBN Bollard in a few simple steps 1 Check box for correct contents see page 2 2 2 Remove front panel see page 2 3 3 Remove mounting pole and base plate from body see page 2 4 4 Install J Bolts and conduit see page 2 5 5 Mount base plate pole assembly see page 2 6 6 Install body see page 2 7 7 Connect wires to wiring te...

Page 9: ...OUTSIDE ENVELOPE 0 50 12 7 02 00 50 8 8 0 203 20 05 87 149 2 The body front panel mounting pole and base plate are pre assembled Bollard Mounting Template The Evr Green CTMBN Level 2 Only Public Use Charging Station s Bollard Mounting Assembly ships in a box containing Main body assembly including body front panel mounting pole and base plate 3 32 allen wrench Bollard Mount Assembly Body Mounting ...

Page 10: ...2 Network Charging Station For Public Applications Step 2 Remove front panel To remove the front panel Use the supplied allen wrench to loosen the 2 screws that fasten the panel to the body Remove the ground wire connector from its tab Slide the front panel upward to remove 2 3 ...

Page 11: ...eviton com evrgreen 1 877 338 7473 evrgreen leviton com Step 3 Remove mounting pole and base plate from body To remove the body Use the supplied allen wrench to loosen the 4 set screws 2 on each bracket Lift the body upward Loosen the four set screws to remove the pole 2 4 ...

Page 12: ...rete block must measure at least 18 46 cm on all sides Check local codes to ensure compliance The J Bolts must extend at least 2 6 4 cm above the concrete The conduit must extend 12 to 24 30 to 61 cm above the concrete or according to local codes Conduit must extend 12 24 30 61 cm above the concrete check local codes J Bolts must extend at least 2 6 4 cm above the concrete FRONT ANCHOR BOLT PATTER...

Page 13: ...te mounting pole assembly over the wiring conduit and attach the base plate to the J Bolts using the installer supplied nuts and washers as shown Adjust the nuts as necessary to ensure the mounting pole is level When level tighten the nuts IMPORTANT Ensure the base plate pole assembly is level by adjusting the nuts underneath the base plate Position a level on the mounting pole Adjust these nuts a...

Page 14: ...ody over the mounting pole and base plate Ensure the body is level Secure the body to the mounting pole by tightening the four set screws using the supplied allen wrench IMPORTANT Ensure the body is firmly aligned to the bottom surface and that no movement rocking can take place even when significant pressure is applied When level tighten all 4 set screws 2 7 ...

Page 15: ...GFCI protection at panel The Evr Green Level 2 Public Use Charging Station has built in GFCI protection In areas with frequent thunder storms add surge protection at the service panel for all circuits TIP To make it easier to connect the wires you can remove and replace the terminal block To do so simply loosen the two mounting screws holding the terminal block to the body a few turns Then slide t...

Page 16: ...place Use the supplied allen wrench to tighten the two set screws Re attach the ground wire by pushing it onto its tab You have now finished installing the body assembly for the Evr Green Level 2 Public Use Charging Station You are ready to install the holster and cable assembly See Chapter 5 Tighten both set screws to secure the front panel Re attach the ground wire to its tab 2 9 ...

Page 17: ...structions Installing the Evr Green Pole Mounted Level 2 Station s Body Assembly involves a few simple steps 1 Check box for correct contents see page 3 2 2 Drill hole in pole see page 3 3 3 Mount bracket to pole see page 3 4 4 Prepare body assembly for mounting see page 3 5 5 Mount body to bracket see page 3 6 6 Connect wires to wiring terminals see page 3 7 These steps are detailed in the remain...

Page 18: ...ications Step 1 Check box for correct contents The Evr Green Level 2 Charging Station Pole Mounting Assembly ships in 2 boxes CTMEN and CTMPN containing Main Body External Shell Pole bracket Screws 4 and washers 4 Pole conduit with gasket Pole conduit nuts 2 3 32 allen wrench CTMPN Pole Bracket CTMEN External Shell 3 2 ...

Page 19: ...om evrgreen 1 877 338 7473 evrgreen leviton com Step 2 Drill hole in pole Drill a 1 38 mm hole in the pole to accommodate the 1 32 mm OD coupling The maximum height above the surface must be 30 76 cm to comply with the Americans with Disabilities Act ADA 30 76 cm maximum height 3 3 ...

Page 20: ...ole To mount to other types of poles the bracket must be mounted directly to the pole using three 3 8 10 mm fasteners appropriate for the pole s material CAUTION Never use hose clamps in place of bands IMPORTANT You must use a high tension banding tool to install bands TIP For added strength and security secure the bracket with both bolts and straps Using the mounting bracket as a template drill a...

Page 21: ... Network Charging Station For Public Applications www leviton com evrgreen 1 877 338 7473 evrgreen leviton com Step 4 Prepare body assembly for mounting Attach the pole conduit coupler to the body assembly as shown 3 5 ...

Page 22: ...leviton com evr green Level 2 Network Charging Station For Public Applications Step 5 Mount body to bracket Insert the coupler into the hole and hold the body assembly to the pole bracket using the four supplied screws and washers Use these holes 3 6 ...

Page 23: ...CI protection In areas with frequent thunder storms add surge protection at the service panel for all circuits TIP To make it easier to connect the wires you can remove and replace the terminal block To do so simply loosen the two mounting screws holding the terminal block to the body a few turns Then slide the terminal block up and off the screws Insert the wires and tighten the wiring screws as ...

Page 24: ...d Provisioning Portal Instructions Installing the Evr Green Level 2 Public Use Wall Mount Charging Station in a few simple steps 1 Check boxes for correct contents see page 4 2 2 Attach bracket to wall see page 4 3 3 Remove terminal block from main body see page 4 5 4 Drill holes in body assembly see page 4 6 5 Attach body assembly to wall bracket see page 4 7 6 Attach coupler and connect conduit ...

Page 25: ...1 Check box for correct contents Evr Green Level 2 Public Use Charging Station Wall Mounting assembly ships in 2 boxes CTMWN and CTMEN containing Main Body External Shell Wall mount bracket Screws and washers 6 Template for drilling wall holes 3 32 allen wrench CTMEN External Shell CTMWN Wall Mount Bracket Wall Mounting Template 4 2 ...

Page 26: ...wall mount the holes on the left to a stud using 6 mm x 3 90 mm lag bolts and use wall anchors for the holes on the right If mounting to a masonry wall use six 6 mm expanding masonry fasteners If mounting to a wood wall use six 6 mm x 1 32 mm lag bolts IMPORTANT The bottom of the bracket must be mounted at a maximum height of 31 79 cm above the surface to comply with the Americans with Disabilitie...

Page 27: ...n com evrgreen 1 877 338 7473 evrgreen leviton com Step 2 cont d Using the fasteners appropriate for the type of wall material see previous page fasten the wall bracket to the wall fasten these 3 to stud 4 4 NOTE This is a cutaway section shown to make viewing the screws easier ...

Page 28: ...evrgreen leviton com evr green Level 2 Network Charging Station For Public Applications Step 3 Remove terminal block from main body Loosen the two fastening screws enough to slide the terminal block upward and remove Loosen these 2 screws 4 5 ...

Page 29: ...plications www leviton com evrgreen 1 877 338 7473 evrgreen leviton com Step 4 Drill holes in body assembly Use a 6 mm drill to drill out the 2 mounting holes in the back of the body assembly These holes are partially pre drilled Drill out mounting holes 4 6 ...

Page 30: ...7 338 7473 evrgreen leviton com evr green Level 2 Network Charging Station For Public Applications Step 5 Attach body assembly to wall bracket Attach the body assembly to the wall bracket using the 6 supplied screws and washers 4 7 ...

Page 31: ...g Station For Public Applications www leviton com evrgreen 1 877 338 7473 evrgreen leviton com Step 6 Attach coupler and connect conduit Attach 20 mm installer supplied coupler to the body assembly as shown and connect the conduit 4 8 ...

Page 32: ...ork Charging Station For Public Applications Step 7 Re attach terminal block to main body TIP You may find it easier to connect the wiring to the terminal block as described in Step 8 pg4 10 before re attaching the terminal block to the main body See the following page for details 4 9 ...

Page 33: ... Nm IMPORTANT Requires a dedicated 40A breaker Use copper conductors only Do NOT provide GFCI protection at panel The Evr Green Level 2 Public Use Charging Station has built in GFCI protection In areas with frequent thunder storms add surge protection at the service panel for all circuits You have now finished installing the wall mounting assembly for the Evr Green Level 2 Public Use Charging Stat...

Page 34: ... the procedure described in a previous chapter Installing the Evr Green Networked Charging Station s holster and cable assembly involves a few simple steps 1 Check box for correct contents see page 5 2 2 Attach holster to body assembly see page 5 3 3 Install the cable assembly see page 5 4 These steps are detailed in the remainder of this chapter When you have completed these steps you will be rea...

Page 35: ...s in a box Evr Green Part Number CTCLX 30 or CTCNX 30 containing bolts and washers 3 cable assembly with SAE J1772 Connector 5 32 allen wrench Locked Holster CTCLX 30 or Unlocked Holster CTCNX 30 WARNING for CTCLX 30 with Locking Holster DO NOT place J1772 connector in holster until head has been assembled and the unit has been provisioned Connector will not remove from holster until station is fu...

Page 36: ...g Station For Public Applications Step 2 Attach holster to body assembly Attach the holster to the body assembly using the four supplied bolts and washers Use the supplied allen wrench to tighten TIP Retain the supplied 5 32 allen wrench in case you need to replace the holster in the future 5 3 ...

Page 37: ...eviton com Step 3 Install the cable assembly Slide the cable assembly into the body all the way until it is flush with the top of the front panel Note The Evr Green CTMBN Bollard Mounting assembly is used for illustration purposes The procedure is identical for the Evr Green Level 2 Pole and Wall Mounted Stations 5 4 ...

Page 38: ...ly cont d Plug the cable assembly s pigtail connector into the body assembly s terminal block Plug the vehicle connector into the holster You have now finished installing the Evr Green Level 2 Public Use Charging Station s holster and cable assembly and are ready to install the head assembly See Chapter 6 Top View of station with cable assembly installed 5 5 ...

Page 39: ...rovisioning Appointment scheduled with Leviton s Evr Green Installation Coordinator Call 1 877 338 7473 or email evrgreen leviton com In addition the installation of the body assembly must be completed following the procedure described in a previous chapter Installing the Evr Green Networked Charging Station s head assembly involves a few simple steps 1 Check box for correct contents see page 6 2 ...

Page 40: ...a containing head assembly front panel Provisioning Label Contractor must retain this label for provisioning Critical information will be needed such as MAC Address and Serial Number Make sure label is attached to Leviton s Provisioning Worksheet Provisioning Label Provisioning Label 6 2 A Provisioning Label is attached to the head assembly under the Front Panel A duplicate label is included in th...

Page 41: ...r ring will not tighten Align semi circular key with key slot Align tabs with tab slot Insert connector until fully seated Rotate connector s outer ring clockwise until snug Firmly slide head module all the way into body Check alignment of security screw holes If necessary press down on head assembly to seat gaskets IMPORTANT Before securing the head assembly described next ensure that it powers u...

Page 42: ...ing holster scan a valid and authorized ChargePass card to confirm that the holster unlocks If the holster doesn t unlock the connector contact ChargePoint Customer Support at 1 888 758 4389 Ensure that none of the LEDs above the station s display are illuminated or blinking RED This indicates that the station has detected an error and you ll need to read the station s display to troubleshoot the ...

Page 43: ...resistant security screws IMPORTANT Do NOT overtighten Snug fit only Align the front plate with the opening on the head assembly Ensure the slot in the back of the plate is at the bottom Snap into place one side at a time You have now finished installing the Evr Green Level 2 Public Use Networked Charging Station Tighten the 2 security screws Align the front plate and snap into place Step 4 Secure...

Page 44: ...ill need Leviton Provisioning Instructions and Worksheet Log In and Password for Leviton s Provisioning Portal Demo Test ChargePass Card Provisioning Label for each Head Provisioning appointment scheduled with Leviton s Evr Green EVSE installation coordinator Contact Leviton s Evr Green Installation Coordinator at 1 877 338 7473 to complete the provisioning process 6 6 ...

Page 45: ... of at least one other station or there may an obstruction If a WAN signal is not available it may be necessary to install cellular repeaters at the installation site to boost the signal The top line displays the current state of the station s charging port The bottom line displays more information about the current status and if applicable instructions that describe what action to take Informatio...

Page 46: ...t attaches the head assembly to the cable assembly is not correctly installed The station will be unavailable until the head assembly is correctly attached to the cable assembly Solution Action Lift the head assembly and re attach the circular connector For details refer to Chapter 6 pg 6 3 of the installation instructions FAULT GFCI TRIP SELF TEST FAILED Cause Other Symptoms Upon power up the sta...

Page 47: ...ays the message below HALTED Instead of waiting you can try ending and restarting the charging session as described below HALTED GFCI HARD FAULT RETURN PLUG TO HOLSTER Cause Other Symptoms During charging the station detected a ground fault see message above and made three unsuccessful attempts to continue charging Or the station detected a ground fault when attempting to begin a charging session ...

Page 48: ...o be detected the station ends the charging session and displays the message below ENDED Instead of waiting try ending and restarting the charging session To do so return the charging connector to its holster then hold your ChargePass card or contactless credit card over the station s front panel to begin a new session If the message continues to be displayed the charging station may need service ...

Page 49: ...structions Measure the L1 and L2 mains connections going into the terminal block and ensure that they each measure 120VAC relative to Earth Also ensure that L1 to L2 measures 208 240VAC between the two conductors If the wiring is connected properly and the voltages measure properly replace the head assembly FAULT RELAY STUCK CLOSED FOR ASSISTANCE CALL Cause Other Symptoms When attempting to end a ...

Page 50: ...lle NY 11747 Leviton Manufacturing of Canada Ltd 165 Hymus Blvd Pointe Claire QC H9R 1E9 Leviton S de RL de CV Lago Tana 43 Col Huichapan Miguel Hidalgo CP 11290 México DF For more information call 877 338 7473 Visit us at www leviton com evrgreen 2010 Leviton Manufacturing Co Inc All rights reserved Listed C US ...