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TOPAZ 24 RACK 

INSTALLATION INSTRUCTIONS 

The TOPAZ 24 dimmer racks are easy-to-install front-wired electrical distribution panels and are connected similarly to a circuit breaker 
panel.  These instructions will tell you how to mount, wire, assemble, test and maintain TOPAZ 24 racks.  The instructions in this 
manual are provided in the order of installation. 
 
In the U.S.A., this equipment is intended to be installed in accordance with the National Electrical Code and local electrical regulations.  
In Canada, installation shall be in accordance with the Canadian Electrical Code. 
 

Step 1 - Unpack rack(s) 

 
In each rack box you will find one TOPAZ 24 rack, two keys, one set of circuit numbers, and one installation manual (this document).  
Dimmer and control modules are shipped separately.  Leave control module and dimmer modules in their packing and store in clean, 
dry place until ready to perform Step 11.  After unpacking, please inspect the rack for any possible shipping damage.  Document any 
shipping damage and contact the freight company and Leviton. 
 
 

Step 2 - Mount rack(s)

 

 
Racks must have 6" (152mm) minimum clearance above fan and 36" (914mm) minimum clearance in front for proper cooling and 
access. Racks should be located in a clean, dust free environment within proper operating temperature range. See Specifications - 
Table IV, pg 11. 
 

One rack per location: 

Note: 

If you have a multiple rack installation, skip ahead to the next section for instruction. 

 

 

• Locate stud or a secure framing member in wall where rack is to be mounted. 
 
• Using the dimensions shown in Figure 1 mark location of one row of 3 mounting holes on wall over stud. 
 
• Fasten rack to wall with appropriate fasteners. 

Note: 

Fully loaded rack weighs 66 pounds (29.9 Kg.) not including wire weight. 

 

Two racks mounted together:

 

 
• Locate two studs or secure framing members on 16” (406mm) centers in wall where racks are to be mounted. 
 

Note: 

If appropriately spaced studs or framing members cannot be located, racks may have to be mounted on Unistrut or equivalent 

supporting channels.  Skip ahead to the next section for instructions. 
 
• Using the dimensions shown in Figure 1 mark location of one row of 3 mounting holes on wall over each stud. 
 
• Fasten racks to wall with appropriate fasteners. 

Note: 

Two fully loaded bussed racks weigh 139 pounds (63 Kg.) not including wire weight. 

Racks mounted to Unistrut supports: 

Note: 

If more than two racks are mounted together, the mounting holes are no longer on 16” centers. 

• Using the dimensions shown in Figure 1 mark the wall with the locations of two horizontal mounting channels. 

• Fasten two mounting channels, Unistrut P3300T or equivalent (not supplied), to the wall at each vertical stud or framing member.                        

• Insert Unistrut nuts (not supplied) on 14” (356mm) centers in each channel for each rack section to be mounted. 

• Mount the rack assembly to the mounting channels using bolts and lockwashers.   

Page 1 

Summary of Contents for Topaz 24

Page 1: ...E GUIDE Part LIT 29132 1A Contractor Please read these instructions before starting installation After installation please forward this guide to the user for operation and maintenance instruction Copyright March 2002 Leviton Manufacturing Co Inc ...

Page 2: ...ect power feeders 4 Label circuits 4 Connect load conductors 5 Low voltage application notes 5 Connect control conductors 6 Seal unused openings 6 Install control module s 7 Set thumbwheel switch es 8 Set non dim switches 8 Apply power and check 9 Install dimmers 9 Install filler modules 9 Test loads 9 Close door 10 Maintenance and Specifications 11 Warranty 12 ...

Page 3: ...r location Note If you have a multiple rack installation skip ahead to the next section for instruction Locate stud or a secure framing member in wall where rack is to be mounted Using the dimensions shown in Figure 1 mark location of one row of 3 mounting holes on wall over stud Fasten rack to wall with appropriate fasteners Note Fully loaded rack weighs 66 pounds 29 9 Kg not including wire weigh...

Page 4: ...FIGURE 1 MOUNTING DIMENSIONS Page 2 ...

Page 5: ...ng hole on the ØB bus Note that the bus is installed in front of the plate Use the bolts kept from above noting that all bolted joints include a flat washer against all bus lug surfaces and a lock washer under the nut Re install one terminal along with the other end of the jumper bus bar to the feeder bus plate mounting hole on ØA or ØC bus using the long bolt supplied with the bus bar kit and the...

Page 6: ... only and for 16 127 mm2 9O C ampacity wire Ground Lug 14 AWG 10 AWG 35 in lbs 2 6 mm2 8 AWG 40 in lbs 10 mm 2 6 AWG 4 AWG 45 in lbs 16 20 mm2 2 AWG 1 0 AWG 50 in lbs 35 50 mm2 Step 7 Label Circuits A sheet of labels P N 29247 has been supplied to number the circuits in the circuit directory on the door of the rack It is important to number these circuits as they also by association number the loa...

Page 7: ...kVA rating VA ratings are found by multiplying the input voltage 12OV by the current flowing in the transformer primary 120V side for all transformers connected to the dimmer module When calculating VA load keep in mind that transformer losses add many VA to the published VA load rating of the transformer When current cannot be measured derate the kW rating of the dimmer module by 25 and add up th...

Page 8: ...own in Figure 5 Figure 12 Figure 5 From Control Console DLR Interface or Previous Rack ANALOG 0 10V For analog 0 10V applications a Universal Control Module must be used Locate the terminal block in the rack labeled 0 10VDC Dimmer Control Inputs and connect the control wires to terminals 1 24 Make sure to connect at least one common per group of 12 inputs Step 10 Seal unused openings Seal any unus...

Page 9: ...sition and that the Status Other switch is in the Other position See Figure 7 Install the appropriate control module in the bottom slot of each pack by sliding it in until it is fully seated STATUS OTHER SWITCH AMX DMX SWITCH NON DIM SWITCHES Figure 6 Remote Control Module Figure 7 Universal Control Module 3 GANG DIP SWITCH S1 JUMPER JP5 CONTROL FUSES RACK NO THUMBWHEEL SWITCH POWER INDICATOR TEST...

Page 10: ...n Dim switches Note if control module is not a Topaz Universal type skip to the next step Step 14 Switch Non Dim switches to select which dimmers are to operate in the Non Dim mode The Non Dim mode switches are located on the left hand side of the top printed circuit board on the Universal Control Module See Figure 7 page 7 In the off left position the channel will function as a dimmer In the on r...

Page 11: ... upward Push the dimmers in until they are seated firmly Step 16 Install filler modules If there are less than 12 dimmer modules for a rack unpack and install filler modules Part Number 166 360 in slots where there are no dimmers This must be done to insure proper cooling while the rack is in operation Filler modules look the same as dimmers but do not have circuit breakers and are installed the s...

Page 12: ...identification later Close the front access door This will aid proper cooling of the rack and restrict access to the dimmer circuit breakers See Figure 8 ACCESS DOOR LOCK ACCESS DOOR DIMMER AND FILLER MODULES CONTROL MODULE Figure 8 Assembled Rack Page 10 ...

Page 13: ...S 1 concentric 1 2 2 T S 1 concentric T S 5 rectangular 2 x 2 Maximum Fan Noise Rating 33dba 20 Amp max per circuit Ambient Operating Temperature O C 32 F to 40 C 104 F Maximum Operating Humidity 90 without condensation Maximum Feeder Size 200 Amp Nominal Input 120 V Circuits 240 Circuits FOREIGN ELECTRICAL SERVICE ONLY 120 208V 3Ø 4W 60 Hz or with LEC 2012 Kit Installed 120 240V 1Ø 3W 60 Hz 240 4...

Page 14: ...service during the warranty period Leviton NSI will repair at its option defective materials provided you have identified yourself as the original owner of the product to Leviton NSI or any authorized Leviton NSI dealer Transportation charges to and from an authorized dealer or the Leviton NSI factory for repair shall be the responsibility of the owner All products returned to Leviton NSI must hav...

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