User Manual for BPS-i100
www.levitronix.com
PL-4036-00, Rev03, DCO# 21-057
5
System Name
Article #
Pump Head
Driver
Note
BPS-i100.1
100-90719
LPP-200.7
IPD-100.1-50-01
OEM - Epoxy coated driver, 5 m PVC cable with open wires, PFA pump head.
BPS-i100.2
100-90720
LPP-200.7
IPD-100.2-50-01
OEM - ETFE coated driver, 5 m FEP cable with open wires, PFA pump head.
BPS-i100.11
(ATEX)
100-91365
LPP-200.7
IPD-100.10-50-01
(ATEX)
OEM
– ATEX/IECEX - ETFE coated driver, 5 m FEP cable open wires, PFA pump head.
BPS-i100.8
100-91082
LPP-200.7
IPD-100.4-01
EasyConnect - Epoxy coated driver with interface connectors, PFA pump head.
BPS-i100.9
100-91083
LPP-200.7
IPD-100.5-01
EasyConnect - ETFE coated driver with interface connectors, PFA pump head.
BPS-i100.7
100-91041
LPP-200.7
IPD-100.6-01
Stand-Alone - Epoxy coated driver with integrated user panel, PFA pump head.
Table 1: Standard system configurations
Pos.
Component
Article Name
Article #
Characteristics
Value / Feature
1
Pump Head
LPP-200.7
100-90708
Impeller / Housing / O-Ring
In-/Outlet Fittings
PFA / PFA / FFPM (FFKM) perfluorelastomer
1/2” Tube
Max. Flow / Max. Diff.-Press.
Max. Viscosity / Max. Liq.
Temp.
20 liters/min (5.3 gallons/min) / 2 bar (29 psi)
20 cP / 90 °C (194 °F)
3
2a
2b
Integrated Pump Driver
(“OEM Models”)
IPD-100.1-50-01
IPD-100.2-50-01
100-10069
100-10071
Voltage, Power
24 VDC ±10%, 100 W
Housing
Cable
Epoxy (a) or ETFE (b) coated Aluminum, PP for bottom lid, IP65
1
PVC (a) or FEP (b) jacket, open wires, cable length 5 m
Interfaces
PLC and RS485 with Modbus protocol.
Standard Firmware
G1.48
2
2c
2d
Integrated Pump Driver
(“EasyConnect” Models)
IPD-100.4-01
IPD-100.5-01
100-10108
100-10109
Housing
Epoxy (c) or ETFE (d) coated Aluminum, PP for bottom lid, IP65
1
Interfaces
2x Fieldbus RS485 with Modbus protocol, PLC and power supply
Standard Firmware
G1.48
2
2e
Integrated Pump Driver
(“Stand-Alone” Model)
IPD-100.6-01
100-10101
Housing
Epoxy coated Aluminum, PP for bottom lid, IP65
1
Interfaces
User panel with 3 user buttons, PLC and power supply
Standard Firmware
G1.48
2f
Integrated Pump Driver
(“OEM” ATEX Model)
IPD-100.10-50-01
100-10154
Housing / Cable
ETFE coated Alu., PP for cup, IP65
1
/ FEP jacket, open wires, 5 m
ATEX / IECEx Marking
II 3G Ex ec h mc IIC T4 Gc /
II 3D Ex h tc IIIC T90°C Dc
Table 2: Specification of standard components
Note 1: Designed and tested for IP67. Note 2: Special firmware for serial pumping as one unit (Figure 6) available on request. Note 3: ATEX driver IPD-100.10 is certified for max 70°C.
Pos.
Component
Article Name
Article #
Characteristics
Value / Feature
3
Impeller Exchange Kit
IEK-200.4
100-90733
Impeller (A) / O-Ring (B)
Pump (C) / Motor Screws (D)
Exchange Tool IET-1.1 (E)
PFA (LPI-200.5) / FFPM (FFKM) with dimensions: 50.52 x 1.78 mm
6x M4 x 16 mm / 8x M3 x 40 mm (stainless steel PTFE coated)
POM-C
4a
AC/DC Power Supply
TSP 180-124 (Traco)
100-40018
Voltage Output / Input
Basic Dimensions
Certification or Standards
24 VDC with 180 W / 85
– 132 and 187 – 264 VAC (autoselect)
110 x 110 x 54 mm (mountable on DIN rail 35 mm)
UL/cUL, CB, Semi F47
4b
Desktop AC/DC Power
Supply
GST160A24-R7B IC915
100-40020
Voltage Output / Input
Basic Dimensions
Safety Approvals
Note
24VDC, 160W / 85
– 264 VAC, 47-63 Hz
175 x 72 x 35 mm
UL60950-1, CSA C22.2, TUV EN60950-1
Connector for direct connection to supply of driver, cable length 1.2 m.
4c
AC Mains Cables
AMC-1.1 (2m) / AMC-1.2 (2.5m)
AMC-1.3 / AMC-1.4 (2.5m)
AMC-1.5 (2.5m)
190-103
31
/
32
190-103
33
/
34
190-10335
Country
Country
Country
US, Canada / CB, Germ., Den., Norw., Finl., Belg., Neth., Sweden, Austria
PSE, Japan / Switzerland
CE, United Kingdom
5
USB to RS485
Adaptor-TR Isolated
YN-485I-TR
100-30392
Structure/Design
USB connector (A) with termination resistor and cable (2m) with connector
pair (B and C) for external RS485 wire connection. Magnetically isolated.
Cable length is 2m. Included is a USB space saver cable (D).
Purpose
Communication over fieldbus of driver with PC
6
IPS Cable Power 2
Wires
ICP-2.1-50 (5 m)
190-10370
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 2x 1.5 mm
2
Open wires / Circular Intercontec type to driver
Connection of power supply to “Stand-Alone” and “EasyConnect” drivers
7a
IPS Cable Signal 6
Wires
ICS-1.1-02 (0.2 m)
ICS-1.1-10 (1 m)
ICS-1.1-30 (3 m)
190-10381
190-10344
190-10345
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 6x 0.08 mm
2
and shielding
Circular Hirose type / Circular Hirose type
Fieldbus connection between “EasyConnect” drivers (multi-pump arrays)
7b
IPS Cable Signal 6
Wires
ICS-1.2-50 (5 m)
190-10346
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 6x 0.08 mm
2
and shielding
Connector with screw type plug for open wire connection / Circular type
Fieldbus to “EasyConnect” drivers and to PLC of “Stand-Alone” drivers.
8
IPS Cable Signal 12 Wires ICS-2.1-50 (5 m)
190-10347
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 12x 0.14 mm
2
and shielding
Connector with screw type plug for open wire connection / Circular type
General connection to PLC of “EasyConnect” drivers.
9a
9b
9c
9d
Chemical Protection
Connector Cover
CPC-1.1
CPC-1.2
CPC-1.3
CPC-1.5
190-10349
190-10350
190-10351
190-10352
Materials, IP-Rating
Main Purpose of
CPC-1.1
Main Purpose of
CPC-1.2
Main Purpose of
CPC-1.3
Main Purpose of
CPC-1.5
PP+GF30 and FPM/FKM for sealing gaskets, IP65
1
Chemical protection of driver connectors of ICS-1.x cables.
Chemical protection of driver connectors of ICS-2.x cables.
Chemical protection of driver connector for supply with ICP-2.1 cable.
Chemical protection of fieldbus termination connector FTC-1.1
10
Fieldbus Termination
Connector
FTC-1.1
190-10348
Materials
Main Purpose
PPS for connector housing and FPM for sealing.
Termination of fieldbus.
11
ATEX Cable
Sealing System
ACS-A.1
(Roxtec)
100-90292
Sleeve (A) and Gasket (B)
Frame (C)
2x Cable Module (D)
Stainless Steel and EPDM
Roxylon (EPDM rubber)
Roxylon (EPDM rubber)
Note:
Lubricant (E) and measurement plates
(F) are included.
12
User Panel
LUI-B.1-01
100-30448
Interface / Housing Rating
Standard Firmware
RS485 / IP65
A3.00
13
Water Cooling Module
WCM-i100.1
190-10474
Materials
Motor Mounting Screws
Cooling Flow
Pressure Drop / Max. Press.
Purpose
PTFE coated stainless steel for cooling plate (A) and mounting screws (B).
2x M4x16, stainless steel PTFE coated
Min. 0.5
l/min at ≤ 20 °C. In- and outlet are NPT 1/8” x 6.7mm.
20 mbar for 1 l/min cooling flow (for water at 20 °C) / 4 bar
Driver cooling for higher liquid temperatures (see user manual).
Table 3: Specification of accessories