Lewmar EVO 40, Owners Installation, Operation & Servicing Manual

Page 1: ...Lewmar OCEAN EVO Electric Hydraulic Winches B2303 Issue 14 Ocean Winch size 40 111 Evo Winch size 40 90 Owners Installations Operation servicing manual GB...

Page 2: ...are available at www lewmar com CE Approvals For CE approval certificates contact Lewmar Important information about this manual Throughout this manual you will see safety and product damage warnings...

Page 3: ...ns and are to be used in conjunction with appropriate clutches cleats and other manual controls and stoppers It is the unavoidable responsibility of the owner or master or other responsible party to a...

Page 4: ...c hydraulic winch IMPORTANT Always keep in mind the space available below deck for the motor gearbox or hydraulic drive unit Plan location carefully before drilling any holes and allow for the followi...

Page 5: ...osition of centre stem and drill 64mm hole Strip winch section 3 5 place base plate on deck then mark through mounting bolt holes remove and drill to size of bolts Winches 68 111 Remove the winch drum...

Page 6: ...k switches near and in view of the winch Use template as a guide to cut drill hole fit switch and seal Once you have selected the ideal position for winch motor gearbox and controls double check every...

Page 7: ...m Remember to take care in re fitting the drum washer with bevel on underside 5 Remove all screws holding centre stem to base Using a flat bladed screwdriver in the drainage slots lever off centre ste...

Page 8: ...f sealing compound to prevent leaks Avoid using excessive sealant 8 Consult the fastening guide for bolt type and length Bolt the base plate to the deck ensuring that all fasten ing heads are counters...

Page 9: ...he winch without having to remove the drum Contact Lewmar for more details 3 6 Fastenings NOTE Deck fastenings are not supplied 1 Fix the winch to the deck using CSK Head stainless steel washers and l...

Page 10: ...d shim to be fitted Apply Loctite threadlock to coupling bolts 15 insert isolation shim and secure to winch base plate Assemble coupling bolts and washers apply Loctite threadlock and secure to 21Nm L...

Page 11: ...hould be positioned close to the battery in a dry readily accessible place The breaker must be manually reset should an overload occur that causes it to trip to the off position If you are not sure yo...

Page 12: ...maximum load 4 8 Type ELS 68 77 EVO 80 electric 12 24V This installation controls the winch by Lewmar s unique Overload Protection Autoshift Control Box This allows the winch to be started in 1st and...

Page 13: ...ttery Isolator Circuit Breaker see manual Battery 12 24VDC D1 D2 A2 D1 D2 A2 D1 D2 A2 1 2 3 4 3 4 1 2 1 2 1 2 MOTOR BATT MOTOR BATT Thermal Switch A1 F2 A2 F1 Cable link Use same size type as main cab...

Page 14: ...14 68 77 EVO 70 80 WINCH ELS CONTROL BOX GB 4 11 Wiring diagram 68 77 EVO 70 80 Switch wire thickness 1 5 mm2 16 AWG...

Page 15: ...craft marine hydraulics mechanical installation and safety requirements If in any doubt consult a qualified marine engineer WARNING The installation of hydraulic systems requires a high level of clean...

Page 16: ...ar press second gear deck switch when engaged the centre spindle rotates clockwise 3 Speed winch operation Autoshift Standard Push winch base button in To engage winch press the deck switch first gear...

Page 17: ...Ensure O ring remains in top cap groove 3 Rotate stripper ring to required position Adjust the feeder arm so that the rope tails into a secure area away from the incoming line 4 Replace feeder arm and...

Page 18: ...A Line Speed m min C Load kg B Current Amp OCEAN 46 EVO 45 24V Cutout 1250 kg A Line Speed m min C Load kg B Current Amp OCEAN 50 12V 24V Cutout 1000 kg A Line Speed m min C Load kg B Current Amp OCE...

Page 19: ...12V 24V Cutout 1580 kg A Line Speed m min C Load kg B Current Amp OCEAN 65 EVO 65 12V 24V Cutout 1814 kg A Line Speed m min C Load kg B Current Amp OCEAN 68 3 EVO 70 24V Cutout 1350 kg A Line Speed m...

Page 20: ...teristics against hydraulic flow and pressure The following graphs show the maximum performance envelope Refer to trouble shooting section 9 if performance is inferior A Load B Pressure C Line Speed D...

Page 21: ...ne Speed A Load m min B Pressure D Flow l min gal min bar psi min kg lbs OCEAN 54 EVO 55 C Line Speed A Load m min B Pressure D Flow l min gal min bar psi min kg lbs OCEAN 58 C Line Speed A Load m min...

Page 22: ...Line Speed A Load m min B Pressure D Flow l min gal min bar psi min kg lbs 25 l min 105 bar OCEAN 88 C Line Speed A Load m min B Pressure D Flow l min gal min bar psi min kg lbs OCEAN 77 EVO 80 C Lin...

Page 23: ...358 45000248 45000248 45000248 45000248 9 Base Plate Cover 1 45000229 45000329 45000429 45000529 45000529 45000759 45000759 9 Base Plate Cover 1 45500212 45500312 45500412 45500512 45500612 10 Base Pl...

Page 24: ...45000248 8 Base Plate Cover 1 45000329 45000429 45000529 45000529 45000759 45000759 8 Base Plate Cover 1 45500312 45500411 45500511 45500612 9 Base Plate 1 45000328 45000428 45000528 45000528 45000758...

Page 25: ...g 1 15300489 15300489 10 Hollow Dowel 1 45002140 45002140 11 Bush 1 15000569 15000569 12 Screw 4 B0686 B0686 Heli coil 4 B2423 B2423 13 Roller Bearing 1 15010007 15010007 14 Thrust Washer 1 15003286 1...

Page 26: ...26 25 18 5 16 7 8 9 10 11 6 14 13 12 1 2 3 4 19 20 22 21 23 24 11 6 17 15 25a GB 7 4 Parts list hydraulic 68 111 Adaptors not required on 68 and 77 EVO part only All other parts are common to both mod...

Page 27: ...2 B0061 B0061 B0061 B0061 12 Thrust Washer 1 15003286 15003286 15003286 15003286 13 Roller Bearing 1 15008007 15008007 15008007 15008007 14 Roller Bearing 1 15010007 15010007 15010007 15010007 15 Bus...

Page 28: ...pawls as they will stick in operation Two or three times during active sailing season Strip clean check and lubricate End of season or beginning of new season Strip clean and thoroughly check for dam...

Page 29: ...348 1311 16 174 67 8 290 117 16 62 27 16 68 211 16 160 61 4 80 31 8 294 119 16 88 355 14 160 61 4 290 117 16 62 27 16 326 123 4 111 396 155 8 172 63 4 290 117 16 62 27 16 406 16 H HEIGHT L LINE ENTRY...

Page 30: ...16 62 27 16 68 211 16 160 61 4 80 31 8 294 119 16 88 355 14 160 61 4 290 117 16 62 27 16 326 123 4 111 396 155 8 172 63 4 290 117 16 62 27 16 406 16 EVO WINCH H HEIGHT L LINE ENTRY M N T R B BASE B B...

Page 31: ...8077205 48077206 48000077 2000 3500 7716 12 22 1 2 7 8 150 A 68000351 40 17 8 39 3 19 5 43 68000933 18000301 48000222 T 1 8 46 22 1 48 6 24 6 54 1 N A 18000301 48000224 T 2 2 48 24 7 54 3 28 1 61 8 N...

Page 32: ...7 8 150 A 68000351 80 3 48580207 48580206 48000077 2000 3500 7716 12 22 1 2 7 8 150 A 68000351 40 17 8 39 3 19 5 43 68000933 18000301 48000222 T 1 8 45 22 1 48 6 24 6 54 1 N A 18000301 48000224 T 2 2...

Page 33: ...11 16 90 A 68000348 40 17 8 39 3 19 5 43 0052506 18000302 48000217 T 1 3 46 22 1 48 6 24 6 54 1 0052506 18000302 48000220 T 1 6 48 24 7 54 3 28 1 61 8 N A 18000302 48000221 T 1 7 50 28 3 62 2 33 2 73...

Page 34: ...3500 7716 12 22 1 2 7 8 70 A 68000240 80 3 48580207 48580206 48000078 2000 3500 7716 12 22 1 2 7 8 70 A 68000240 40 17 8 39 3 19 5 43 0052506 18000302 48000217 T 1 3 45 22 1 48 6 24 6 54 1 0052506 180...

Page 35: ...3 49111109 B7720 6000 14000 16 38 5 8 11 2 kg lb mm inch kg lb kg lb 45 49545100 49545101 49545110 B7718 1136 2500 8 14 5 16 9 16 16 8 37 19 6 43 1 50 49550100 49550101 49550110 B7719 1250 2750 8 14...

Page 36: ...Amp check wiring 5 Power at winch Check circuit diagram connections clean and check cables 6 Check switch connection in control box Reconnect Motor runs but winch does not turn Check polarity 9 2 Hydr...

Page 37: ...ings for correct operation and engagement Check drive dog spring Ensure free operation and engagement Winch runs very slowly 1 Hydraulic pipes connected to wrong Commander function Refer to Commander...

Page 38: ...38 GB Notes...

Page 39: ...applications Products used in commercial or charter applications Anchor rodes C LIABILITY i Lewmar s liability under this warranty shall be to the ex clusion of all other warranties or liabilities to...

Page 40: ...nal Distribution Lewmar Southmoor Lane Havant Hampshire PO9 1JJ UK Tel 44 0 23 9247 1841 Fax 44 0 23 9248 5720 Email info lewmar com USA Lewmar 351 New Whitfield Street Guilford CT 06437 USA Tel 1 203...