Lexmoto Echo 50 E4, Owner'S Manual

Page 1: ...Owners manual ...

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Page 3: ... model is a sturdy scooter in modern d esign Its sound construction the meticulous sele ction of materials the advanced manufact uring techniques and conscientious work of dedicated employees provides the scooter with all the characteristics such as econom ical operation quality reliability and its last ing value Safety symbols and notes Please observe the following WARNING Precautionary measures ...

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Page 5: ... stand 11 SAFETY TEST Checklist 12 Load and lights 13 Ride safely 13 RIDING INSTRUCTIONS Ride economically and environmentally 14 Running in instructions 15 Starting 16 17 Brakes 18 19 Stopping the engine 19 SERVICE INSTRUCTIONS Servicing the scooter cleaning agents 20 21 Winter operation and corrosion protection 21 Repairing paint damage servicing the tyres 22 Lay up commission 22 Technical modif...

Page 6: ...ir filter Cleaning the spark plug Fuse Battery Changing the light bulbs Adjusting the headlight 24 25 25 26 27 28 29 30 31 32 33 34 35 36 37 40 41 TECHNICAL DATA Engine Power transmission Chassis Lubricants and operating fluids Electrical equipment Dimensions and weights 42 43 43 44 44 45 WARRANTY AND SERVICE DATA Warranty conditions List of wear items Inspection items Proof of maintenance 46 47 4...

Page 7: ...w ed from the driver The identification number is located on the rear part of the frame below the right underside cover 1 The chassis number is located on the fra me behind the cover 2 The engine number 3 is located on the fr ont part the left crankcase Key With the scooter you get two separate inde finite keys for Keep the spare key at a safety place 3 1 2 3 ...

Page 8: ...hand side view 1 2 3 4 5 6 7 Storage box with tool kit Spark plug Engine oil filter cap Battery box and fuse Ignition and fork column lock Brake fluid container for front wheel brake Handbrake lever for front brake 4 1 2 3 5 4 6 7 ...

Page 9: ...eft hand side view 14 13 9 11 10 12 OVERVIEW AND OPERATION 8 Handbrake lever for rear brake 9 Instrument Kick starter Parking stand Transmission oil filler screw Air filter Side stand 10 11 12 13 14 5 8 ...

Page 10: ...ion indicator switch Switch to left Left indicator on Switch to right Right indicator on Push button for switch off 4 Push button horn 5 High beam indicator high beam low beam 2 3 4 4 5 2 3 4 5 4 Left and right direction indicator green 5 High beam indicator bl e u 6 oranger Malfunction Indicator Lamp Instrument lights 6 Handbrake lever for front brake 7 Throttle 8 Starter button 6 1 1 6 7 6 8 ...

Page 11: ...tivated WARNING While riding do not switch the ignition off NOTE The key can be removed in positions and Key positions 2 Ignition off Fork column not locked handle bars can be freely turned to the left or right 3 Fork column locked and gnition off i Turn the handlebar to the left as far as to the stop Push and turn the key to the left until it is in the LOCK position The fork column is now locked ...

Page 12: ... sensitive objects in the box because of engine s heat and hi gh temperature Unlock Insert the ignition key 1 into the lock and turn the key to the right WARNING After the seat is closed check if it was locked firmly Maximun load capacity 10 kg CAUTION Maximum load capacity kg 3 Use the hooks 3 only for small baggage pieces Lock Press down the seat 2 until the lock is engaged Pull out the ignition...

Page 13: ...g cigarette or naked flame near an open tank because fuel vapour could suddenly ignite NOTE The fuel indicator 1 is active when the ign ition is turned on The scale with the tank symbol remem bers for a tank stop Don t run down the fuel tank until it is empty Use only premium lead free fuel min 95 octane E Empty F Full Filling up with fuel Fuel stock tanking 9 1 When the fault light flashes indica...

Page 14: ...ver 1 Insert ignition key 2 turn to direction OPEN and open the tank cap Close the tank cap by turning with the ign ition key to direction CLOSE and pull our the key LOCK 1 10 4 3 NOTE After fill the fuel and put the fuel tank cap b ack please point the triangle sign 3 of the fuel tank cap to the triangle sign 4 on the rear center cover ...

Page 15: ...ff the engine Put your left hand on the left hand handle bar grip Hold with your right hand the holder grip 3 Fold out the arm fo the side stand 1 as far forward as it will go and stop by foot Slowly tilt the scooter to the left until its w eight is supported Parking stand Switch off the engine Put your left hand on the left hand handle bar grip Hold the holder grip 3 with your right hand Push the...

Page 16: ...efore starting your ride check the followi ng Steering smooth and free play Engine oil quantity Fuel quantity Front brake Rear brake Tyres profile and pressure Telescopic fork Load lights Total weight Lights Brake fluid lever Brake operation In case of problems or difficulties contact a dealer who will do everything possible to assist you WARNING While the engine is running or the igniti on is on ...

Page 17: ...he total allowable weight may not be e xceeded Check the tyre pressure Checking the lights WARNING Before any ride check the operation of all lighting components Check that the headlamps and lenses are clean Ride safely CAUTION Riding safety is largely also determined by the manner of riding Therefore Put on a tested approved safety helmet and correct close the buckle Wear suitable protective clot...

Page 18: ... Turn the engine off when waiting in tr affic Different riding conditions affect fuel consu mption The following conditions are unfav ourable for fuel consumption High traffic density especially in big cities with many stops for traffic lights Frequent short rides with repeated starts and warm ups of the engine Riding in a column of motorcycles at low speed meaning riding with relatively high revs...

Page 19: ...ase in the pressure on the brake lever During this period avoid unnecessary hard braking actions Running in new tyres CAUTION New tyres have a smooth surface They must therefore be roughened by careful ly running them in at various slanted po sitions Only then will the surface obtain its full grip Running in new brake linings RIDING INSTRUCTIONS CAUTION Excessive revs while running in the eng ine ...

Page 20: ...es are highly t oxic and can kill 2 4 WARNING Propping up the scooter with the parking stand Operate the rear handbrake lever to avoid a moving of the scooter Avoid high engine rpm s while the vehic le is standing still otherwise the clutch will engage Before starting Propping up the scooter with the parking stand Turn the ignition lock 1 with the ignition key to its operating position Do not open...

Page 21: ...se the kick starter from time to time to ma intain its function 2 Propping up the scooter when operating the kick starter Turn the ignition lock 1 with the key to its operating position Do not open the throttle 2 Depress the kick starter lever 3 quick and the engine will start After the engine is running return the kick starter lever to its normal position 17 1 ...

Page 22: ...ake discs and linings Oil and grease RIDING INSTRUCTIONS WARNING The brakes must first be operated until they are dry Salt film on the brakes When riding on salted streets without braki ng for a while the full braking effect may be delayed WARNING The brake discs and linings must be free of oil and grease If the scooter is not used for a while a rust film may form on the brakes and th us increase ...

Page 23: ... but before the curve Braking on a curve increases the danger of sliding 3 Stopping the engine Braking both The front b ake and rear brake are operate d independently from each other The front brake is operated via the right ha nd brake lever 1 on the handlebars and the rear brake is operated via the left hand bra ke lever 2 When stopping or slowing down release the throttle gas and operate brakes...

Page 24: ...aims for corrosion and oth er such damage WARNING Always carry out a brake test after clea ning and before starting a ride CAUTION Do not use steam or high pressure jet de vices Such devices can damage seals the hyd raulic braking system and the electrical system CLEANING To wash the motorcycle use a soft sponge and clean water Afterwards dry off with a polishing cloth or chamois Do not wipe off d...

Page 25: ...lly Use of the motorcycle in the winter can ca use considerable damage due to the prese nce of salt on the roads CAUTION Never use paint polishing agents on pla stic parts After a longish ride thoroughly clean the ch assis and the aluminium parts and preserve them with a commercially available anti co rrosion agent Operation in winter and anti corrosion protection CAUTION Do not use hot water whic...

Page 26: ...upport the scooter so that its weight is not on the tyres You can prevent the tyres from becoming dr y and brittle by spraying them with a silicone rubber treatment First thoroughly clean the tyres Do not store the scooter or the tyres in hot s paces such as a boiler room for longer per iods Lay up commission Lay up Clean the scooter Remove the battery Observe the maintenance instructions Spray su...

Page 27: ...t we cannot evaluate nor be held liable for the quality of non approved accessories and parts even if they have a certificate of ac ceptance from an officially recognised te chnical testing supervision agency or a license issued by the authorities o o WARNING Technical changes to the scooter can le ad to cancellation of the EC operating li cense Should you want to make technical change s observe o...

Page 28: ... a wrong measurement and t herefore the wrong oil quantity In order to avoid engine damage never exceed t he maximum oil level nor let it drop belo w the minimum level Checking the oil level CAUTION For checking the oil level only insert the oil filler cap and don t screw in Otherwise there will be a wrong measur ement in order to avoid engine damage The oil level must be between the minimu m and ...

Page 29: ...the oil level is below the oil filler opening If required replenish transmission oil Hyp oid SAE 85W 90 via the oil filler opening When change new transmission oil open the oil hole screw 2 till all transmission oil is flow out then tighten the screw 2 and add new oil via the oil filler opening Tighten the oil filler screw 1 NOTES ON MAINTENANCE Recommended grade Per API SG or higher or also with ...

Page 30: ...dle bar 1 back and forth If the fork column bearing shows noticeable play it must be adjusted by a specialised d ealer Checking the telescopic fork Pull the hand brake to block the front whe el brake Now pump the fork girders several times up and down using the handlebar The suspension should respond perfectly Check the fork girders for oil leaks NOTE If damage to the telescopic fork or the spri n...

Page 31: ...es Incorrect tyre pressure will have a consi derable effect on the riding properties of the scooter and the lifespan of the tyres Tyre size The standard scooter is provided with the following tyre sizes Front Rear All Tyres are tubeless 3 50 10 51J P 3 50 10 51J P or 59 or 59 WARNING Use only tyres approved by the manufa cturer The use of non approved tyre br ands types or sizes leads to the opera...

Page 32: ...ck the brake linings for wear if necessary replenish the brake fluid by a dealer Front brake fluid tank 2 3 MIN WARNING Sudden changes in play or a spongy feel of the brake lever 1 can be caused by faults in the hydraulic system Do not ride on when in doubt about the operability of the brake system Immedi ately consult a dealer Checking the brake fluid level WARNING Every two years the brake fluid...

Page 33: ...hickness If the lining thickness is below the minimu m A 2 0 mm have the brake lining 1 replaced by a dealer Checking the brake linings CAUTION The minimum lining thickness must be maintained Checking the disc brake Visually inspect the disc 2 Check the thickness of the disc Minimum thickness If the disc thickness is below the minimum B 3 0 mm have the disc 2 replaced by a dealer 29 2 B ...

Page 34: ... should be heard brushing agai nst the brake drum r CAUTION For your own safety we recommend ha ving activities to the brake system carri ed out by a dealer Adjusting the rear wheel brake CAUTION Have a dealer check the adjustment Checking the brake linings CAUTION The thickness of the brake lining may no t be lower than the minimum value Operate the handbrake lever 1 and visu ally inspect it Chec...

Page 35: ...es freely Check whether the throttle cable is obstru cted by other parts Open the twist grip throttle control until re sistance can be felt Measure the play Nominal value 4 2 A Adjustment Push back the protective cap 2 Slacken the lock nut 3 on the handlebar Turn the setscrew 4 accordingly Tighten the lock nut 3 Check the play Push over the protective cap 2 NOTE If the play cannot be corrected thi...

Page 36: ...uses of reducing output horsepwer and increasing fuel consumption Change the air cleaner element more fre quently to prolong the engine s service life if the scooter is ride on dusty roads very often Check for properly installation of the foam housing in the filter case Otherwise the engine runs poorly or lead to serious engine damage Be careful not to soak the air cleaner wh en washing the scoote...

Page 37: ...ark wr ench from the on bord toolkit Check the electrode gap 0 6 0 7mm rep lace the spark plug if it is severely burnt a way Use a new spark plug and tighten up NGK CR7HSA CAUTION Check or change the spark plug only wh en the engine is cold Check and change Screw in the spark plug by hand and then tighten up with the spark wrench Plug in the spark plug connector 3 Torque 11 Nm 0 6 0 7mm 2 33 1 1 3...

Page 38: ...remove the fuse A faulty or blown fuse must be replaced by a new one with 15 A Check the fuse for correct contact Loose fuse will blow Installation takes place in reverse order to disassembly CAUTION Never install a fuse with a larger rating since this could destroy the entire elect rical system The fuse is inside the storage 2 3 1 1 3 34 ...

Page 39: ...allowed immediately visit call a doctor WARNING Always wear safety glasses Keep children away from acids and batt eries NOTES ON MAINTENANCE EXPLOSION DANGER A battery being charged produces a hi ghly explosive gas which is why fire sparks naked flames and smoking are prohibited FIRE HAZARD Avoid generating sparks and electrostatic discharges when handling cables and elec trical devices Avoid shor...

Page 40: ...may only be connected or di sconnected while the ignition is inactive First disconnect the minus terminal 3 black cable When installing the battery first connect the plus terminal 4 red cable The battery is maintenance free Do not try to open it Disconnect the battery Remove the battery Installation takes place in reverse order to disassembly 2 3 1 1 4 36 ...

Page 41: ...lean dry cloth when installing or re moving them Low beam high beam 12V 35W 35W Turn off the ignition Remove the screw and bolts 1 Take off the headlight cover 2 Disconnect the plug 3 Turn the indicator bulb holder 4 clockwi sed take off the bulb holder Press the indicator bulb and turn counter clockwised take off the bulb 5 Installation takes place in reverse order to disassembly 4 5 1 1 1 NOTE W...

Page 42: ... cover 2 Bulbs Remove the screw 3 Take off the cover 4 Press the indicator bulb and turn counter clockwised take off the bulb 5 Installation takes place in reverse order to disassembly 12V 10W NOTE Do not touch the bulbs with bare fingers Hold bulbs with a clean dry cloth when ins talling or removing them 1 1 1 1 38 3 4 5 2 ...

Page 43: ... four nuts 4 with washers from the storage Take off the storage box 5 with the seat Remove the screw 6 and open the battery cover 7 Remove the screws 8 and take off cener cover 9 Remove the screws 10 and take off left right side cover 11 1 1 3 4 2 5 6 6 7 8 8 9 10 10 11 11 NOTE Do not touch the bulbs with bare fingers Hold bulbs with a clean dry cloth when ins talling or removing them 39 ...

Page 44: ... 12 turn to direction OPEN and open the tank cap 13 Remove the screws 14 take off the seat cable 15 and cover 16 Remove the screws 17 and take off rear indicator 18 14 10 12 15 14 14 14 13 16 17 17 17 17 17 18 NOTE Do not touch the bulb with bare fingers Hold bulbs with a clean dry cloth when ins talling or removing them bulbs 12V 1 2 0 28 1 3W 40 ...

Page 45: ...nishable by law Remember you are responsible for the correct adjustment of the motorbike s headlamp WARNING Do not run the engine in an enclosed sp ace risk of asphyxiation Position the motorcycle on a level floor 5 m measured from the headlamp from a light coloured wall with a rider seated on the mo torcycle and the tyres filled at the correct p ressure Measure the distance from the floor to the ...

Page 46: ...e cylinder stroke petrol engine 4 cm3 49 Fan air cooled ECU LJ139QMB φ cm 39 cm 41 5 10 5 1 45km 1 8 kW 7000rpm h 25km h 1 7 kW 6000rpm 45km h 25km h 2 7 Nm 6000rpm 2 7 Nm 5000rpm Spark plug Electrode gap Carburettor Idle speed Air filter Typ of starter NGK CR7HSA 0 6 0 7 mm SVB18 18H 1600 160 r min Foam air cleaner Electric starter and kick starter LJ50QT 5L 42 ...

Page 47: ...bsorption Light metal Alu MT 2 5 10 3 50 10 51J or 59P tubeless One Rider Two Rider Front 1 75Kg cm Rear 2 00Kg cm Front 2 00Kg cm Rear 2 25Kg cm 2 2 2 2 Power transmission Transmission Chassis Scooter version Front suspension Rear suspension Wheels front Wheels rear Tires front Brakes front Brakes rear Clutch Tires rear Tire pressure TECHNICAL DATA LJ50QT 5L 43 ...

Page 48: ...A 12V 35W 35W 12V 1 7W 12V 1 7W Electrical Equipment Generator Battery Fuse Head light Instrument lights Speedometer Control lights indicator and high beam Brake rear light Rear turn signal light Fuel tank capacity SAE 15W 40 mineral oil API SG or higher litres 0 8 Hypoid oil SAE 85W 140 or SAE 80W 90 GL5 12V 90W 12V 1 2W 12V 1 3W Front turn signal light 12V 10W LJ50QT 5L 44 ...

Page 49: ... Maximum height Wheel base Seat height Weight empty Weight in running order Max permitted total weight Top speed Overall length 1725 mm 645 mm without rear view mirror 78 kg 45 km h or 25km h 740mm 83 kg 233 kg 1210mm 1065 mm without rear view mirror LJ50QT 5L 45 ...

Page 50: ...ver into the possession of us r 2 The installation of spare parts within the scope of warranty does not extend the warranty period that has sta ted with the date of delivery of the motorcycle 3 The warranty does not cover normal we ar and tear caused by normal use as we ll as wear and tear caused by inappropri ate handling and inappropriate use Oxi dation and corrosion are caused by envi ronmental...

Page 51: ...y already be worn after 1500 km in cross country operation even earlier depending on road conditions and care wear may start after 500 km Dirt reduces the lifetime Do not clean with a high pressure cleaner depending on road conditions and care wear may start after 1500 km Soiling of the wheel hub reduces the lifetime Check during each maintenance interval do not clean with a high pressure cleaner ...

Page 52: ...ding on ambient temperatures and care failures can be expected in the 6th month in winter operation even earlier Oxidation is a lack of maintenance Variomatic CVT rolls belts Clutch linings friction discs depending on riding style and load these may be worn after 500 km depending on riding style and load these may be worn after 500 km Pistons cylinders crankshaft conrods engine bearings depending ...

Page 53: ...ust be complied with At 1 000 km 1 service Every 3 000 km or after 6 months st Every 6 000 km or after 12 months After the warranty period the inspection int evals specified in this manual must be app lied as follows Every 3 000 km 6 months Every 6 000 km 12 months WARNING For safety reasons do not carry out any repair or adjustment activities to the sc ooter and chassis that exceed a closely rest...

Page 54: ...hs Every 12 000 km 24 months Throttle cable adjustment Transmission oil Transmission check for leakage Crankecase check for leakage Crankecase vetilation Driving belt fight weight Clutch discs I I I I I I I I I I A I I I I I I I A A I I I R R A I I I I I I I I I I I I A I A I A A A Air cleaner foam Oil filter screen Engine oil Fuel filter Spark plug Ignition time Valve clearance Compression check ...

Page 55: ...ain and side stand Bolts and nuts chassis I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I S I A every 2 years Bolts and nuts engine Compression teat Exhaust system Fuel tank fuel hoses Battery Stearing and bearings Front and rear suspension Shock absorption Tire pressure I Inspection cleaning and adjustment A Replacement R Cleaning replaced if necessary S Lubrication I 51 ...

Page 56: ...TENANCE CONFIRMATION km date After 6 000 km 12 months dealer stamp km date After 9 000 km 18 months dealer stamp km date After 15 000 km 30 months dealer stamp km date After 18 000 km 36 months dealer stamp km date After 21 000 km 42 months dealer stamp km date After 12 000 km 24 months dealer stamp 52 ...

Page 57: ...ANCE CONFIRMATION New brake fluid Yes no km date Stamp signature New brake fluid Yes no km date Stamp signature New brake fluid Yes no km date Stamp signature New brake fluid Yes no km date Stamp signature 53 ...