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6

Step 1:  TRUCK-PREP BEFORE MOUNTING GATE 

 

1.  Carefully check dimensions given on page 5.  Verify you have the proper space 

available to mount the gate.  24-1/2” represents the standard mounting height.  
For a bed height of 44”, this mounting height will yield 10” ground clearance 
(unladen). 

 
2.  If more ground clearance is required, or the bed height is less than 44”, the 24-

1/2” mounting dimension can be reduced.  For every 1” reduction in the 24-1/2” 
dimension, you will need approximately one additional inch in clearance between 
the door sill and truck chassis (beyond the 28” minimum dimension).  Example: if 
the mounting dimension is reduced to 22-1/2”, you will need approximately 30” 
between the door sill and the truck chassis. 

 

3.  Once it is clear, the proper space is available for gate installation, the door sill 

must be notched per dimensions on page 7.  It is important the sill be reinforced 
after notching using gussets as described on page 7.  The sill must be strong 
since it serves as the “up” stop for the gate. 

 
 
 

Step 2:  MOUNTING GATE TO TRUCK (SIDE DOOR) 

 

1.  Unfold the secondary platform. 
 
2.  Clamp the secondary platform to the lift truck approximately centered (see 

illustration on page 8). 

 

3.  There are two angles in the shipping kit (5 x 3 x 1/4 x 3 lg.).  Lay these two 

angles on top of the door sill to space the platform out 1/4” (see sketch on page 
8). 

 

4.  Pick up the gate assembly.  Position it at the door opening as required and push 

it against the sill and the 1/4” spacers.  With two pieces of scrap channels or 
angles, clamp platform flush with floor.  Use four clamps.  Clamp channels to sill 
and platform.  Flat area of platform farthest away from truck should be 1” higher 
than door sill to allow for platform deflection under load.  Step 16 on page 11, 
explains how to use the shims provided to adjust platform slope. 

 

5.  With a floor jack and piece of 4 x 4 wood, swing and raise the main tube until it is 

at the 24-1/2” standard dimension – or a reduced dimension if needed.  With a 
pipe wrench rotate the main 4 x 6 trunion tube, so it is vertical.  You should see 
approximately 3/8” of exposed rod on the cylinder if you used the standard 24-
1/2” mounting height. 

 
 
 
 
 

 

Summary of Contents for TSG Hide-A-Way

Page 1: ...nstallation Manual TSG Hide A Way Truck Side Gate 10335 Wayne Avenue Cincinnati OH 45215 Ph 513 891 6210 Toll Free 866 539 6261 Fax 513 891 4761 www leymanlift com sales leymanlift com LML00120 4 22 1...

Page 2: ...gate 4 General View Truck Mounting 5 Truck Prep before Mounting Gate 6 Mounting Gate to Truck side door 6 12 Mounting Plate Assembly Reference 9 Recommended Oils 13 TSG Wiring 14 Decal placement 15 Fi...

Page 3: ...ed and the cause of the noise should be pin pointed and corrected 10 Do not over load the maximum rated capacity is based on an evenly distributed load all over the platforms flat surface 11 Always lo...

Page 4: ...OPERATING OF THE LIFT GATE Before operating the lift read and understand this decal urgent warning decal and the Owner s Manual Do not stand behind the lift gate while unfolding or using the platform...

Page 5: ...5...

Page 6: ...erves as the up stop for the gate Step 2 MOUNTING GATE TO TRUCK SIDE DOOR 1 Unfold the secondary platform 2 Clamp the secondary platform to the lift truck approximately centered see illustration on pa...

Page 7: ...7 TSG SILL CUTOUT...

Page 8: ...position 8 Now tack weld the gussets and support plate to the mounting plate and trunion tube Welds must be strong enough to support the gate without a load on the platform 9 Locate a suitable spot to...

Page 9: ...800 613 Mounting plate 2 2 BP 800 284 Gusset 3 12 P11029 Bolt GR 8 1 2 13 x 2 1 2 4 12 P23511 Lock nut 1 2 5 24 P26004 Flat washer 1 2 6 2 S577 008 000 Support St Angle 2 1 2x2x3 8x8 7 4 AP 999 023 G...

Page 10: ...10 Index Req d Part Part Name Material Size 1 2 BP 800 288 Power unit bracket 2 2 AT 998 007 112 Shim plate 1 8 x 3 x 6 3 4 P11029 Bolt 1 2 13x2 1 2 4 4 P23511 Lock nut 1 2 5 8 P26004 Flat washer 1 2...

Page 11: ...instead of a flip ramp the fixed taper will be off the ground It should come within 1 of the ground when the platform is loaded TSG platforms are level ride 15 If the gate operation is correct finish...

Page 12: ...resting on brackets approximately 1 2 above cylinder Weld solid down both sides as shown 1 4 fillet weld Caution Ground arms before welding brackets 20 Trucks Run 4 gauge power line from 150 amp circ...

Page 13: ...ange Chevron RYKON ISO 15 15o F to 150o F Mobil DTE 11 15o F to 150o F Shell TELLUS T15 15o F to 150o F Level 2 Cold Conditions Manufacturer Type Temperature Range Chevron AVIATION A 50o F to 80o F Mo...

Page 14: ...tches located on opposite side from door hinges Switch keyways must face down Drill a 2 1 4 hole through the outside wall at desired locations to mount toggle switches Must use heat shrink tubing prov...

Page 15: ...EMENT Stand Clear Bottom of Platform P55198 2 Secure Latch P55202 Operation of Lift Gate P55307 Max Capacity Decal Urgent Warning P55199 Read and Understand P55203 Shut Off Power P55201 Extreme Shield...

Page 16: ...er grommets if you prefer Charge line power line clamped to bottom of cross members with loom clamps Electric line from gate to power pack through cross members with rubber grommets if you prefer Elec...

Page 17: ...rcuit breaker Platform will not lower 1 Battery is low 2 Bad ground or electrical connection 3 Lowering valve is bad 1 Recharge the batteries 2 Check for corrosion and tighten 3 Check the coil Platfor...

Page 18: ...________________________________________________________________ ______________________________________________________________________________ ________________________________________________________...

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