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4

SERVICING PRECAUTIONS

CAUTION: Before servicing receivers covered by this
service manual and its supplements and addenda, read
and follow the SAFETY PRECAUTIONS on page 3 of this
publication.
NOTE: If unforeseen circumstances create conflict
between the following servicing precautions and any of the
safety precautions on page 3 of this publication, always
follow the safety precautions. Remember: Safety First.

General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC

power source before;
a. Removing or reinstalling any component, circuit

board module or any other receiver assembly.

b. Disconnecting or reconnecting any receiver electrical

plug or other electrical connection.

c. Connecting a test substitute in parallel with an

electrolytic capacitor in the receiver.
CAUTION: A wrong part substitution or incorrect
polarity installation of electrolytic capacitors may
result in an explosion hazard.

d. Discharging the picture tube anode.

2. Test high voltage only by measuring it with an

appropriate high voltage meter or other voltage
measuring device (DVM, FETVOM, etc) equipped with
a suitable high voltage probe.
Do not test high voltage by "drawing an arc".

3. Discharge the picture tube anode only by (a) first

connecting one end of an insulated clip lead to the
degaussing or kine aquadag grounding system shield
at the point where the picture tube socket ground lead
is connected, and then (b) touch the other end of the
insulated clip lead to the picture tube anode button,
using an insulating handle to avoid personal contact
with high voltage.

4. Do not spray chemicals on or near this receiver or any

of its assemblies.

5. Unless specified otherwise in this service manual,

clean electrical contacts only by applying the following
mixture to the contacts with a pipe cleaner, cotton-
tipped stick or comparable non-abrasive applicator;
10% (by volume) Acetone and 90% (by volume)
isopropyl alcohol (90%-99% strength)
CAUTION: This is a flammable mixture.
Unless specified otherwise in this service manual,
lubrication of contacts in not required.

6. Do not defeat any plug/socket B+ voltage interlocks

with which receivers covered by this service manual
might be equipped.

7. Do not apply AC power to this instrument and/or any of

its electrical assemblies unless all solid-state device
heat sinks are correctly installed.

8. Always connect the test receiver ground lead to the

receiver chassis ground before connecting the test
receiver positive lead.
Always remove the test receiver ground lead last.

9. Use with this receiver only the test fixtures specified in

this service manual.
CAUTION: Do not connect the test fixture ground strap
to any heat sink in this receiver.

Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be
damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive (ES)
Devices. 
Examples of typical ES devices are integrated
circuits and some field-effect transistors and
semiconductor "chip" components. The following
techniques should be used to help reduce the incidence of
component damage caused by static by static electricity.
1. Immediately before handling any semiconductor

component or semiconductor-equipped assembly, drain
off any electrostatic charge on your body by touching a
known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device,
which should be removed to prevent potential shock
reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with

ES devices, place the assembly on a conductive
surface such as aluminum foil, to prevent electrostatic
charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or

unsolder ES devices.

4. Use only an anti-static type solder removal device.

Some solder removal devices not classified as "anti-
static" can generate electrical charges sufficient to
damage ES devices.

5. Do not use freon-propelled chemicals. These can

generate electrical charges sufficient to damage ES
devices.

6. Do not remove a replacement ES device from its

protective package until immediately before you are
ready to install it. (Most replacement ES devices are
packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable
conductive material).

7. Immediately before removing the protective material

from the leads of a replacement ES device, touch the
protective material to the chassis or circuit assembly
into which the device will be installed.
CAUTION: Be sure no power is applied to the chassis
or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged

replacement ES devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or
the lifting  of your foot from a carpeted floor can
generate static electricity sufficient to damage an ES
device.)

Summary of Contents for FLATRON L1520B

Page 1: ...ail http www LGEservice com techsup html CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL CHASSIS NO CL 66 MODEL L1520B L1520BN AL G Same model for Service Same looking with new chassis Issue Date 2004 8 To apply the Genesis ZAN3SL Chip ...

Page 2: ...1 ...

Page 3: ...ync Signal 1 Type Separate Sync Horizontal Vertical 2 Input Voltage Level Low 0 0 8V High 2 1 5 5V 3 Sync Polarity Positive or Negative 3 2 Video Input Signal 1 Type R G B Analog 2 Voltage Level 0 0 7 V a Color 0 0 0 Vp p b Color 7 0 0 35 Vp p c Color 15 0 0 7 Vp p 3 Input Impedance 75 Ω 3 3 Operating Frequency Horizontal 30 63kHz Vertical 56 75Hz 4 POWER SUPPLY 4 1 Power 100 240V 50 60Hz 0 6A 4 2...

Page 4: ...such as pencil or pen as this may result in damage to the panel Protect the module from the ESD as it may damage the electronic circuit C MOS Make certain that treatment person s body are grounded through wrist band Do not leave the module in high temperature and in areas of high humidity for a long time The module not be exposed to the direct sunlight Avoid contact with water as it may a short ci...

Page 5: ...t receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead Always remove the test receiver ground lead last 9 Use with this receiver only the test fixtures specified in this service manual CAUTION Do not connect the test fixture ground strap to any heat sink in this receiver Electrostatically Sensitive ES Devices Some semiconductor solid state devices c...

Page 6: ...ip as the solder melts 2 Draw away the melted solder with an anti static suction type solder removal device or with solder braid before removing the IC Replacement 1 Carefully insert the replacement IC in the circuit board 2 Carefully bend each IC lead against the circuit foil pad and solder it 3 Clean the soldered areas with a small wire bristle brush It is not necessary to reapply acrylic coatin...

Page 7: ...nnection 4 Route the jumper wire along the path of the out away copper pattern and let it overlap the previously scraped end of the good copper pattern Solder the overlapped area and clip off any excess jumper wire At Other Connections Use the following technique to repair the defective copper pattern at connections other than IC Pins This technique involves the installation of a jumper wire on th...

Page 8: ...lution 640 x 350 720 x 400 640 x 480 640 x 480 640 x 480 640 x 480 800 x 600 800 x 600 800 x 600 800 x 600 832 x 624 1024 x 768 1024 x 768 1024 x 768 Total Period E 800 449 900 449 800 525 864 525 832 520 840 500 1024 625 1056 628 1040 666 1056 625 1152 667 1344 806 1328 806 1312 800 Video Active Time A 640 350 720 400 640 480 640 480 640 480 640 480 800 600 800 600 800 600 800 600 832 624 1024 76...

Page 9: ...S 5V 5V Power Inverter BRT CTL INV CTL gmZAN3SL ADC Scaling PLL OSD LVDS Transmitter Panel MCU EEPROM System LVDS Analog R G B D Sub To Key Control 3 3V VMOD 3 3 V 1 8 V Regulator 3 3 V 1 8 V Switch System 3 3V MOD ON 5V ...

Page 10: ... interpolates input to 1024 X768 resolution signal and outputs 8 bit R G B signal to transmitter 2 Power Part This part consists of the one 5V one 3 3V and one 1 8V regulators to convert power which is provided 5V in Power board 3 3V is provided for LCD panel and inverter 5V is provided for micom Also 5V is converted 3 3V and 1 8V by regulator Converted power is provided for IC in the main board 3...

Page 11: ... is available to LCD Monitor only 1 Port Setup a Copy UserPort sys file to c WINNT system32 drivers folder b Run Userport exe c Remove all default number d Add 300 3FF e Click Start button f Click Exit button 2 EDID Read Write 1 Run WinEDID exe 2 Edit Week of Manufacture Year of Manufacture Serial Number a Input User Info Data b Click Update button c Click Write button ...

Page 12: ...isplay 2 Wait for about 5 seconds and press MENU POWER switch with 1 second interval 3 The SVC OSD menu contains additional menus that the User OSD menu as described below a Auto Color W B balance and Automatically sets the gain and offset value b NVRAM INIT EEPROM initialize 24C08 c CLEAR ETI To initialize using time d AGING Select Aging mode on off e R G B 9300K Allows you to set the R G B 9300K...

Page 13: ...INT AS OPENING EACH POWER LINE CHECK J707 VOLTAGE PIN5 PIN6 5V NO CHECK 5VR LINE OPEN CHECK CHECK Q803 PIN 3 3 3V U803 PIN 4 1 8V NO CHECK IIC LINE CONNECTION U501 U502 CHECK U201 VCC XTAL RESET IS U201 PIN88 VOLTAGE REPEATED AS PULSE SHAPE NO YES YES YES NO PROBLEM YES CHECK KEY CONTROL CONNECTOR ROUTINE 1 1 1 2 2 1 2 Waveforms J707 5 6 U801 1 U803 3 U201 88 ...

Page 14: ...TATE 2 CHECK MICOM DIM ADJ PORT U501 PIN41 J707 PIN1 5V NO LIPS CHECK PULSE AS CONTACTING SCOPE PROBE TO CAUTION LABEL CONTACT PROBE TO CAUTION LABEL CAN YOU SEE PULSE AT YOUR SCOPE NO REPLACE CCFL LAMP IN THE LCD MODULE YES YES YES YES 3 4 Waveforms J707 2 J707 2 1 3 4 Inverter Off Micom Port check J705 Inverter output Inverter On Micom Port check J705 Inverter output 1 J707 5 6 U801 1 U803 3 ...

Page 15: ...ATE AS 12MHZ CHECK CONNECTION LINE FROM U201 TO U501 TROUBLE IN CABLE OR LCD MODULE CHECK 5VR LINE U501 PIN8 5V YES YES YES YES 3 NO RASTER OSD IS NOT DISPLAYED gmZAN3SL NO RASTER OSD IS NOT DISPLAYED U501 PIN43 IS 48KHz H SYNC PIN44 IS 60Hz V SYNC IS PULSE APPEARED AT SIGNAL PINS NO NO NO 2 2 6 Waveforms U201 88 6 U501 43 44 ...

Page 16: ...OR LINE CHECK R G B INPUT U201 PIN 70 74 77 NO CHECK H SYNC LINE D SUB U501 U201 PIN95 CHECK H SYNC INPUT U201 PIN 95 NO YES YES YES CHECK V SYNC LINE D SUB U501 U201 PIN96 CHECK V SYNC INPUT U201 PIN 96 NO YES NO RASTER OSD IS DISPLAYED 4 NO RASTER OSD IS DISPLAYED gmZAN3SL TROUBLE IN LCD MODULE YES ...

Page 17: ...16 WIRING DIAGRAM J704 J706 J707 CN3 CN2 AC IN LET SOCKET P N 6620K00002C Connector Ass y P N 6631T11012R Connector Ass y P N 6631T20022G ...

Page 18: ...17 EXPLODED VIEW 010 020 050 060 070 080 090 110 120 030 040 140 130 100 ...

Page 19: ...SPRAY CKD 3550TKK395A COVER L1520 PIECE DECO 6871TST741C PWB PCB ASSEMBLY SUB L1520BN CONTROL TOTAL BRAND MX CKD 4951TKS112F METAL ASSEMBLY FRAME L1520BL LPL X08 CKD 6631T11012R CONNECTOR ASSEMBLY 20P H H 140MM UL20276 PANEL LINK CABLE LM567D 6871TPT234G PWB PCB ASSEMBLY POWER L1520SL POWER TOTAL POWERNET MODIFIED LIPS TO ANALOG DIMMING FOR LPL 3313TL5100E MAIN TOTAL ASSEMBLY L1520BN GMZAN3SL MX C...

Page 20: ...6V 20 FM2 5 T C832 0CE107EF628 100UF KMG RD 16V 20 FM2 5 T C833 0CK105CD56A 1UF 1608 10V 10 R TP X7R C834 0CC102CK41A 1000PF 1608 50V 5 R TP NP0 DATE 2004 8 24 S AL LOC NO PART NO DESCRIPTION SPECIFICATION D701 0DS226009AA KDS226 TP KEC SOT 23 80V 30 D702 0DS226009AA KDS226 TP KEC SOT 23 80V 30 D706 0DS226009AA KDS226 TP KEC SOT 23 80V 30 ZD701 0DZKE00138A KDZ5 6V KEC R TP USC 0 2W 5 ZD702 0DZKE00...

Page 21: ...D677 0 OHM 1 10 W 5 1608 R TP R775 0RJ0682D677 68 OHM 1 10 W 5 1608 R TP R779 0RJ0682D677 68 OHM 1 10 W 5 1608 R TP R780 0RJ2001D677 2K OHM 1 10 W 5 1608 R TP R781 0RJ2001D677 2K OHM 1 10 W 5 1608 R TP R782 0RJ0471D677 4 7 OHM 1 10 W 5 1608 R TP R803 0RJ0000D677 0 OHM 1 10 W 5 1608 R TP R811 0RJ2202D677 22K OHM 1 10 W 5 1608 R TP R812 0RJ5600D677 560 OHM 1 10 W 5 1608 R TP R813 0RJ0472D677 47 OHM ...

Page 22: ...SCHEMATIC DIAGRAM 21 1 SCALER L1520 L1720 ZAN3SL 1 2 5 U201 88 5 2 ...

Page 23: ... 22 2 MICOM L1520 L1720 MICOM 2 1 5K 17 6 U501 43 44 6 ...

Page 24: ... 23 3 POWER L1520 L1720 POWER 3 390 390 390 390 1 J707 5 6 U801 1 U803 3 1 1 ...

Page 25: ...4 4 CONNECTOR JACKS L1520 L1720 CONNECTOR JACKS 4 15K 4 J707 2 3 J707 2 1 J707 5 6 U801 1 U803 3 1 4 3 Inverter Off Micom Port check J705 Inverter output Inverter On Micom Port check J705 Inverter output ...

Page 26: ... 25 5 KEY ...

Page 27: ...Aug 2004 P NO 3828TSL085F Printed in Korea ...

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