LG SV-iS5 Series, Instruction Manual

Page 1: ... death or serious injury if you don t follow instructions The meaning of each symbol in this manual and on your equipment is as follows This is the safety alert symbol Read and follow instructions carefully to avoid dangerous situation This symbol alerts the user to the presence of dangerous voltage inside the product that might cause harm or electric shock After reading this manual keep it in the...

Page 2: ...tric shock n Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power and after checking the DC link voltage is discharged with a meter below DC 30V Otherwise you may get an electric shock n Operate the switches with dry hands Otherwise you may get an electric shock n Do not use the cable when its insulating tube is damaged Otherwise you may get a...

Page 3: ...r foreign matter into the drive Otherwise fire or accident could occur OPERATING PRECAUTIONS 1 Handling and installation Handle according to the weight of the product Do not stack the inverter boxes higher than the number recommended Install according to instructions specified in this manual Do not open the cover during delivery Do not place heavy items on the inverter Check the inverter mounting ...

Page 4: ...rameter values might be required depending on the load Always apply permissible range of voltage to the each terminal as indicated in this manual Otherwise it could lead to inverter damage 4 Operation precautions When the Auto restart function is selected stay away from the equipment as a motor will restart suddenly after an alarm stop The Stop key on the keypad is valid only when the appropriate ...

Page 5: ...ak function Install separate equipment when stopping torque is needed 5 Fault prevention precautions Provide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the inverter fails 6 Maintenance inspection and parts replacement Do not conduct a megger insulation resistance test on the control circuit of the inverter Refer to Chapter 8...

Page 6: ... 000A SV450iS5 2 SV450iS5 4 SV550iS5 2 SV550iS5 4 SV750iS5 4 10 000A 2 OVERLOAD PROTECTION IOLT IOLT inverter Overload Trip protection is activated at 150 of the inverter rated current for 1 minute and greater OLT Inverter shuts off its output when inverter output current exceeds its overload trip level for overload trip time OLT is selected when FU1 56 is set to Yes and activated at 120 of FU1 57...

Page 7: ...T PROCEDURES 51 4 1 Operating using keypad 52 4 2 Operation using Control Terminals 53 4 3 Operation using Keypad and Control Terminals 54 CHAPTER 5 PARAMETER LIST 56 5 1 Drive Group DRV 56 5 2 Function 1 Group FU1 58 5 3 Function 2 Group FU2 60 5 4 Input OutputGroup I O 64 5 5 External Group EXT 70 5 6 Communication Group COM 74 5 7 Application Group APP 75 5 8 Sub Board Selection Guide According...

Page 8: ... 181 8 1 Fault Display 181 8 2 Fault Remedy 183 8 3 Troubleshooting 185 8 4 How to Check Power Components 186 8 5 Maintenance 187 8 6 Daily and Periodic Inspection Items 188 APPENDIX A FUNCTIONS BASED ON USE 189 APPENDIX B PARAMETERS BASED ON APPLICATION 190 APPENDIX C PERIPHERAL DEVICES 192 DECLARATION OF CONFORMITY 194 Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 142...

Page 9: ...del Number SV xxx iS5 2 300 370 450 550 HP 40 50 60 75 Motor Rating1 kW 30 37 45 55 Capacity2 kVA 46 55 68 84 FLA A 122 146 180 220 Frequency 0 400 Hz Sensorless Vector Control 0 300Hz Sensored Vector Control 0 120 Hz Output Ratings Voltage 200 230 V 3 Voltage 3 Phase 200 230 V 10 Input Ratings Frequency 50 60 Hz 5 Braking Circuit Optional Braking Unit Resistor Max Braking Torque Max Continuous Ba...

Page 10: ... 8 4 9 7 7 7 7 13 9 14 4 20 20 460 480 V Class 40 100HP Model Number SV xxx iS5 4 300 370 450 550 750 HP 40 50 60 75 100 Motor Rating1 kW 30 37 45 55 75 Capacity2 kVA 45 56 68 82 100 FLA A 61 75 91 110 152 Frequency 0 400 Hz Sensorless Vector Control 0 300Hz Sensored Vector Control 0 120 Hz Output Ratings Voltage 380 460 V 380 480 V 3 Voltage 3 Phase 380 460 V 10 380 480 V 10 Special type availabl...

Page 11: ...p Auto Operation Sequence Fault Output Contact Output 30A 30C 30B AC250V 1A DC30V 1A Output Signal Indicator Choose 1 from Output Frequency Output Current Output Voltage DC Voltage Output Torque Output Voltage 0 10V OPERATION Operation Function DC Braking Frequency Limit Frequency Jump Second Function Slip Compensation Reverse Rotation Prevention Auto Restart Inverter By Pass Auto Tuning PID Contr...

Page 12: ...umidity should be less than 90 non condensing Altitude should be below 3 300ft 1 000m l Do not mount the inverter in direct sunlight and isolate it from excessive vibration l If the inverter is going to be installed in an environment with highprobabilityof penetration of dust it must be located inside watertightelectrical boxes in order to get the suitable IP degree 1 3 Mounting l The inverter mus...

Page 13: ...ation or in an enclosed panel free of foreign substance l When installing the inverter inside a panel with multiple inverters or a ventilation fan use caution If installed incorrectly the ambient temperature may exceed specified limits l Install the inverter using screws or bolts to insure the inverter is firmly fastened Inverter GOOD O BAD X Inverter Cooling fan Panel Panel Inverter Inverter When...

Page 14: ...k of Electric Shock WARNING ESC SHIFT LC 200 iS5 EXT RUN ESC SHIFT FU2 FU1 DRV ENT PROG RESET STOP LE 200 I O mm inches Frame HP Model Number W1 W2 H1 H2 D1 1 SV008iS5 2 4 2 SV015iS5 2 4 3 SV022iS5 2 4 Frame 1 5 SV037iS5 2 4 150 5 91 130 5 12 284 11 18 269 10 69 156 5 6 16 7 5 SV055iS5 2 4 Frame 2 10 SV075iS5 2 4 200 7 87 180 7 09 355 13 98 340 13 39 182 5 7 19 Morek IT OÜ Rauna 24 76506 Saue Harj...

Page 15: ...ic Shock Risk of Electric Shock iS5 ESC SHIFT LC 200 I O LE 200 STOP RESET PROG ENT D R V F U 1 F U 2 SHIFT E S C R U N EXT mm inches Frame HP Model Number W1 W2 H1 H2 D1 15 SV110iS5 2 4 Frame 3 20 SV150iS5 2 4 250 9 84 230 9 06 385 15 16 370 14 57 201 7 91 25 SV185iS5 2 4 Frame 4 30 SV220iS5 2 4 304 11 97 284 11 18 460 18 11 445 17 52 234 9 21 Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www ...

Page 16: ...Shock Risk of Electric Shock Risk of Injury or Electric Shock WARNING mm inches Frame HP Model Number W1 W2 H1 H2 D1 40 SV300iS5 2 4 Frame 5 50 SV370iS5 2 4 350 13 78 270 10 63 680 28 77 662 26 06 311 12 25 Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 17: ...sk of Injury or Electric Shock RiskofElectricShock RiskofElectricShock mm inches Frame HP Model Number W1 W2 H1 H2 D1 60 SV450iS5 2 Frame 6 75 SV550iS5 2 397 15 63 275 10 83 780 30 71 760 5 29 94 330 12 99 Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 18: ...Frame 7 100 SV750iS5 4 375 14 76 275 10 83 780 30 71 760 5 29 94 330 12 99 STARVERT iS5 LC 200 SHIFT ESC VARIABLE FREQUENCY DRIVE WARNING Risk of Injury or Electric Shock Risk of Electric Shock Risk of Electric Shock Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 19: ... 1A less than DC30V 1A Factory setting Run Note Main Circuit Terminals Control Circuit Terminals 1 The terminal configuration varies depend on the model number Please refer to the 1 7 Power terminals 2 Analog output voltage is adjustable up to 12V 3 Analog speed command may be set by Voltage Current or both 4 The Common Busbar between P1 L1 and P2 L2 must be removed before installing DC Reactor 5 ...

Page 20: ...tion Terminals DB Unit may be added when more braking duty More than 30 ED is required P1 P2 External DC Reactor P1 P2 and DB Unit P2 N Connection Terminals N Negative DC Bus Terminal DB Unit N N8 Connection Terminal B1 B2 Dynamic Braking Resistor B1 B2 Terminals for 1 30HP inverters U V W 3 Phase Power Output Terminals to Motor 3 Phase 200 230VAC or 380 460 480 VAC Suitable for use on a circuit c...

Page 21: ...namic Braking Resistor or a Dynamic Braking Unit may be added to iS5 series inverters that have a Type B configuration power terminal strip R S T G P N B1 B2 U V W Figure 2 Type B Dynamic Braking Resistor Installation R S T G P N B1 B2 U V W Figure 3 Type B Additional Dynamic Braking Unit and Resistor Installation Motor Dynamic Braking Resistor 3 Phase Power Input Motor 3 Phase Power Input Dynamic...

Page 22: ...llation R S T G P1 B1 B2 U V W Figure 5 Type C Dynamic Braking Resistor 1 7 4 Type D Configuration R S T G U V W P1 P2 N Figure 6 Type D Dynamic Braking Unit DC Bus Choke Installation Motor 3 Phase Power Input Dynamic Braking Unit DC Bus Choke remove to wire DC Reactor Dynamic Braking Resistor Motor 3 Phase Power Input Dynamic Braking Resistor Motor 3 Phase Power Input Dynamic Braking Unit DB Resi...

Page 23: ...ge killers or RFI filters on the output side of the inverter Doing somay damage these components l Always check whether the LCD and the charge lampfor the power terminalare OFF before wiring terminals The chargecapacitormay hold high voltage even after the power is disconnected Use caution to prevent the possibility of personal injury n Grounding l The inverter is a high switching device and leaka...

Page 24: ...P M5 26 18 14 5 14 5 5 5 5 5 10 10 20 HP M5 26 18 22 6 22 6 14 8 6 8 25 HP M6 45 31 38 8 38 8 14 8 6 8 30 HP M6 45 31 38 8 38 8 22 14 4 6 40 50HP M8 100 70 38 8 38 8 22 22 4 4 60 75HP M8 100 70 38 8 38 8 38 38 2 2 400V Class 100HP M8 100 70 60 8 60 8 60 60 2 0 2 0 n Power andMotor Connection R S T G N B1 B2 U V W 9 Apply the rated torque to terminal screws Loose screws can cause of short circuit o...

Page 25: ...Analog Frequency Setting Maximum Output is 12V 100mA V1 Frequency Reference Voltage Used for 0 10V InputFrequency Reference Input Resistance is 20 KΩ I Frequency Reference Current Used for 4 20mA InputFrequency Reference Input Resistance is 250 Ω Input signal Analog frequency setting 5G Frequency Setting Common Terminal Common Terminal for Analog Frequency Reference Signal and FM For Monitoring An...

Page 26: ... high voltage circuits l It is recommended to use the cables of 1 25mm 22 AWG for connection to the control circuit terminals n Control Circuit Terminal l The control input terminal of the control circuit is ON when the circuit is configured to the current flows out of the terminal as shown in the following illustration CM terminal is the common terminal for the contact input signals CAUTION Do no...

Page 27: ...if the keypad is not connected properly Control Board ControlTerminal Block Relay Output Terminal Block Keypad Connector CN3 Sub Board Connector Power Supply Input Gate Drive Signal Output Connector Socket Option Board Connector Sub Board Option Board Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 28: ...Chapter 1 Installation 22 Notes Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 29: ...ount of Torque Boost etc Basic Related Parameters Function 2 Group FU2 FU2 LED Frequency Jumps Max Min FrequencyLimit etc Basic Application Related Parameters Input Output Group I O I O LED Multi FunctionTerminal Setting Auto Operation etc Parameters needed for SequenceOperation Sub BoardGroup EXT EXT LED Displayed when Sub Board is Installed Option Group COM I O EXT LED Displayed when Option Boar...

Page 30: ... Run LED blinks when the drive Accels or Decels The Program Button is used to go into programming mode to change data The Enter Button is used to enter changed data within a parameter SHIFT This button is used to move cursor across display in programming mode ESC This button is used to move the program code to DRV 00 formany program code Forward Run Button The Forward Run LED blinks when the drive...

Page 31: ...eration During Auto operation 2 and 3 display the sequence number step 4 Output Current Displays the Output Current during operation 5 Parameter Code Displays the code of a group Use the Up Down key to move through 0 99 codes 6 Operating Status Displays the operation information STP Stop Status FWD During Forward operation REV During Reverse operation DCB During DC Braking LOP Loss of Reference fr...

Page 32: ...o into the programming mode the cursor starts blinking 4 Press SHIFT ESC key to move the cursor to the desired digit 5 Press or keys to change the data 6 Press ENT key to enter the data The cursor stops blinking n Note Data cannot bechanged when 1 The parameter is not adjustable during the inverter is running Refer to the function table in Chapter 5 or 2 Parameter Lock function is activated inFU2 ...

Page 33: ... freq y1 03 0 00 Hz DRV Freq mode 04 KeyPad 1 FU1 Stop mode 07 Decel FU2 Last trip 4 04 I O V1 volt x2 04 10 00 V DRV Step freq 1 05 10 00 Hz FU1 DcSt value 08 50 FU2 Last trip 5 05 I O V1 freq y2 05 60 00 Hz FU1 Stall Level 60 150 FU2 Para lock 94 0 I O Way1 2D 60 Forward MODE MODE MODE MODE I O Jump code 00 1 MODE MODE MODE MODE DRV Drive mode 03 Fx Rx 1 DRV Fault 12 DRV Acc time 01 10 0 sec MOD...

Page 34: ...when the parameter code is located on DRV 24 EXT Lit when Option group is selected This group appears only when an Option Board is installed FU2 I O EXT Application Group Blinks when the parameter code is located on DRV 25 FUN2 7 segment display Encoder knob Used to move you through parameter groups and parameter code Also used to change data by rotating knob Program Button is used to go into prog...

Page 35: ... Terminal Input 1 8 Step Frequency Input Displays the Step of the Auto operation Two digits mark the reference is lost PL Loss of Reference from the Option Board DPRAM fault rL Loss of Reference from the Option Board Communication network fault vL Loss of Analog Frequency Reference V1 0 10V IL Loss of Analog Frequency Reference I 4 20mA XL Loss of Reference from the Sub Board 3 Output Frequency Co...

Page 36: ... Rotate the encoder knob until the desired parameter code is displayed 4 Press PROG ENT key to go into the programming mode then the display blinks 5 Press SHIFT ESC key to move thecursor to the desired digit 6 Rotate the encoder knob to change the data 7 Press PROG ENT key to enter the changed data n In FUN2 Group 1 Rotate the encoder knob until parameter code 21 is displayed in drive group 2 Go ...

Page 37: ...RV FU1 I O FU2 EXT DRV FU1 I O FU2 EXT DRV FU1 I O FU2 EXT DRV FU1 I O FU2 EXT DRV FU1 I O FU2 EXT DRV FU1 I O FU2 EXT DRV FU1 I O FU2 EXT PROG ENT DRV FU1 I O FU2 EXT DRV FU1 I O FU2 EXT DRV FU1 I O FU2 EXT Encoder Knob FU1Group DRV Group FU2Group I O Group PROG ENT PROG ENT SHIFT ESC PROG ENT Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek mo...

Page 38: ...pad Frequency reference is set through the V1 or I or V1 I terminal DRV 03 Keypad 1 or 2 DRV 04 V1 or I or V1 I Operation using both Keypad and Control Terminals Closing FX or RX terminal performs Run Stop Frequency reference is set through the keypad DRV 03 Fx Rx 1 or 2 DRV 04 Keypad 1 or 2 Operation using Option Board Operation using option board The iS5 has five option boards and three sub boar...

Page 39: ...D will be lit DRV T K 0 0 A 00 STP 0 00Hz DRV T K 0 0 A 00 FWD 0 00Hz DRV Cmd freq 00 0 00Hz DRV Cmd freq 00 60 00Hz DRV T K 5 0 A 00 FWD 60 00Hz Note To enable Run Stop via keypad Freq setting via control terminal Setting DRV 03 Drive Mode Run Stop method 0 Keypad DRV 04 Frequency Mode Freq setting method 2 V1 Setting DRV 03 Drive Mode Run Stop method 1 Fx Rx 1 DRV 04 Frequency Mode Freq setting ...

Page 40: ... 1 Fx Rx 1 3 Frequency Mode DRV 4 Set it to 0 Keypad 1 4 50 Hz freq command setting DRV 0 Set freq command 50 Hz via Keypad 5 Accel Decel time DRV 2 DRV 3 Set Accel time to 10 Sec in DRV 2 Set Decel time to 20 Sec in DRV 3 6 Terminal FX Motor starts to rotate in Forward direction at 50Hz with Accel time 10 sec when FX terminal is turned ON Motor decelerates to stop with Decel time 25 sec when FX t...

Page 41: ...played on the LCD 4 Output freq value is decreasing when turning the potentiometer counterclockwise Inverter output stops at 0 00Hz and motor is stopped 5 Turn FX or RX terminal OFF Setting DRV 03 Drive Mode Run Stop method 1 Fx Rx 1 DRV 04 Frequency Mode Freq setting method 2 V1 DRV T V 0 0 A 00 STP 0 00Hz DRV T V 0 0 A 00 FWD 0 00Hz DRV T V 5 0 A 00 FWD 60 00Hz DRV T V 0 0 A 00 FWD 0 00Hz DRV T ...

Page 42: ...to 1 Fx Rx 1 3 Frequency Mode DRV 4 Set it to 2 V1 Analog input 4 50 Hz freq command setting DRV 0 Set freq command 50 Hz via V1 potentiometer 5 Accel Decel time DRV 2 DRV 3 Set Accel time to 10 Sec in DRV 2 Set Decel time to 20 Sec in DRV 3 6 Terminal FX Motor starts to rotate in Forward direction at 50Hz with Accel time 10 sec when FX terminal is turned ON Motor decelerates to stop with Decel ti...

Page 43: ...nning and output freq and output current are displayed 4 Press STOP RESET key Then motor decelerates to stop Setting freq 60Hz is displayed DRV K K 0 0 A 00 STP 0 00Hz Setting DRV 03 Drive Mode Run Stop method 0 Keypad DRV 04 Frequency Mode Freq setting method 0 Keypad 1 DRV K K 0 0 A 00 STP 60 00Hz DRV K K 5 0 A 00 FWD 60 00Hz DRV K K 0 0 A 00 STP 60 00Hz Morek IT OÜ Rauna 24 76506 Saue Harjumaa ...

Page 44: ...r parameter value change the parameter value according to the actual motor Drive Mode DRV 3 Operation via Keypad Fx Rx 1 Fx Rx 2 setting Frequencyor TorqueMode DRV 4 Frequency Torque setting parameter It automatically changes to torque mode when FU2 39 Control mode is set to Sensorless_T Vector_TRQ Accel Decel time setting DRV 1 DRV 2 Accel Decel time setting 2 V f control FU2 39 Control mode is s...

Page 45: ...onstant regardless of loadchange 5 Auto tuning of motor constant This parameter enables auto tuning of the motor constants If set to 1 All mode tuning type varies according to what control mode is set in FU2 39 Auto tuning can be done in two ways one is motor non rotation mode the other is motor rotation mode Auto tuning by non rotation mode Rs Lsigma Auto tuning by rotation mode All Enc Test Tr B...

Page 46: ...ess vector control are available Sensorless_S or Sensorless_T Parameter Name Code Description Control mode selection FU2 39 Select Sensorless_S or Sensorless_T P I gain for sensorless control FU2 45 FU2 46 Set gain for Sensorless_S control Starting freq FU1 22 Starting freq of the motor 7 Vector control Set FU2 39 to 4 Vector_SPD or 5 Vector_TRQ to enable Vector control Encoder should be installed...

Page 47: ...cording to load characteristics If User V F is selected user can select the optimum output V F characteristic for the application and load characteristics in FU1 30 FU1 37 Dwell operation FU2 07 FU2 08 Used to output torque in an intended direction Inverter stops acceleration for the preset FU2 08 Dwell time while running at Dwell frequency FU2 07 and starts acceleration at commanded frequency Set...

Page 48: ...FU1 7 Stopping method selection This parameter can limit the over speeding motor running above limit level of the motor when FU2 39 Control mode is set to 5 Vector_TRQ Parameter Name Code Description Speed limit level bias gain EXT 50 EXT 53 Function to limit the speed andchange reference torque value according to speed 4 Parameters to monitor motor and inverter status Parameter Name Code Descript...

Page 49: ...motor stall 7 Starting Accel Decel Stopping pattern setting Parameter Name Code Description Accel Decel pattern FU1 05 FU1 06 5 types of Accel Decel pattern Linear S curve U curve Minimum Optimum settable according to appplication and load characteristic If S curve is selected the desired value of FU2 17 FU2 18 is settable Stopping method FU1 07 3 types of stopping method Decel DC brake Free run s...

Page 50: ...1 FU2 60 Parameters for PID controlsetting 2 Jog and Multi speed operation Parameter Name Code Description Multi function input terminal setting I O 12 14 EXT2 4 If I O 12 14 are set to Speed H Speed M Speed L multi speed operation up to speed 7is available Filter time constantfor input terminal I O 17 Effective for eliminating noise in the freq setting circuit Speed reference value DRV 05 7 I O 2...

Page 51: ...2nd function signal input is turned ON 2nd motor operation is valid Parameter Name Code Description Multi function input terminals setting I O 12 14 EXT2 4 2nd motor operation is available with Multi function input terminals P1 P3 or P4 6 set to 7 2nd Func Parameter setting for 2nd motor operation FU2 81 FU2 90 Setting parameters necessary to operate 2nd motor such as base freq Accel Decl time Sta...

Page 52: ...V 3 Set it to Fx Rx 1 3 Frequency Mode DRV 4 Set V1 Analog input value in frequency mode 4 50 Hz freq command setting DRV 0 Set freq command 50 Hz via V1 potentiometer 5 Accel Decel time DRV 2 DRV 3 Set Accel time to 15 Sec in DRV 2 Set Decel time to 25 Sec in DRV 3 6 Terminal FX Motor starts to rotate in Forward direction at 50Hz with Accel time 15 sec when FX terminal is turned ON Motor decelera...

Page 53: ...Mode DRV 4 Set it to 0 KeyPad 1 4 Digital Command Frequency setting DRV 0 Press PROG key on the keypad to set 50 Hz 5 Accel Decel time setting DRV 2 DRV 3 Accel time set DRV 2 to 15 sec Decel time set DRV 3 to 25 sec 6 Sub B board setting EXT 12 EXT 15 EXT 16 Set EXT 12 Usage of Pulse Input Signal to 1 Feed back and setEXT 15 and EXT 16 after checking encoder rating on the nameplate 7 FWD Operatio...

Page 54: ...x 1 3 Frequency Mode setting DRV 4 Set it to 0 keypad 1 1st motor freq setting 4 Multi function input terminal P2 I O 13 Set P2 to 2nd Func 5 Multi function input terminal P1 I O 12 Set P1 to Speed L 2nd motor freq setting 6 Freq setting for 1st motor DRV 0 Set it to 50 Hz 7 Accel Decel time setting for 1st motor DRV 1 DRV 2 Set Accel Decel time to 15 sec 25 sec 8 Freq setting for 2nd motor DRV 5 ...

Page 55: ...X BX RST JOG P1 P2 P3 CM FM 5G 30C 30B AXA AXC IM S W P4 CN5 P5 P6 CM Sub A S W FM 30A Step Parameter setting Code Description 1 Control Mode Selection FU2 39 Set it to Sensorless_S 2 Drive mode DRV 3 Set it to FX RX 1 3 Multi function input EXT 2 4 Set P3 P4 P5 to Speed L Speed M Speed H 4 FM Frequency Meter Output Selection I O 40 Set it to Frequency output 5 FM Output Adjustment I O 41 Output V...

Page 56: ... related setting EXT 12 EXT 15 EXT 16 Set EXT 12 to Feed back EXT 1 to A B Set EXT 16 to 1024 3 Control Mode Selection Fu2 39 Encoder related setting should be done before setting control mode to Vector_SPD 4 Auto tuning FU2 40 Auto tuning starts when set to ALL Read the encoder manual carefully to clear the error if the messages Enc Err Enc Rev are displayed 5 Keypad input setting DRV 4 DRV 0 Set...

Page 57: ...inverter mount the inverter as described in 1 3 Mounting l Install in a clean dry location l Allow a sufficient clearance around top and sides of inverter l The ambient temperature should not exceed 40 C 104 F l If two or more inverters are installed in an enclosure addadditionalcooling 2 Wiring the inverter connect wiring as described in 1 7 Power Terminals l AC power should be turned OFF l Verif...

Page 58: ...he data 10 LCD Press FWD or REV key to start motor 7 Seg Press RUN key to start motor 11 Press STOP RESET key to stop motor LCD Display 7 Segment Display DRV T K 0 0 A 00 STP 0 00Hz DRV Cmd freq 00 0 00Hz DRV Cmd freq 00 60 00Hz DRV K K 0 0 A 00 STP 60 00Hz DRV Drive mode 03 Fx Rx 1 DRV Drive mode 03 Fx Rx 1 DRV Drive mode 03 Keypad DRV Drive mode 03 Keypad The PROG ENT LED turned ON The PROG ENT ...

Page 59: ...Close the FX or RX contact to run the motor 11 Open the FX or RX contact to stop the motor LCD Display 7 Segment Display DRV T K 0 0 A 00 STP 0 00Hz The DRV LED is ON DRV Drive mode 03 Fx Rx 1 DRV Freq mode 04 Keypad 1 DRV Freq mode 04 Keypad 1 DRV Freq mode 04 V1 DRV Freq mode 04 V1 DRV T V 0 0 A 00 STP 0 00Hz DRV T V 0 0 A 00 STP 60 00Hz The PROG ENT LED is turned ON The PROG ENT LED is turned O...

Page 60: ...ress SHIFT ESC key Set the frequency by rotating the potentiometer 9 LCD Press FWD or REV key 7 Seg Press RUN key P1 P2 JOG CM P3 FX RX NC CM BX RST I VR VI FM 5G 4 to 20mA signal 1 1 2 W P1 P2 JOG CM P3 FX RX NC CM BX RST I VR VI FM 5G DRV 04 must be set at V1 DRV 04 must be set at I DRV T K 0 0 A 00 STP 0 00Hz The DRV LED is ON DRV Drive mode 03 Fx Rx 1 DRV Drive mode 03 Fx Rx 1 The PROG ENT LED...

Page 61: ...he data 9 Close the FX or RX contact to run the motor 10 Open the FX or RX contact to stop the motor LCD Display 7 Segment Display P1 P2 JOG CM P3 FX RX NC CM BX RST I VR VI FM 5G DRV T K 0 0 A 00 STP 0 00Hz DRV Drive mode 03 Fx Rx 1 DRV Freq mode 04 Keypad 1 DRV T K 0 0 A 00 STP 0 00Hz DRV Cmd freq 00 0 00Hz DRV T V 0 0 A 00 STP 60 00Hz The FWD or REV LED starts blinking DRV Cmd freq 00 60 00Hz T...

Page 62: ...Output Current Current 08 Load Current in RMS A 84 DRV 09 Motor Speed Speed 09 Motor Speed in rpm rpm 84 DRV 10 DC link Voltage DC link Vtg 10 DC Link Voltage inside inverter V 84 DRV 11 User Display Selection User disp 11 Selected in FU2 73 User Disp 84 DRV 12 Fault Display Fault 12 None nOn 84 0 Forward DRV 13 Motor Direction Set Not displayed in LCD keypad 13 Not available 1 reverse 0 Yes 85 DR...

Page 63: ...cription LCD 7 Segment LCD 7 Segment Units Factory Default Adj During Run Page DRV 24 COM Group Selection 24 1 Yes 85 DRV 25 APP Group Selection 25 1 Yes 85 Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 64: ...o 89 FU1 12 Starting DC Injection Braking Voltage DcSt value 12 0 to 200 1 50 No FU1 13 Starting DC Injection Braking Time DcSt time 13 0 to 60 sec 0 1 0 0 sec No 90 FU1 14 Pre excitation Time PreExTime 14 0 to 60 sec 0 1 1 0 sec No 90 FU1 15 Hold Time Hold Time 15 0 to 1000 ms 1 1000 ms No 91 FU1 16 Pre excitation Current Flux Force 16 100 to 500 0 1 100 0 No 91 FU1 20 Maximum Frequency Max freq ...

Page 65: ... Energy save 39 0 to 30 1 0 Yes 94 No 0 FU1 50 Electronic Thermal Selection ETH select 50 Yes 1 No Yes FU1 5117 Electronic Thermal Level for 1 Minute ETH 1 min 51 FU1 52 to 200 1 180 Yes FU1 52 Electronic Thermal Level for Continuous ETH cont 52 50 to FU1 51 Maximum 150 1 120 Yes Self cool 0 FU1 53 Electronic Thermal Characteristic Selection Motor Type Motor type 53 Forced cool 1 Self cool Yes 95 ...

Page 66: ...0 01 25 00 Hz Yes FU2 15 Jump Frequency 3 Low Jump lo 3 15 0 to FU2 16 0 01 30 00 Hz Yes FU2 16 Jump Frequency 3 High Jump Hi 3 16 FU2 15 to FU1 20 0 01 35 00 Hz Yes 100 FU2 17 Start Curve for S Curve Accel Dedel Pattern Start Curve 17 0 to 100 1 40 No 101 FU2 18 End Curve for S Curve Accel Dedel Pattern End Curve 18 0 to 100 1 40 No 101 FU2 19 Input Output Phase Loss Protection Trip select 19 00 ...

Page 67: ...ess_S 2 Sensorless_T 3 Vector_SPD 4 FU2 39 Control Mode Selection Control mode 40 Vector_TRQ 5 V F No 106 No 0 All 1 Rs Lsigma 2 Enc Test 3 FU2 40 Auto Tuning Auto tuning 41 Tr 4 No No FU2 4121 Stator Resistance of Motor Rs 42 0 to depend on FU2 30 ohm 0 001 No FU2 42 Leakage Inductance of Motor Lsigma 44 0 to depend on FU2 30 mH 0 001 No FU2 43 Stator Inductance of Motor Ls 43 0 to depend on FU2 ...

Page 68: ... 54 0 to 1000 msec 0 1 0 0 msec Yes FU2 55 High Limit Frequency for PID Control PID limit H 55 0 to 300 00 Hz 0 01 60 00 Hz Yes FU2 56 Low Limit Frequency for PID Control PID limit L 56 0 to 300 00 Hz 0 01 0 00 Hz Yes 110 No 0 FU2 57 PID Output Inversion PID Out Inv 57 Yes 1 No No FU2 58 PID Output Scale PID Out Scale 58 0 1 to 999 9 0 1 100 No FU2 59 PID P2 Gain PID P2 gain 59 0 to 999 9 0 1 100 ...

Page 69: ...tall 87 30 to 150 1 150 No FU2 88 2nd Electronic Thermal Level for 1 minute 2nd ETH 1min 88 FU2 89 to 200 1 150 Yes FU2 89 2nd Electronic Thermal Level for continuous 2nd ETH cont 89 50 to FU2 88 Maximum 150 1 100 Yes FU2 90 2nd Rated Motor Current 2nd R Curr 90 1 to 200 A 0 1 3 6 A No 116 No 0 FU2 91 Read Parameters into Keypad from Inverter Para Read 91 Yes 1 No No No 0 FU2 92 Write Parameters t...

Page 70: ...tering Time Constant for I Signal Input I filter 06 0 to 9999 ms 1 10 ms Yes I O 07 I Input Minimum Current I curr x1 07 0 to 20 mA 0 01 4 00 mA Yes I O 08 Frequency Corresponding to I Input Minimum Current I freq y1 I y1 08 0 to FU1 20 0 150 0 01 0 0 Hz 0 Yes 118 I O 09 I Input Maximum Current I curr x2 09 0 to 20 mA 0 01 20 00 mA Yes I O 10 Frequency Corresponding to I Input Maximum Current I fr...

Page 71: ...11 126 I O 17 Filtering Time Constant for Multi Function Input Terminals Ti Filt Num 17 2 to 50 1 15 Yes 126 I O 20 Jog Frequency Setting Jog freq 20 10 00 Hz Yes 126 I O 21 Step Frequency 4 Step freq 4 21 40 00 Hz Yes I O 22 Step Frequency 5 Step freq 5 22 50 00 Hz Yes I O 23 Step Frequency 6 Step freq 6 23 40 00 Hz Yes I O 24 Step Frequency 7 Step freq 7 24 0 to FU1 20 0 01 30 00 Hz Yes 126 I O ...

Page 72: ... 0 to 6000 sec 0 1 20 0 sec Yes I O 38 Deceleration Time 7 Dec time 7 38 0 to 6000 sec 0 1 20 0 sec Yes Frequency 0 Current 1 Voltage 2 DC link Vtg 3 I O 40 FM Frequency Meter Output Selection FM mode 40 Torque 4 Frequency Yes I O 41 FM Output Adjustment FM adjust 41 10 to 200 1 100 Yes 128 I O 42 Frequency Detection Level FDT freq 42 0 to FU1 20 0 01 30 00 Hz Yes I O 43 Frequency Detection Bandwi...

Page 73: ...p of Sequence 1 Seq1 1S 55 0 1 to 6000 sec 0 1 1 1 sec Yes Reverse 0 I O 56 Motor Direction of 1st Step of Sequence 1 Seq1 1D 56 Forward 1 Forward Yes I O 57 1st Step Frequency of Sequence 2 Seq1 2F 57 0 01 to FU1 20 0 01 21 00 Hz Yes 135 I O 58 Transient Time to 1st Step of Sequence 2 Seq1 2T 58 0 1 to 6000 sec 0 1 1 1 sec Yes I O 59 Steady Speed Time at 1st Step of Sequence 2 Seq1 2S 59 0 1 to 6...

Page 74: ...7 Exchange 8 Reserved 9 Up 10 Down 11 3 Wire 12 Ext Trip A 13 Ext Trip B 14 iTerm Clear 15 Open loop 16 Main drive 17 Analog hold 18 XCEL stop 19 P Gain2 20 SEQ L 21 SEQ M 22 SEQ H 23 Manual 24 Go step 25 Hold step 26 Trv Off Lo 27 Trv Off Hi 28 Interlock1 29 Interlock2 30 Interlock3 31 Interlock4 32 Speed X 33 Reset 34 BX 35 JOG 36 FX 37 RX 38 Ana Change 39 Pre excite 40 Spd Trq 41 I O 93 Multi F...

Page 75: ... O 95 Multi Function Input Terminal JOG Define JOG define 95 JOG Yes 120 I O 96 Multi Function Input Terminal FX Define FX define 96 FX Yes 120 I O 97 Multi Function Input Terminal RX Define RX define 97 Same as Above RX Yes 120 I O 99 Return Code Not Displayed 99 Not available PROG ENT or SHIFT ESC 1 Yes Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 14...

Page 76: ...ay Sub B D 01 SUB H 8 None Automa tically set 136 Speed L 0 Speed M 1 Speed H 2 XCEL L 3 XCEL M 4 XCEL H 5 Dc brake 6 2nd Func 7 Exchange 8 Reserved 9 Up 10 Down 11 3 Wire 12 Ext Trip A 13 Ext Trip B 14 iTerm Clear 15 Open loop 16 Main drive 17 Analog hold 18 XCEL stop 19 P Gain2 20 SEQ L 21 SEQ M 22 SEQ H 23 Manual 24 Go step 25 Hold step 26 Trv Off Lo 27 Trv Off Hi 28 Interlock1 29 Interlock2 30...

Page 77: ...nimum Voltage V2 freq y1 08 0 to FU1 20 0 01 0 00 Hz Yes EXT 09 V2 Input Maximum Voltage V2 volt x2 09 V2 volt x1 to 10 V 0 01 10 00 V Yes EXT 10 Frequency Corresponding to V2 Input Maximum Voltage V2 freq y2 10 0 to FU1 20 0 01 60 00 Hz Yes 137 None 0 Feed back 1 EXT 12 Usage of Pulse Input Signal F mode 12 Reference 2 None No 138 Reverse 0 EXT 13 Real Speed Direction RealSpdDir 13 Forward 1 138 ...

Page 78: ...XT 24 Slip Frequency for Sub B Board PG Slip Freq 24 0 to 200 1 100 Yes 140 EXT 25 P Gain for Sensored Vector_SPD ASR P Gain 25 10 to 500 0 1 100 0 Yes EXT 26 I Gain for Sensored Vector_SPD ASR I Gain 26 10 to 9999 ms 1 200 ms Yes EXT 27 Forward Torque Limit Trq Limit 27 0 to 200 1 180 Yes EXT 28 Reverse Torque Limit Trq Limit 28 0 to 200 1 180 Yes FDT 1 0 FDT 2 1 FDT 3 2 FDT 4 3 FDT 5 4 OL 5 IOL ...

Page 79: ...ency 0 Current 1 Voltage 2 DC link Vtg 3 EXT 42 AM2 Analog Meter 2 Output Selection AM2 mode 42 Torque 4 DC link Vtg Yes EXT 43 AM2 Output Adjustment AM2 adjust 43 10 to 200 1 100 Yes 141 EXT 50 Speed Limit Level Speed Limit 44 0 to 100 0 1 100 No EXT 51 Speed Limit Bias Speed Bias 45 0 to 200 0 1 100 No EXT 52 Speed Limit Gain Speed Gain 46 1 to 10 1 1 No Reverse 0 EXT 53 Speed Limit Direction Sp...

Page 80: ... 4 12 BCD 0 1Hz 5 COM 04 Binary Option Input Selection D In Mode 04 12 BCD 1Hz 6 8 Bit Bin No COM 05 Binary Input Filter Value Digital Ftr 05 2 50 1 15 Yes None 0 COM 06 Input Torque Limit Option Opt TrqLmt 06 TrqLmt 1 None Yes None 0 COM 07 Control Mode Select Option Opt CntlMode 07 Opt Control 1 None No COM 10 Device Net ID MAC ID 10 0 63 1 0 Yes 125 kbps 0 250 kbps 1 COM 11 Device Net Communica...

Page 81: ...0 HEX Yes COM 52 ModBus Option Selection ModBus Mode 52 ModBus RTU ModBus RTU Yes COM 99 Return Code Not displayed 99 Not available PROG ENT or SHIFT ESC 1 Yes 5 7 Application Group APP Keypad Display Setting Range Code Description LCD 7 Segment LCD 7 Segment Units Factory Default Adj During Run Page APP 00 Jump to Desired Code Jump code Not displayed 0 to 99 Not available 1 1 Yes 145 None 0 Trave...

Page 82: ...9 sec 0 1 60 0 sec Yes APP 20 Delay Time before Stopping Aux Motor Aux stop DT 20 0 to 9999 sec 0 1 60 0 sec Yes 148 APP 21 The Number of Aux Motor Nbr Aux s 21 0 to 4 1 4 Yes 148 No 0 APP 22 PID Bypass Selection Regul Bypass 22 Yes 1 No Yes 148 APP 23 Sleep Delay Time Sleep Delay 23 0 to 9999 sec 0 1 60 0 sec Yes 149 APP 24 Sleep Frequency Sleep Freq 24 0 to FU1 20 0 01 0 19 Hz Yes 149 APP 25 Wak...

Page 83: ...put Minimum Frequency F freq y1 EXT 20 Pulse Input Maximum Frequency F pulse x2 EXT 21 Frequency Output corresponding to Pulse Input Maximum Frequency F freq y2 EXT 22 P Gain for PG Option PG P gain EXT 23 I Gain for PG Option PG I gain EXT 24 Slip Frequency for PG Option PG Slip freq EXT 30 Multi function Output Terminal Q1 Q1 define EXT 31 Multi function Output Terminal Q2 Q2 define EXT 32 Multi...

Page 84: ...Chapter 5 Parameter List 78 Notes Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 85: ...y or Torque Mode Factory default setting 100 Up to 150 settable l Setting the DRV 04 Frequency or Torque Mode Note In torque mode speed unit is automatically displayed in Setti ng DRV 04 Parameter Name Programming Description 0 KeyPad 1 1 In DRV 00 press the PROG key 2 Enter the desired freq 3 Press the ENT key to write the new value into memory 1 KeyPad 2 Digital freq command 1 In DRV 00 press th...

Page 86: ... freq Code Keypad display Parameter Name I O 06 I filter Filter time constant for I signal Input I O 07 I curr x1 I Input Minimum Current I O 08 I freq y1 Frequency Corresponding to I Input Minimum Current I O 09 I curr x2 I Input Maximum Current I O 10 I freq y2 Frequency Corresponding to I Input Maximum Current è Important Increase I O 06 Filter time constant for I signal Input if the I signal i...

Page 87: ...DEC 5 Dec time 5 1 0 1 40 sec I O 35 ACC 6 Acc time 6 1 1 0 30 sec I O 36 DEC 6 Dec time 6 1 1 0 30 sec I O 37 ACC 7 Acc time 7 1 1 1 20 sec I O 38 DEC 7 Dec time 7 1 1 1 20 sec FU2 71 Accel Decel time scale l Set the Accel Decel time unit Setting Unit Description 0 0 01 sec Minimum 0 sec settable Maximum 60 sec settable 1 0 1 sec Minimum 0 sec settable Maximum 600 sec settable Factory setting 2 1...

Page 88: ...tered by pressing ENT key The inverter does not output the changed frequency until the ENT key is pressed Keypad 2 1 Frequency is set at DRV 00 Press PROG key and then by pressing the key the inverter immediately outputs the changed frequency Pressing the ENT key saves the changed frequency V1 2 Input the frequency reference 0 10V to the V1 control terminal Refer to the I O 01 to I O 05 for scalin...

Page 89: ... Output Frequency Analog Signal Input V1 Freq max 0V 10V Reference Freq Range Output Frequency Freq Max 4mA 20mA Reference Freq Range Analog Signal Input I Output Frequency Freq Max 0V 4mA Reference Freq Range 10V 20mA Analog Signal Input V1 I DRV Step freq 1 05 10 00 Hz 10 00 05 Factory Default 10 00 Hz 10 00 DRV Step freq 2 06 20 00 Hz 20 00 06 Factory Default 20 00 Hz 20 00 DRV Step freq 3 07 3...

Page 90: ... the RESET key is pressed For more detail please refer to Chapter 7 Fault Contents Keypad display Fault Trip LCD 7 Segment Over Current 1 Over Current 1 OC Over Voltage Over Voltage OV External Trip Input A External A EXTA Emergency Stop Not Latched BX BX Low Voltage Low Voltage LV Fuse Open Fuse Open FUSE Ground Fault Ground Fault GF Over Heat on Heat sink Over Heat OH Electronic Thermal Trip E T...

Page 91: ... display speed DRV 20 FU1 Group Selection 7 Segment keypad DRV 21 FU2 Group Selection 7 Segment keypad DRV 22 I O Group Selection 7 Segment keypad DRV 23 EXT Group Selection 7 Segment keypad DRV 24 COM Group Selection 7 Segment keypad DRV 25 APP Group Selection 7 Segment keypad Select the desired group and press the PROG ENT key to move into the desired group The parameter in the group can be read...

Page 92: ...Chapter 6 Parameter Description DRV 86 Notes Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 93: ...cceleration and deceleration in typical winding machine applications Minimum 3 The inverter makes shorten the acceleration time by accelerating with a current rate of about 150 of its rated current and reduces the deceleration time by decelerating with a DC voltage rate of 95 of its over voltage trip level Appropriate application When the maximum capability of the inverter and the motor are requir...

Page 94: ...celerating Free run Coast to stop 2 Inverter cuts off its output immediately when the stop signal is commanded Stop Mode Decel Stop Mode Dc brake Output Frequency Time Acc Pattern Dec Pattern Output Frequency Time Acc Pattern Dec Pattern Output Frequency Time Acc Pattern Dec Pattern FU1 Stop mode 07 Decel 0 07 Factory Default Decel 0 Output Frequency Time FX CM ON Output Voltage Time Time Stop Com...

Page 95: ...C Injection BrakingVoltage is the DC voltage applied to the motor and is based on FU2 33 Rated Current of Motor FU1 11 DC Injection Braking Time is the time the DC current is applied to the motor DC Injection Braking Operation Output Frequency Time FX CM ON Output Voltage Time Time Stop Command Output Cutoff Output Cutoff FU1 DcBr freq 08 5 00 Hz 5 00 08 Factory Default 5 00 Hz 5 00 FU1 DcBlk time...

Page 96: ...V the inverter conducts pre exciting automatically for the time specified by this parameter l After FU1 14 Pre excitationTime elapses the inverter starts normal operation in the following graph Code LCD display Factory setting Setting range FU1 14 PreExTime 1 sec 0 60 sec FU1 DcSt value 12 50 50 12 Factory Default 50 50 FU1 DcSt time 13 0 0 sec 0 0 13 Factory Default 0 0 sec 0 0 Output Frequency T...

Page 97: ...ximum Frequency FU1 21 Base Frequency FU1 22 Starting Frequency FU1 20 Maximum Frequency is the maximum output frequency of the inverter Make sure this maximum frequency does not exceed the rated speed of the motor FU1 21 Base Frequency is the frequency where the inverter outputs its rated voltage In case of using a 50Hz motor set this to 50Hz FU1 22 Starting Frequency is the frequency where the i...

Page 98: ...o saturate causing over current trip Increase the boost value when there is excessive distance between inverter and motor Manual Torque Boost The forward and reverse torque boost is set separately in FU1 27 and FU1 28 Note The torque boost value is the percentage of inverter rated voltage Note When FU1 29 Volts Hz Pattern is set to User V F this function does not work Note When FU2 40 Control Mode...

Page 99: ...ed This pattern maintains squared volts hertz ratio This pattern is appropriate for fans pumps etc User V F pattern is used for special applications Users can adjust the volts frequency ratio according to the application This is accomplished by setting the voltage and frequency respectively at four points between starting frequency and base frequency The four points of voltage and frequency are se...

Page 100: ...e high torque and current at its steady speed The inverter reduces its output voltage after accelerating to the reference frequency steady speed if the energy save level is set at 20 This function may cause over current trip due to the lack of output torque in a fluctuating load This function does not work with 0 set point value Related Functions FU1 21 Base Frequency FU1 22 Starting Frequency FU1...

Page 101: ...e is the percentage of FU2 33 Rated Motor Current This is the current at which the motor can run continuously Generally this value is set to 100 and which means the rated motor current set in FU2 33 This value must be set less than FU1 52 ETH 1min Note The set value is the percentage of FU2 33 Rated Motor Current Motor i2t Characteristic Curve To make the ETH function Motor i2t work correctly the ...

Page 102: ...load Warning FU1 56 Overload Trip Selection FU1 57 Overload Trip Level FU1 58 Overload Trip Delay Time Inverter cuts off its output and displays fault message when the output current persists over the FU1 57 Overload Trip Level for the time of FU1 58 Overload Trip Time This function protects the inverter and motor from abnormal load conditions 100 95 65 Output Current 20Hz 60Hz Self Cool Forced Co...

Page 103: ...n during Steady Speed 1 0 0 100 Stall Prevention during Deceleration When FU1 59 is set to 111 stall prevention works during accelerating steady speed and decelerating Note The acceleration and deceleration time may take longer than the time set in DRV 01 DRV 02 when Stall Prevention is selected Note If stall prevention status persists inverter may stop during acceleration Stall Prevention during ...

Page 104: ...After pressing PROG ENT key set the value to 1 and press the PROG ENT key again to exit Time DC Link Voltage Time Output Frequency 390VDC or 680V DC 1 99 Factory Default 1 Related Functions FU2 99 Return Code I O 99 Return Code EXT 99 Return Code COM 99 Return Code Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 105: ...l Trip Input A External A EXTA Emergency Stop Not Latched BX BX Low Voltage Low Voltage LV Fuse Open Fuse Open FUSE Ground Fault Ground Fault GF Over Heat on Heat sink Over Heat OH Electronic Thermal Trip E Thermal ETH Over Load Trip Over Load OLT Inverter H W Fault EEP Error ADC Offset WDOG Error In Phase Open HW Diag HW External Trip Input B External B EXTB Over Current 2 Arm Short ASHT Option E...

Page 106: ...g Three different jump frequency ranges may be set This avoidance of frequencies does not occur during accelerating or decelerating It only occurs during continuous operation Frequency Jump FU2 Dwell freq 07 5 00 Hz 5 00 07 Factory Default 5 00 Hz 5 00 FU2 Dwell time 08 0 0 sec 0 0 08 Factory Default 0 0 sec 0 0 FX CM ON Output Frequency Time Time Run Command FU1 07 t1 t1 FU2 08 Dwell Time Output ...

Page 107: ...ither input power or inverter output FU2 19 Phase Loss Protection Select Setting Range 2nd bit 1st bit FU2 19 Description 0 0 00 Phase loss protection does not work 0 1 01 Protect inverter from output phase loss 1 0 10 Protect inverter from input phase loss 1 1 11 Protect inverter from input and output phase loss FU2 20 Power ON Start Selection If FUN 20 is set to No restart the inverter by cyclin...

Page 108: ...Yes make sure to utilize appropriate warning notices to minimize the potential for injury or equipment damage FU2 22 Speed Search Selection Bit Set FU2 23 Current Limit Level During Speed Search FU2 24 P Gain During Speed Search FU2 25 I Gain During Speed Search Input Power Time FX CM ON Time ON No Effect Start Power On Output Frequency Time Input Power Time FX CM ON Time Start Power On Output Fre...

Page 109: ...f FU2 33 Rated Motor Current FU2 24 P Gain is the proportional gain used for speed search Set this value according to load inertia set in FU2 37 FU2 25 I Gain is the Integral gain used for speed search Set this value according to load inertia set in FU2 37 Speed Search Operation FU2 26 Number of Auto Restart Attempt FU2 27 Delay Time Before Auto Restart This function is used to allow the inverter ...

Page 110: ...tion FU2 31 Number of Motor Pole FU2 32 Rated Motor Slip FU2 33 Rated Motor Current FU2 34 No Load Motor Current FU2 36 Motor Efficiency FU2 37 Load Inertia If you do not set these values inverter will use its default values This parameter sets the motor capacity Other motor related parameters are changed automatically according to motor capacity The motor related parameters are FU2 32 Rated Motor...

Page 111: ...ed The inverter increases or decreases the output by delta frequency shown below Output frequency Reference freq Delta freq This value is used for calculating the output wattage whenFU2 72 is set to Watt This parameter is used for sensorless control minimum Accel Decel optimum Accel Decel and speed search For better control performance this value must be set as exact as possible Set 0 for loads th...

Page 112: ...trol This parameter controls the voltage frequency ratio constant It is recommended to use the torque boost function when a greater starting torque is required Related function FU1 26 28 Torque boost l Slip compensation This function is used to maintain constant motor speed To keep the motor speed constant the output frequency varies within the limit of slip frequency set in FU2 32 according to th...

Page 113: ...e used for the motor when the average operating speed is under 20Hz and more than 100 load is used constantly The motor may rotate 0 5 faster than the maximum speed if the motor temperature does not reach normal operating temperature Installing the DB Dynamic Brake braking unit option can improve the performance during regeneration for systems with frequent acceleration and deceleration operations...

Page 114: ...t Tr can be checked with PG option card installed Motor non rotation mode when set toRs Lsigma 1 Stator resistance Rs Leakage inductance Lsigma can be calculated by settingFU2 40 to Rs Lsigma 2 User should set Stator resistance Rs No load current Noload Curr and Rotor constants Tr 3 To automatically calculate the Stator inductance Ls No load current Noload Curr and Rotor constants Tr set the motor...

Page 115: ... tuning FU2 40 Tr Tuning T5 Displayed during Rotor filter time constant Tr auto tuning Keypad error display after Encoder test Display Code LED 7 Segment Description Enc Err T6 Displayed when incorrect Encoder wiring error occurs FU2 40 Enc Rev T7 Displayed when Encoder wiring is connected reversly Motor parameter display corresponding to inverter capacity Motor parameter Class inverter capacity R...

Page 116: ...rence input for PID control This code selects the direction of output value of PID controller The output value is added to Target frequency FU2 51 PID Feedback Signal Selection FU2 52 P Gain for PID Control FU2 53 I Time for PID Control FU2 54 D Time for PID Control FU2 55 High Limit Frequency for PID Control FU2 56 Low Limit Frequency for PID Control Select the feedback signal for PIDcontrol This...

Page 117: ...ystem integrally This is used to compensate the steady state error by accumulating them Using this control alone makes the system unstable PI control This control is stable in many systems If D control is added it becomes the 3rd order system In some systems this may lead to system instability D Control Since the D control uses the variation ratio of error it has the merit of controlling the error...

Page 118: ...tion input terminal P1 P6 setting PID output direction Target FU2 50 PID Gain Output PID F Gain Feed Forward DRV 04 PID Ref setting Keypad 1 Keypad 2 V1 I V2 FU2 49 Keypad 1 Keypad 2 V1 I V2 0 Aux Ref Mode 1 2 3 4 5 Freq FU2 62 PID Band When PID error PID Band freq during Acceleration FU2 52 FU2 53 FU2 54 PID P Gain PID I Gain PID D Gain KP KI KD 0 I O 12 14 Multi function input terminal P1 P6 set...

Page 119: ...tting Open loop CM Common Terminal M VR Power for Speed Signal 12V 10mA V1 Speed Signal Input 0 10V 1kohm I Reference Feed back 5G Common for VR V1 I 0V 24V Power Supply AC220V 50 60 Hz OUT COM 24V Feedback 4 20mA Set point setting PUMP Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 120: ...7 Seg Description 0 01 sec 0 The Accel Decel time is changed by 0 01 second The maximum setting range is 600 seconds 0 1 sec 1 The Accel Decel time is changed by 0 1 second The maximum setting range is 6000 seconds 1 sec 2 The Accel Decel time is changed by 1 second The maximum setting range is 60000 seconds FU2 72 Power On Display This code selects the parameter to be displayed first on keypad DR...

Page 121: ...s time inverter does not generate DB turn on signal Int DB R 1 This is selected when using the internal DB resistor This must be selected for 1 5 HP inverters because they have internal DB resistor as a default Enable Duty 2 3 Continuous Turn On Time 5 seconds Ext DB R 2 This is selected when using an external DB resistor This must be selected for 1 30 HP inverters This must be selected for 1 5 HP...

Page 122: ...ot defined to 2nd Func or if it is not ON The 2nd function parameters are applied when the multifunction input terminal set to 2nd Func is ON Parameters not listed on the table above are applied to the 2nd motor as to the 1st motor l Exchange the motor connection from the 1st motor to the 2nd motor or the opposite when the motor is stopped Over voltage or over current fault can occur when the moto...

Page 123: ...plication group is initialized Note FU1 30 FU1 37 Motor Parameters must be set first after initializing parameters FU2 94 Parameter Lock This function is used to lock the parameters from being changed When the parameters are locked the display arrow changes from solid to dashed line The lock and unlock code is 12 FU2 99 Return Code 7 Segment Keypad This code is usedto exit a group when using a 7 s...

Page 124: ...outputmaximum frequency when there is the maximum voltage I O 03 on the V1 terminal In torque mode the display is changed to Setting FU2 39 Control mode select to Vector_Torque or Sensorless_T the setting value is changed to Torque value as below Code Factory Default Setting Range I O 02 0 V 0 10 V I O 03 0 0 150 I O 04 10 V 0 10 V I O 05 100 0 150 Reference Frequency vs Analog Voltage Input V1 0 ...

Page 125: ...not check the analog input signal half of x1 1 The inverter determines that the frequency reference is lost when the analog input signal is less than halfof the minimum value I O 02 or I O 07 below x1 2 The inverter determines that the frequency reference is lost when the analog input signal is less than the minimum value I O 02 or I O 07 When the analog input signal is lost inverter displays the ...

Page 126: ...functions Exchange 8 Exchange to commercial power line Reserved 9 Reserved for future use Up 10 Up drive Down 11 Down drive 3 Wire 12 3 wire operation Ext Trip A 13 External trip A Ext Trip B 14 External trip B iTerm Clear 15 Used for PID control Open loop 16 Exchange between PID mode and V F mode Main drive 17 Exchange between Option and Inverter Analog hold 18 Hold the analog input signal XCEL s...

Page 127: ... 0 Step Freq 5 I O 22 1 0 1 Step Freq 6 I O 23 1 1 0 Step Freq 7 I O 24 1 1 1 0 OFF 1 ON I O 20 Jog Frequency can be used as one of the step frequencies If the Jog terminal is ON inverter operates to Jog frequency regardless of other terminal inputs Multi Step Frequency Operation Note The frequency for Speed 0 is determined by DRV 04 P1 CM ON ON Output Frequency Time Time P2 CM ON ON Time P3 CM ON...

Page 128: ...te the DC Injection Braking close the contact on the assigned terminal while the inverter is stopped Exchange Exchange is used to bypass the motor from the inverter line to commercial power or the opposite To bypass the motor to commercial line set the Exchange function in multi function output terminal and INV line COMM line function in multi function output terminal Speed search function FU2 22 ...

Page 129: ...s ON inverter displays the fault and cuts off its output This can be used as an external latch trip Ext Trip B This is a normally closed contact input When a terminal set to Ext Trip B is OFF inverter displays the fault and cuts off its output This can be used as an external latch trip P1 CM Up ON Output Frequency Time Time P2 CM Down ON Time FX CM ON Time Freq Max FX RX P2 CM P2 CM ON Output Freq...

Page 130: ...inal is ON P Gain2 This function is used to change P Gain during PID operation When this terminal is ON PID controller changes P Gain with PID P2 Gian set in FU2 59 Refer to PID Control Block Diagram SEQ L SEQ M SEQ H These functions are used for Auto drive I O 50 Five differentsequences can be selected according to the combination of these terminals Eight step frequencies Accel Decel time and ste...

Page 131: ...xciting state when assignning Pre excite to the desired terminal This function applies only the exciting current to a motor in Sensorless_S control In Vector_SPD control the inverter conducts pre exciting to start a motor after the magnetic flux is established and holding torque even 200 of motor nominal torque is guaranteed When the operation command is set to ON the state changes from pre exciti...

Page 132: ...terminal is not displayed on 7 Segment keypad I O 17 Filtering Time Constant for Multi function Input Terminals This is the response time constant for terminal inputs JOG FX RX P3 P2 P1 RST BX This is useful where there is a potential for noise Theresponse time is determined by Filtering time constant 0 5msec I O 20 Jog Frequency This code sets the jog frequency See Speed L Speed M Speed H in I O ...

Page 133: ...equency can be used as one of the step frequencies If the Jog terminal is ON inverter operates to Jog frequency regardless of other terminal inputs JOG and Multi Step Operation I O 25 I O 38 1st 7th Accel Decel Time These codes are applied when themulti function input terminals P1 P2 P3 select theAccel Decel time See XCEL L XCEL M XCEL H in I O 12 I O 14 Related Functions DRV 04 Frequency mode DRV...

Page 134: ...e of inverter The output value is determined by FM Output Voltage DC link voltage Max DC link voltage 10V IO 41 100 Torque FM terminal outputs the Torque of inverter The output value is determined by FM Output Voltage Torque current Rated Torque current 10V IO 41 150 FM Output FM CM terminal I O 42 FDT Frequency Detection Level I O 43 FDT Bandwidth These functions are used in I O 44 Multi function...

Page 135: ...in Auto mode Ready 20 Inverter ready detection Trv ACC 21 Traverse acceleration frequency Trv DEC 22 Traverse deceleration frequency MMC 23 Used for MMC operation Zspd Dect 24 0 rpm Detection in Vector control Torq Dect 25 Torque Detection FDT 1 When the output frequency reaches the reference frequency target frequency AXA AXC terminal is CLOSED AXA AXC configured as FDT 1 FDT 2 AXA AXC is CLOSED ...

Page 136: ...t for 36 seconds If this situation is continued for one minute the inverter will cut off its output and displays IOL Inverter overload Trip See the nameplate for the rated inverter current AXA AXC configured as IOL AXA AXC ON Output Frequency Time Time I O 43 2 ON I O 42 AXA AXC Output Frequency Time Time I O 43 2 CLOSED I O 42 AXA AXC Output Frequency Time Time I O 43 2 ON I O 42 ON Related Funct...

Page 137: ...al of INV line and COMM line the optional Sub A or Sub C board must be installed AXA AXC configured as COMM line and Q1 as INV line Output Current Time Output Frequency Time FU1 60 Stall Level FU1 60 Stall Level Time CLOSED AXA AXC Related Functions FU1 59 Stall Prevention Mode FU1 60 Stall Prevention Level AXA AXC ON DC Link Voltage Time Time LV Level 200V DC or 400V DC AXA AXC ON DC Link Voltage...

Page 138: ...ncy reaches Decel frequency MMC Automatically set to MMC when MMC is selected in APP 01 Zspd Dect 0 rpm detection signal in Vector Control Torq Dect Torque detection signal in Vector and Sensorless Vector Control Output Frequency Time Seq 2F Seq 1F Seq 3F 1T 1S 2T 2S 3T 3S 1D Forward 2D Forward 3D Reverse DRV 02 AXA AXC Step pulse Time ON Minimum 100msec AXA AXC Step pulse P1 CM SEQ L ON Output Fr...

Page 139: ... of digital frequency reference and the other is of analog frequencyreference Loss of digital frequency reference is applied when DRV 04 Frequency Mode is set to Keypad 1 or Kepad 2 At this time the Loss means the communication error between inverter and keypad or communication board during the time set in I O 49 Loss of analog frequency reference is applied when DRV 04 Frequency Mode is set to ot...

Page 140: ...y Speed time and Motor Direction can be initiated with only a singlemulti function input contact closure I O 12 I O 14 The sequence and steps are set in I O 51 I O 84 Step Frequency Parameter Code Speed H P3 Speed M P2 Speed L P1 Sequence 1 0 0 1 Sequence 2 0 1 0 Sequence 3 1 0 0 Sequence 4 0 1 1 Sequence 5 I O 50 I O 84 1 0 1 0 OFF 1 ON Example 1 of Auto A operation Example 2 of Auto A operation ...

Page 141: ...ting of each Step and Sequence These parameter codes set the frequency transient time steady speed time and motor direction These codes are displayed according to the sequence number and steps I O 85 I O 97 Step frequecy 8 9 10 11 12 13 14 15 Multi function input terminal RST BX JOG FX RX Define See the description pages of I O 21 39 for more details P1 CM SEQ L ON Output Frequency Time ON Time ON...

Page 142: ...I O 14 for use The following table shows the terminal definitions Setting Range LCD 7 Seg Description Speed L 0 Multi Step Speed Low Speed M 1 Multi Step Speed Mid Speed H 2 Multi Step Speed High XCEL L 3 Multi Accel Decel Low XCEL M 4 Multi Accel Decel Mid XCEL H 5 Multi Accel Decel High Dc brake 6 DC injection braking during stop 2nd Func 7 Exchange to 2nd functions Exchange 8 Exchange to commer...

Page 143: ...age Input Curve can be made by four parameters of EXT 07 EXT 10 This is the filtering time constant for V2 signal input If the V2 signal is affected by noise causing unstable operation of the inverter increase this value Increasing this value may make response time slower This is the minimum voltage of the V2 input at which the inverter outputs minimum frequency This is the minimum frequency the i...

Page 144: ...96 EXT 22 PG P gain 0 30000 EXT 23 PG I gain 0 30000 EXT 24 PG Slip Freq 0 200 EXT 25 ASR P Gain 10 500 EXT 26 ASR I Gain 10 9999 mSec EXT 27 Trq Limit 0 200 EXT 28 Trq Limit 0 200 Reference The encoder pulse signal is used as the frequency reference When this function is selected the frequency referenceselected in DRV 04 is ignored Reference Frequency versus Pulse Input Curve can be made by four ...

Page 145: ...b B board references the frequency This function is applied when EXT 14 is set to Reference Reference Frequency versus Analog Voltage Input Curve can be made by four parameters of EXT 18 EXT 21 This is the minimum pulse frequency at which the inverter outputs minimum frequency This is the minimum frequency the inverter outputs when there is the minimum pulse frequency EXT 18 This is the maximum pu...

Page 146: ...by LM Output Voltage Output freq Max freq 10V FM output gain I O 41 100 Current LM terminal outputs inverter output current The output value is determined by LM Output Voltage Output current Rated current 10V X FM output gain I O 41 150 Voltage LM terminal output inverter output voltage The output value is determined by LM Output Voltage Output voltage Max output voltage 10V FM output gain I O 41 ...

Page 147: ...1 and AM2 terminals of Sub C board The output voltage ranges from 0V to 10V EXT 41 and EXT 43 are used to adjust the AM output value Frequency The AM terminal outputs inverter output frequency The output value is determined by AM Output Voltage Output freq Max freq 10V X AM Output Gain EXT41 42 100 Current The AM terminal outputs inverter output current The output value is determined by AM Output ...

Page 148: ...it this parameter prevents the motor from rotating excessively high speed due to no load or light load connection during Vector_TRQ in FU2 39 Control mode Set as the percent of EXT 50 Speed limit level and EXT 51 Speed Limit Bias to FU1 20 Max Freq If EXT 53 Speed Limit Direction FWD EXT 51 Speed Limit Bias FWD Torque control is set the FWD Torque control is shown as below In other words when the ...

Page 149: ... EXT 27 Trq Limit EXT 50 Speed Limit SPD Output TRQ EXT 51 Speed Bias EXT 51 Speed Bias EXT 28 Trq Limit EXT 27 Trq Limit EXT 50 Speed Limit Torque change SPD Output TRQ EXT 51 Speed Bias EXT 51 Speed Bias EXT 28 Trq Limit EXT 27 Trq Limit EXT 50 Speed Limit SPD Output TRQ EXT_51 Speed Bias EXT_51 Speed Bias EXT 28 Trq Limit EXT 27 Trq Limit EXT 50 Speed Limit Morek IT OÜ Rauna 24 76506 Saue Harju...

Page 150: ...54 ZSD Level EXT 55 ZSD Band EXT 54 ZSD Level Close EXT 56 Torque Detection Level EXT 57 Torque Detection Bandwidth Use to set output torque detection SUB B l Only valid when FU2 39 Control mode selection is set to Vector_SPD Vector_TRQ l Detect Torque using I O 44 Multi function auxiliary contact output selection Note Sub board should be mounted to use multi function output terminal Q1 Q2 Q3 EXT ...

Page 151: ...n used when controlling the amount and pressure of flow in fans or pumps Built in PI controller controls a main motor after receiving process control value and keeps the control value constant by connecting auxiliary motors to commercial line when needed In case that flow amount or flow pressure is beyond or below the reference so the main drive cannot control by itself auxiliary motors are automa...

Page 152: ...termined by Trv Amp Frequency Reference Freq Trv Amp 100 APP 03 Traverse Scramble Amplitude This code sets the frequency amplitude of scramble operation The output value is determined by Trv Scr Frequency Trv Amp Frequency 100 Trv Scr 100 APP 04 Traverse Accel Time APP 05 Traverse Decel Time Sets the acceleration and deceleration time for traverse operation APP Trv Amp 02 0 0 0 0 02 Factory Defaul...

Page 153: ...to Trv Off Lo in I O 12 I O 14 The offset value is determined by Trv Off Lo Frequency Reference Frequency Trv Off Lo 100 APP 08 Running Auxiliary Motor Number Display This code shows how many auxiliary motors are running by MMC control APP 09 Starting Auxiliary Motor Selection This code sets the starting auxiliary motor for MMC control APP 10 Operation Time Display on Auto Change This code display...

Page 154: ...D operation selected in FU2 47 Select this code to Yes when using MMC function without PID control The frequency is determined by real value of control amount instead PID controller output The real value is also used as the Start Stop reference of Aux motors The following figure shows the running pattern with this function applied for controlling the flow rate of a tank To control the flow rate ac...

Page 155: ...ors are connected for MMC 0 Not using Auto Change Function The inverter keeps the order Main motor RLY1 RLY2 RLY3 AUX and do not change the running order of auxiliary motors 1 Auto Change Function is applied only to aux motors The inverter changes the order of auxiliary motors except the main motor connected to the drive Running order is Main Motor RLY1 RLY2 RLY3 AUX And then it is changed to Main...

Page 156: ...Yes the multi function input terminals P1 P4 are used as auxiliary motor operating condition of RLY1 RLY2 RLY3 and AUX Themulti function input terminal should be turned on to run the corresponding auxiliary motor If running with any multi function input terminal open with this function the inverter starts motors except the corresponding motor If multi function input happens to be turned off during...

Page 157: ... DRV 04 APP 34 Draw Size Setting This code sets the frequency bandwidth during Draw operation For example when Reference Frequency DRV 00 is set to 30Hz Draw Mode APP 33 to V1_Draw and Draw Size APP 33 to 10 the frequency difference during Draw operation is between 27 Hz and 33Hz The following figure shows the block diagram for Draw and Override operation APP Fbk PER 30 Hz 0 00 30 Factory Default ...

Page 158: ...Step5 Step6 Step7 APP 33 DrawMode Code LCD Display Description Factory Default Setting Range APP 33 DrawMode Draw Mode Select 0 None 0 None 1 V1_Draw 2 I_Draw 3 V2_Draw APP 34 DrawPerc Draw Size Setting 100 0 0 0 150 0 Note 1 APP 33 Setting Guide Ref Frequency setting mode should not be duplicated Ref Freq Setting DRV 04 V1 APP 33 Draw Mode 1 V1_Draw X Ref Freq Setting DRV 04 V1 APP 33 Draw Mode 2...

Page 159: ...lti Function Outputs Q1 Isolated Auxiliary Analog Frequency Reference V2 Two Isolated Analog Meter Output AM1 AM2 PLC Communication F Net Connection with Fnet Communication Module for GLOFA PLC Inverter Connection Max 64 Baud Rate 1M bps Internal Installation Sub Boards RS 485 RS 485 Communication Inverter Connection Max 32 Baud Rate Max 19200 bps LCD 32 Character Display Download and Upload from ...

Page 160: ...se Input Signal EXT 18 Pulse Input Minimum Frequency EXT 19 Frequency Output corresponding to Pulse Input Minimum Frequency EXT 20 Pulse Input Maximum Frequency EXT 21 Frequency Output corresponding to Pulse Input Maximum Frequency EXT 22 P Gain for PG Option EXT 23 I Gain for PG Option EXT 24 Slip Frequency for PG Option EXT 25 P Gain for Sensored Vector_SPD EXT 26 I Gain for Sensored Vector_SPD ...

Page 161: ...g Multi function input 1 Multi function input 2 Multi function input 3 FX RX BX RST JOG P2 P3 P1 CM Output freq 2 Analog Meter 0 10V 1mA 2 Output freq Analog Meter Potentiometer 1 kohm 1 2W Fault output relay Less than AC 250V 1A Less than DC 30V 1A Less than AC 250V 1A Less than DC 30V 1A Factory setting Run Power supply for speed signal 12V 10mA Speed signal input 4 20mA 250 ohm Speed signal inp...

Page 162: ...ge 0 10V DC 15V Pulse Output CM Common Terminal Common terminal for LM Q1 Q2 Q3 Multi Function Output Open Collector Output Used as the extended function of AXA AXC I O 44 Output Open Collector Output EXTG External Common Terminal Common terminal for Q1 Q2 Q3 NC Not Used 7 1 4 Parameters of Sub A Board Code Parameter Description Code Parameter Description EXT 01 Sub Board Type Display EXT 09 EXT 0...

Page 163: ...DC Input 5V 5V Common Terminal Potentiometer Reverse Run Forward Run Stop Emergency stop Not latch Fault reset Jog Multi function input 1 Stop Multi function input 2 Multi function input 3 0V VCC Power supply for speed signal 12V 10mA Speed signal input Factory setting Multi speed input Speed L M H Select the encoder type using Jumper J1 provided on board OC Open collector LD Line drive Encoder Si...

Page 164: ...encoder 5V 5V DC Input Terminal For Line Drive type Provides 5V DC power output to encoder 5V DC Minimum 0 5A VCC 12 to 15V DC Input output Terminal from External Power Supply to Encoder For Open collector type Encoder supply voltage Supply proper voltage according to the encoder specification 12 to 15V DC Minimum 0 5A Power Supply Input GND Ground Terminal Ground for Power supply and encoder sign...

Page 165: ...n circuit Control circuit 2 External speed signal V1 I V1 I Refer to Parameter list Shield 5 V power output to Encoder 1 Sub B board with Line Drive type encoder I O 12 14 Factory setting Multi speed input Speed L M H Common Terminal Multi function input 1 Multi function input 2 Multi function input 3 Power supply for speed signal 12V 10mA Speed signal input 0 10V 1 kohm Speed signal input 4 20mA ...

Page 166: ...Potentiometer 1 kohm 1 2W I O 12 14 Factory setting Multi speed input Speed L M H 24 V FM 5G 30A 30C 30B AXA AXC Encoder signal input Open collector Encoder signal output 12 15 V DC input output terminal Encoder signal ground Note 1 Main circuit Control circuit 2 External speed command V1 I and V1 I Refer to Function list Shield External Power Supply 2 Sub B board with Open collector type encoder ...

Page 167: ...Multi function input 2 Multi function input 3 Emergency brake Note 1 Main circuit Control circuit 2 Output voltage is adjustable up to 12V 3 Three types of External speed signal input available V I V I Refer to Parameter list and description for more details 4 20mA 250 ohm Speed signal input Common terminal for VR V1 I Power supply for speed signal 12V 10mA Speed signal input Factory setting Multi...

Page 168: ...cy Output Current Output Voltage DC link Voltage 0 10V DC analog output 1mA Analog Voltage GND Common Terminal Common terminal for LM Q1 Multi function Output Used as the extended function of AXA AXC I O 44 Output Open Collector Output EXTG External Common Terminal Common terminal for Q1 NC Not Used 7 3 4 Parameters of Sub C Board Code Parameter Description Code Parameter Description EXT 01 Sub Bo...

Page 169: ...cess CollisionDetection Nondestructive Bitwise Arbitration l Drive link 5 wire Cable Twisted Pair l Number of nodes 64 nodes Bus Max l Max Data transmission size max 8 bytes 64bits l Data rates and Max Cable length thick 125kbps 500m 1640ft 250kbps 250m 820ft 500kbps 100m 328ft Specification l Device type AC Drive l Communicationcontrolmethod Explicit Peer to Peer Messaging Master Scanner Predefin...

Page 170: ...Communication Specification Category Specification Communication Speed 19200 9600 4800 2400 19200 bps User Selectable Control Procedure Asynchronous Communication System Communication System Half duplex system Character System ASCII 8 bit Stop Bit Length 1 bit Error Check CRC16 2 byte Parity check None 7 4 4 12Bit Binary DI Input Category Specification BIT Digital 12Bit input Communication Install...

Page 171: ...S5 series has two kind of keypad for convenience 7 5 1 LCD Keypad Weight 140g Unit mm 7 5 2 7 Segment Keypad Weight 110g Unit mm Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 172: ... the terminal to connect the termination resistor on board S SHEILD G Power grounding terminal for RS485 P Connect the RS485 signal High Signal input output terminal for RS 485 N Connect the RS485 signal Low Reference terminal for RS 485 7 5 4 Remote cable Ordering Number Description 051050025 Remotecable 2m 051050026 Remotecable 3m 051050027 Remotecable 5m Morek IT OÜ Rauna 24 76506 Saue Harjumaa...

Page 173: ...ating is above 3 7kW Voltage Applied motor capacity kW HP Operating rate ED Continuous Braking Time Built in DB resistor Braking Torque 100 0 75 1 3 5Sec 200 ohm 100W 1 5 2 3 5 Sec 100 ohm 100W 2 2 3 2 5 Sec 60 ohm 100W 200V Class 3 7 5 2 5 Sec 40 ohm 100W 0 75 1 3 5 Sec 900 ohm 100W 1 5 2 3 5 Sec 450 ohm 100W 2 2 3 2 5 Sec 300 ohm 100W 400V Class 3 7 5 2 5 Sec 200 ohm 100W Morek IT OÜ Rauna 24 76...

Page 174: ... 10 5 15 Sec 20 1000 TYPE 3 15 1200 TYPE 3 11 15 5 15 Sec 15 1400 TYPE 3 10 2400 TYPE 3 15 20 5 15 Sec 11 2000 TYPE 3 8 2400 TYPE 3 18 5 25 5 15 Sec 9 2400 TYPE 3 5 3600 TYPE 3 22 30 5 15 Sec 8 2800 TYPE 3 5 3600 TYPE 3 30 40 10 6 Sec 4 2 6400 37 50 10 6 Sec 4 2 6400 45 60 10 6 Sec 2 8 9600 2 0 0 V 55 75 10 6 Sec 2 8 9600 0 75 1 5 15 Sec 900 100 TYPE 1 600 150 TYPE 1 1 5 2 5 15 Sec 450 200 TYPE 1 ...

Page 175: ...1 is OFF TH1 TH2 Open at overheated status Connect the thermal sensor to one of the multi function input P1 P2 or P3 I O 12 14 setting Ext Trip B IM U V W G R S T B2 DB Resistor FX RX BX RST JOG P2 P3 FM FM 5G Analog freq output 2 0 10V P1 REV Run Stop FWD Run Stop Fault Reset Jog Max Current thru PC 5mA CM 24 V TH1 TH2 Max distance between inverter and DB Resistor 5m Multi function input terminal...

Page 176: ...ect the thermal sensor to one of the multi function input P1 P2 or P3 I O 12 14 setting Ext Trip B IM U V W G R S T B1 B2 DB Resistor FX RX BX RST JOG P2 P3 FM FM 5G Analog freq output 2 0 10V P1 REV Run Stop FWD Run Stop Fault reset Jog Max Current thru PC 5mA CM 24 V TH1 TH2 Max distance between inverter and DB Resistor 5m Multi function input terminal I O 12 Setting Ext Trip B B2 B1 N Emergency...

Page 177: ...ted status Connect the thermal sensor to one of the multi function input P1 P2 or P3 I O 12 14 setting Ext Trip B IM U V W G R S T B1 B2 DB Resistor FX RX BX RST JOG P2 P3 FM FM 5G Analog freq output 2 0 10V P1 REV Run Stop FWD Run Stop Fault reset Jog Max Current thru PC 5mA CM 24 V TH1 TH2 Max distance between inverter and DB Resistor 5m Multi function input terminal I O 12 Setting Ext Trip B P1...

Page 178: ...the multi function input P1 P2 or P3 I O 12 14 setting Ext Trip B For DBU refer to7 7 DB Unit IM U V W G R S T P2 DB Resistor FX RX BX RST JOG P2 P3 FM FM 5G Analog freq output 2 0 10V P1 REV Run Stop FWD Run Stop Fault reset Jog Max Current thru PC 5mA CM 24 V TH1 TH2 Max distance between N N 5m Wires should be Twisted Multi function input terminal I O 12 Setting Ext Trip B P1 Short N N B1 G B2 B...

Page 179: ...SV 185IS5 2 3 220 445 165 140 430 7 8 BR3600W005J SV 220IS5 2 3 220 445 165 140 430 7 8 BR0400W600J SV 008IS5 4 1 64 412 40 400 6 3 BR0400W300J SV 015IS5 4 1 64 412 40 400 6 3 BR0400W200J SV 022IS5 4 1 64 412 40 400 6 3 BR0600W130J SV 037IS5 4 2 128 390 43 64 370 5 BR1000W085J SV 055IS5 4 3 220 345 93 140 330 7 8 BR1200W060J SV 075IS5 4 3 220 345 93 140 330 7 8 BR2000W040J SV 110IS5 4 3 220 445 93...

Page 180: ...Chapter 7 Options 174 Type 2 Max 600 Watt Type 3 A Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 181: ...00V 30 37 kW SV370DBU 2 U 200V 45 55 kW SV550DBU 2 U 400V 11 15 kW SV150DBU 4 U 400V 18 5 22 kW SV220DBU 4 U 400V 30 37 kW SV370DBU 4 U 400V 45 55 kW SV550DBU 4 U UL Type 400V 75 kW SV750DBU 4 U Group 3 See 4 Dimensions 2 Terminal configuration Group 1 Group 2 Group 3 Terminal Description G Grounding terminal B2 Connect it to DB Resistor terminal B2 B1 Connect it to DB Resistor terminal B1 N Conne...

Page 182: ... Stop FWD Run Stop Fault reset Jog Max Current thru PC 5mA CM 24 V TH1 TH2 Max distance between N N 5m Wires should be Twisted Multi function input terminal I O 12 Setting Ext Trip B P1 Short N N B1 G B2 B2 B1 DB Unit Max distance between P P2 5m P Emergency stop Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 183: ...s 177 4 Dimensions lGroup 1 Unit mm N ynamic T P D R S P2 W N P B2 B1 G raking B WIRING V U IM nit U B2 B1 Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 184: ...78 lGroup 2 5 5 258 5 245 2 Ø5 5 80 80 123 Dynamic Braking Unit RESET POWER RUN OHT OCT 231 5 12 15 27 130 75 Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 185: ...k of Electric Shock Risk of Injury or Electric Shock WARNING 설치시 반드시 접지하여 주십시오 상해나 감전의 우려가 있습니다 주의사항을 읽고 지켜 주십시오 차단한 후 10분이상 기다려 주십시오 감전의 우려가 있습니다 감전의 우려가 있습니다 커버를 열기전에 입력전원을 사용전에 사용설명서의 안전상 경 고 Morek IT OÜ Rauna 24 76506 Saue Harjumaa Estonia www morek eu Tel 372 604 1423 Fax 372 604 1447 morek morek eu ...

Page 186: ...hen heat sink is overheated and the level exceeds its setting limit overheat protection is activated and OHT LED is turned ON after DBU s signal is shut off OCT RED Over current trip signal When overcurrent is flowed to the iGBT protection function shuts off the operating signal and OCT LED is tured ON LED Description POWER RED POWER LED is turned ON upon inverter Power ON because normally it is c...

Page 187: ...H Electronic Thermal The internal electronic thermal of the inverter determines the over heating of the motor If the motor is overloaded the inverter turns off the output The inverter cannot protect the motor when driving a multi pole motor or when driving multiple motors so consider thermal relays or other thermal protective devices for each motor Overload capacity 150 for 1 min External A EXTA E...

Page 188: ...nce is lost Inv OLT IOLT Inverter Overload The inverter turns off its output when the output current of the inverter flows more than the rated level 150 for 1 minute 200 for 0 5 seconds NTC open NTC Thermal Sensor Opened Inverter uses NC thermal sensor for detecting heat sink temperature If this message is displayed the thermal sensor wire may be cut Inverter keeps operating Over Speed OSPD Oversp...

Page 189: ...minate alien substance 2 Check for alien substances in the heat sink 3 Keep ambient temperature under 40 Electronic Thermal 1 Motor has overheated 2 Load is larger than inverter rating 3 ETH level too low 4 Incorrect inverter capacity selected 5 Set incorrect V F pattern 6 Operated too long at low speeds 1 Reduce load and or running duty 2 Increase inverter capacity 3 Adjust ETH level to an approp...

Page 190: ...ence is Lost LOP Loss of reference from the Option LOR Remote LOV V1 LOI I LOX Sub V2 ENC Eliminate cause of fault Inverter Overload 1 Load is larger than inverter rating 2 Incorrect inverter capacity selected 1 Increase motor and or inverter capacity 2 Select correct inverter capacity M C Fail M C does not work properly Check the operating contact is closed after giving signal Morek IT OÜ Rauna 2...

Page 191: ...rence signal correct Check the level of the input signal Is the following parameter setting is correct Lower Limit Frequency FU1 24 Upper Limit Frequency FU1 25 Analog Frequency Gain I O 1 10 Is the input signal line influenced by external noise Use a shielded wire The Inverter Does Not Accelerate or Decelerate Smoothly Is the acceleration deceleration time is set too short a period of time Is the...

Page 192: ...eck Check point Resistance to be Good Contactor terminals Depending on model n DB Dynamic Braking IGBT Option Check point Resistance to be Good B2 N 50 k ohms or more G N A few kilo ohms n IGBT Module Check Check point Resistance to be Good B2 N 50 k ohms or more G N A few kilo ohms R G E G E G E G E G E G E S T U V W G E P1 P2 B1 N Dynamic Braking Unit Option for 15 30HP models N Charge resistor ...

Page 193: ...efore operation n The conditions of the installation location n The conditions of the drive cooling n Abnormal vibration n Abnormal heating 8 5 3 PeriodicalInspection n Are there any loose bolt nut or rust caused by surrounding conditions If so tighten them up or replace them n Are there any deposits inside the drive cooling fan If so remove using air n Are there any deposits on the drive s PCB Pr...

Page 194: ... capacity Capacitance Measuring Device Relay Is there any chattering noise during operation Is there any damage to the contact Ο Ο Auditory check Visual check No fault Main Circuit Resistor Is there any damage to the resistor insulation Is the wiring in the resistor damaged open Ο Ο Visual check Disconnect one of the connections and measure with a tester No fault Error must be within 10 the displa...

Page 195: ...erheat Protection FU1 50 53 Electronic Thermal FU2 30 Rated Motor Multi Step Operation I O 12 14 Define the Multi Function Input Terminals I O 20 27 Jog Multi Step Frequency FU1 23 25 Frequency Upper Lower Limit Jog Operation I O 20 Jog Frequency Frequency Jump Operation FU2 10 16 Frequency Jump Timing the Electronic Brake Operation I O 42 43 Frequency Detection Level I O 44 Multi Function Output ...

Page 196: ...tic according to loads FU1 29 When you want to se up your own V F pattern FU1 30 37 When you want to adjust the output voltage of the inverter FU1 38 When you want to use the energy saving function FU1 39 When you want to protect the motor from overheating FU1 50 53 When you want to output a signal when the overload condition lasts more than a fixed amount of time FU1 54 55 When you want to cut of...

Page 197: ...ulti step speed operation I O 20 24 When you want to change the 1st 7th acceleration deceleration time I O 25 38 When you want to use the FM meter terminal output I O 40 41 When you want to set the frequency detection level I O 42 43 When you want to change the functions of the multi function auxiliary contact output AXA AXC I O 44 When you want to exchange the motor to commercial power line from ...

Page 198: ...9 mH 233 A SV550iS5 2 75 ABS403b EBS403 GMC 180 100 4 0 100 4 0 38 2 330 A 0 04 mH 285 A 0 25 mH 270 A SV008iS5 4 1 ABS33b EBS33 GMC 12 2 14 2 14 2 14 6 A 8 63 mH 2 8 A 28 62 mH 2 7 A SV015iS5 4 2 ABS33b EBS33 GMC 12 2 14 2 14 2 14 10 A 4 81 mH 4 8 A 16 14 mH 4 6 A SV022iS5 4 3 ABS33b EBS33 GMC 22 2 14 2 14 2 14 10 A 3 23 mH 7 5 A 11 66 mH 7 1 A SV037iS5 4 5 ABS33b EBS33 GMC 22 2 14 2 14 2 14 20 A...

Page 199: ...5 2 220 500 225 220 250 250 Hinode Elec 250GH 250SUL 45 SV450 iS5 2 270 500 300 220 350 250 Hinode Elec 250GH 350SUL 200V CLASS 55 SV550 iS5 2 330 500 350 220 350 250 Hinode Elec 250GH 350SUL 0 75 SV008 iS5 4 10 500 30 460 10 600 Hinode Elec 660CF10 1 5 SV015 iS5 4 10 500 30 460 10 600 Hinode Elec 660CF10 2 2 SV022 iS5 4 15 500 30 460 15 600 Hinode Elec 660CF15 3 7 SV037 iS5 4 20 500 30 460 15 600...

Page 200: ...ies Trade Mark LG Industrial Systems Co Ltd Representative LG International Deutschland GmbH Address Lyoner Strasse 15 Frankfurt am Main 60528 Germany Manufacturer LG Industrial Systems Co Ltd Address 181 Samsung ri Mokchon Eup Chonan Chungnam 330 845 Korea We the undersigned hereby declare that equipment specified above conforms to the Directives and Standards mentioned Place Frankfurt am Main Ch...

Page 201: ...ing and measurement techniques Section 4 Electrical fast transients burst immunity test EN 61000 4 5 A1 2000 Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 5 Surge immunity test EN 61000 4 6 A1 2001 Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 6 Immunity to conducted disturbances induced by radio frequency fields CEI TR 61...

Page 202: ...the incoming mains supply of the wiring enclosure usually directly after the enclosures circuit breaker or supply switch 3 The back panel of the wiring cabinet of board should be prepared for the mounting dimensions of the filter Care should be taken to remove any paint etc from the mounting holes and face area of the panel to ensure the best possible earthing of the filter 4 Mount the filter secu...

Page 203: ...W FFS5 T060 x 60A 380VAC 0 5A 27A 541 x 332 x 65 515 5 x 255 M8 FS 2 SV220iS5 4 22kW FFS5 T070 x 70A 380VAC 0 5A 27A 541 x 332 x 65 515 5 x 255 M8 FS 2 iS5 series Filtros Estándar Standard Filters VARIADOR INVERTER POT POWER CODIGO CODE INTENS CURRENT TENSION VOLTAGE CORRIENTE DE FUGAS LEAKAGE CURRENT DIMENSIONES DIMENSIONS L W H MONTAJE MOUNTING Y X PESO WEIGHT TORNILLOS DE FIJACION MOUNT CHOQUES...

Page 204: ...PUT CHOKES TRIFASICOS THREE PHASE NOM MAX SV300iS5 2 30kW FE T150 2 150A 250VAC 1 3mA 150mA 480 x 200 x 160 468 x 166 FS 3 SV370iS5 2 37kW FE T170 2 170A 250VAC 1 3mA 150mA 480 x 200 x 160 468 x 166 FS 3 SV450iS5 2 45kW FE T230 2 230A 250VAC 1 3mA 150mA 580 x 250 x 205 560 x 170 FS 4 SV550iS5 2 55kW FE T280 2 280A 250VAC 1 3mA 150mA 580 x 250 x 205 560 x 170 FS 4 SV300iS5 4 30kW FE T070 2 70A 380V...

Page 205: ... 01 1 Page 178 Group 3 DBU dimension revised 2 Page 192 195 DOC revised 3 Page 138 EXT 12 description revised 4 Page 122 Exchange diagram AXBà AXC revised 5 Page 131 132 CLOEDà CLOSED 6 Page 149 APP 24 7 segment display 23à24 7 Page 153 DB Unit 15 30HPà 15 100HP 8 Page 181 MC Fail and Overspeed protection added 12 April 2004 S W Update 2 11 1 UL Marking added 2 Fuse and breakers specification adde...