Life Fitness Axiom OP-BT, Assembly Instructions Manual

Page 1: ...Axiom Series Biceps Curl Triceps Extension OP BT Assembly Instructions 1015200 0001 REV AA ...

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Page 3: ...inato ku Tokyo 107 0062 Japan Telephone 81 0120 114 482 Fax 81 03 5770 5059 Service Email service lfj lifefitness com Sales Marketing Email sales lifefitnessjapan com Latin America and Caribbean Life Fitness LLC Columbia Centre III 9525 Bryn Mawr Avenue Rosemont IL 60018 U S A Telephone 847 288 3300 Service Email customersupport lifefitness com Sales Marketing Email commercialsales lifefitness com...

Page 4: ...o osagarria eskuragarri dago goiko estekaren bidez Допълнителна информация можете да намерите онлайн като използвате връзката по горе Mitjançant l enllaç anterior podreu accedir a informació addicional en línia 使用上面的連結線上提供額外資訊 Dodatne informacije možete pronaći na internetu sljedeći vezu iznad ከላይ የተቀመጠውን አገናኝ ሊንክ በመጠቀም መረጃዎች ኦንላይን ያገኛሉ Lisätietoja on saatavissa verkosta käyttämällä yllä olevaa li...

Page 5: ...tatic Anchor Procedure 38 Foot Dimensions 40 Life Fitness is a registered trademark Gym Wipes is a registered trademark of the 2XL Corporation PureGreen 24 is a trademark of Pure Green Copyright 2021 Life Fitness LLC All Rights Reserved Life Fitness Hammer Strength Cybex ICG and SCIFIT are registered trademarks of Life Fitness LLC and its affiliated companies and subsidiaries Brunswick and related...

Page 6: ...ommended that the equipment be located in an access controlled area Control is the responsibility of the facility owner Installation Life Fitness Family of Brands recommends that all equipment be secured to a solid level surface to stabilize it and eliminate rocking or tipping over This must be performed by a licensed contractor See Bolt to Floor Guide for installation procedure Proper Usage Do no...

Page 7: ...ins Partial insertion can cause weights to fall unexpectedly Never pin the weight stack in an elevated position Never remove selector pin if any weights are suspended Never attempt to release jammed weights or parts Never use dumbbells or other means to incrementally increase the weight resistance Use only those means provided by seller Warnings and Cautions Warning labels indicate a potentially h...

Page 8: ...Product Labels General Warning Serial Number Pinch Hazard Page 6 of 40 ...

Page 9: ...Label Locations Item Description Qty 1 General Warning 1 2 Serial Number 2 3 Pinch Hazard 3 Page 7 of 40 ...

Page 10: ...ardware Kit Item Description Qty 1 Tower Hardware Kit OP BT 1 2 Hole Plug 8 7 mm 2 3 Hole Plug 2 4 Grommet 2 5 Shroud Retainer 14 6 Bushing 235 4 7 Screw 8 x Phillips 2 8 Screw M10 x 1 5 55mm 2 9 Nut M10 x 1 5 Hex Nylock 2 10 Nut Nylock 2 11 Washer Flat ID 2 12 Washer Flat 3 8 ID 4 13 Weight Stack Cushion 2 14 Increment Weight Bumper 1 15 Spring 2 16 Guide Rod Housing 2 17 Pulley 3 5 OD 1 18 Pulle...

Page 11: ...roud Left 1 2 Front Shroud Right 1 3 Bottom Cap 1 Optional Front Shroud Kit Hardware Kit Item Description Qty 1 Front Shroud Hardware Kit 1 2 Screw M4 2 x 0 7 Phillips 6 3 Screw M10 x 1 5 20mm 2 4 Washer Flat 3 8 2 5 Grommet Shroud Retainer 6 Optional Front Shroud Kit Hardware Kit Page 9 of 40 ...

Page 12: ... 13 Coupler Weldment 1 14 End Support Assembly 1 15 Handle Assembly 1 16 Counter Weight 1 17 Arm Pad 1 18 Seat Pad 1 19 Seat Post Assembly 1 20 Cable 116 3 2955mm 1 21 Cable 64 1629mm 1 22 Front Cap 1 23 Head Plate Assembly 1 24 Increment Weight Assembly 1 25 Multilingual Label Sheet 1 26 Weight Stack Weight Plates 1 10 OP BT Hardware Kit Item Description Qty 1 Hardware Kit OP BT 1 2 Shaft Key 1 3...

Page 13: ...End Bearing 1 13 Cable Clip 2 14 Shaft Collar 1 15 Nut M10 x 1 5 Hex Nylock 7 16 Nut M10 Hex Jam 1 17 Nut M16 Hex Jam 1 18 Washer Flat 3 8 36 19 Washer Fender 3 8 2 20 Bushing 2 21 Spacer 403 1 22 Spacer 653 2 23 Spacer 1 195 1 24 Bearing Housing Cap 2 25 Increment Weight Cap LBS 7 5 1 26 Increment Weight Cap KG 3 75 1 Page 11 of 40 ...

Page 14: ...carefully If there is damage see the Customer Service section of this manual for proper procedure to return replace or reorder parts Assemble Frame Components 1 Install screws washers and locknuts securing the stability bracket and the bottom cross brace to the tower frame using an 8mm Allen wrench and 17mm wrench Item Description Qty 1 Bottom Cross Brace 1 2 Tower Frame 1 3 Stability Bracket 1 4 ...

Page 15: ...tem Description Qty 1 Main Frame Assembly 1 2 Bottom Cross Brace 1 3 Screw M10 x 1 5 120mm 2 4 Washer Flat 3 8 4 5 Nut M10 x 1 5 Hex Nylock 2 Loosely hand tighten hardware Assemble Tower 1 Install the increment weight bumper to the bottom plate of the tower frame Item Description Qty 1 Increment Weight Bumper 1 2 Tower Frame 1 Page 13 of 40 ...

Page 16: ...od 2 2 Increment Weight 1 3 Thread increment weight guide rods into the bottom plate of the tower frame Tighten using a crescent wrench Item Description Qty 1 Increment Weight Guide Rod 2 4 Install nuts and washers securing the increment weight guide rods to the top plate of the tower frame using a 7 16 wrench Item Description Qty 1 Nut Nylock 2 2 Washer Flat ID 2 3 Increment Weight Guide Rod 2 Ti...

Page 17: ...nch and 17mm wrench NOTE Make sure the spacers are centered and inside the tube wall Item Description Qty 1 Pulley 3 5 OD 1 2 Pulley 4 5 OD 1 3 Cable 116 3 2955mm 1 4 Screw M10 x 1 5 55mm 2 5 Nut M10 x 1 5 Hex Nylock 2 6 Washer Flat 3 8 ID 4 7 Bushing 4 Tighten hardware to 14 16 ft lb 19 21 7 Nm NOTE Make sure cable is routed over the pulleys and underneath the pins in the tower frame 7 Flex rear ...

Page 18: ...p this step Install screws and washers securing the bottom cap to the bottom of the tower frame using an 8mm Allen wrench Item Description Qty 1 Bottom Cap 1 2 Screw M10 x 1 5 20mm 2 3 Washer Flat 3 8 2 Tighten hardware to 8 10 ft lb 10 8 13 5 Nm 10 Install hole plugs into holes in the bottom of the tower frame Discard hole plugs if your product includes front shrouds Item Description Qty 1 Hole P...

Page 19: ... screwdriver Item Description Qty 1 Grommet Shroud Retainer 6 2 Screw M4 2 x 0 7 Phillips 6 Tighten hardware to 10 13 in lb 1 1 1 5 Nm 12 Install shroud retainers into holes in the side tubes of the tower frame Discard shroud retainers if your product includes front shrouds Item Description Qty 1 Shroud Retainer 6 13 Slide weight stack cushions onto the guide rods Page 17 of 40 ...

Page 20: ...od 2 2 Weight Stack Cushion 2 15 Lean guide rods outwards and slide weight stack down guide rods onto weight stack cushions Slide head plate assembly down guide rods and onto weight stack Item Description Qty 1 Guide Rod Housing 2 2 Spring 2 3 Guide Rod 2 4 Head Plate Assembly 1 5 Weight Stack Weight Plates 1 10 Page 18 of 40 ...

Page 21: ...rods and fit up into the top of the tower frame Item Description Qty 1 Guide Rod Housing 2 2 Spring 2 3 Guide Rod 2 17 Select the LBS 7 5 or KG 3 75 option of the increment weight cap Press increment weight cap into the head plate assembly Item Description Qty 1 Increment Weight Cap 1 2 Head Plate Assembly 1 Page 19 of 40 ...

Page 22: ... threads are needed to meet the minimum requirement Correct Depth Thread engagement exceeds minimum depth Incorrect Depth Thread engagement not deep enough 19 Select either the LBS or KG weight stack label Remove backing from label and apply to weight stack NOTE One weight stack label sheet LBS or KG is used for both weight stacks Item Description Qty 1 Weight Stack Label 1 2 Weight Stack 1 20 Tes...

Page 23: ...tower frame using an 8mm Allen wrench Item Description Qty 1 Lower Pulley Assembly 1 2 Tower Frame 1 3 Washer Flat 3 8 4 4 Screw M10 x 1 5 25mm 4 Tighten hardware to 20 ft lb 27 1 Nm Install Work Arm Assembly 1 Install screws and washers securing the pivot support assembly to the tower frame using an 8mm Allen wrench Item Description Qty 1 Pivot Support Assembly 1 2 Tower Frame 1 3 Screw M10 x 1 5...

Page 24: ...em Description Qty 1 Work Arm Assembly 1 2 Input Weldment 1 3 Spacer 403 1 4 Spacer 653 1 4 Install screws and washers securing the pad mount assembly to the main frame assembly using an 8mm Allen wrench and 17mm wrench Item Description Qty 1 Pad Mount Assembly 1 2 Main Frame Assembly 1 3 Screw M10 x 1 5 25mm 2 4 Washer Flat 3 8 4 5 Nut M10 x 1 5 Hex Nylock 2 Loosely hand tighten hardware Page 22 ...

Page 25: ... of the 64 1629mm cable into the left cam mount assembly 2 Install cable clip securing the cable to the left cam mount assembly Item Description Qty 1 Cable Clip 1 2 Cable 64 1629mm 1 3 Left Cam Mount Assembly 1 3 Install screws securing the cable retainer cover plate to the left cam mount assembly using a Phillips screwdriver Item Description Qty 1 Left Cam Mount Assembly 1 2 Cable Retainer Cover...

Page 26: ...onto the input weldment Item Description Qty 1 Left Cam Mount Assembly 1 2 Spacer 1 195 1 3 Input Weldment 1 6 Place shaft key into the slot on the input weldment Align coupler weldment with the shaft key and slide onto the input weldment Item Description Qty 1 Coupler Weldment 1 2 Shaft Key 1 3 Input Weldment 1 7 Route the remaining end of the cable into the right cam mount assembly Page 24 of 40...

Page 27: ...ainer cover plate to the right cam mount assembly using a Phillips screwdriver Item Description Qty 1 Right Cam Mount Assembly 1 2 Cable Retainer Cover Plate 1 3 Screw M4 x 0 7 10mm 2 Tighten hardware to 16 20 in lb 1 8 2 2 Nm 10 Slide right cam mount assembly and 653 spacer onto the input weldment Item Description Qty 1 Right Cam Mount Assembly 1 2 Spacer 653 1 3 Input Weldment 1 Page 25 of 40 ...

Page 28: ...1 5 25mm 4 4 Washer Flat 3 8 4 Loosely hand tighten hardware 13 Install screw and washer securing the end support assembly to the input weldment using a 17mm wrench Item Description Qty 1 End Support Assembly 1 2 Input Weldment 1 3 Screw M10 x 1 5 30mm Hex Head 1 4 Washer Fender 3 8 1 Loosely hand tighten hardware 14 Test unit for proper operation 15 Tighten all loose hardware in Install Work Arm ...

Page 29: ...pad mount assembly using a rubber mallet Item Description Qty 1 Bearing Housing Cap 1 2 Pad Mount Assembly 1 Cable Routing 1 Route cable from the lower pulley assembly up through the floating pulley assembly 2 Thread cable end through the jam nut and into the rod end bearing a minimum of 12mm Item Description Qty 1 Rod End Bearing 1 2 Nut M10 Hex Jam 1 3 Cable 116 3 2955mm 1 Page 27 of 40 ...

Page 30: ...to the lower pulley assembly using an 8mm Allen wrench and 17mm wrench Item Description Qty 1 Rod End Bearing 1 2 Bushing 235 2 3 Screw M10 x 1 5 50 mm 1 4 Washer Flat 3 8 2 5 Nut M10 x 1 5 Hex Nylock 1 Tighten hardware to 20 25 ft lb 27 1 33 9 Nm Cable Routing View Page 28 of 40 ...

Page 31: ...ly 1 3 Shaft Collar 1 Tighten hardware to 8 10 ft lb 10 8 13 5 Nm NOTE Make sure handle shaft on the handle assembly is aligned between the two bumpers on the work arm assembly Item Description Qty 1 Handle Shaft 1 2 Bumper 2 2 Install screws and washers securing the counter weight to the work arm assembly using an 8mm Allen wrench Item Description Qty 1 Counter Weight 1 2 Work Arm Assembly 1 3 Wa...

Page 32: ...t assembly Spray Break Free CLP or apply with a cloth to the plated seat post 2 Install screws securing the seat glide bushing to the main frame assembly using a Phillips screwdriver Item Description Qty 1 Seat Post Assembly 1 2 Seat Glide Bushing 1 3 Main Frame Assembly 1 4 Screw M5 x 10 Phillips 2 Tighten hardware to 30 39 in lbs 3 4 4 4 Nm 3 Install screws and washers securing the seat pad to t...

Page 33: ...ont Cap 1 2 Front Shroud Left 1 3 Front Shroud Right 1 4 Screw M6 HCS 50 mm 4 Tighten hardware to 10 13 in lb 1 1 1 5 Nm 2 Install screws securing the front cap to the tower frame using a 10 mm socket wrench and ratchet NOTE Screw heads can be accessed from the top or bottom Item Description Qty 1 Front Cap 1 2 Screw M6 HCS 50 mm 4 Tighten hardware to 10 13 in lb 1 1 1 5 Nm 3 Press grommets into h...

Page 34: ... 4 Grommet 2 Tighten hardware to 10 13 in lb 1 1 1 5 Nm 5 Press top cap down into the holes at the top of the tower frame 6 Select the appropriate language from the multilingual label sheet Remove backing from multilingual label and apply to the front cap Item Description Qty 1 Multilingual Label 1 2 Front Cap 1 Test Unit For Proper Operation Page 32 of 40 ...

Page 35: ...bs 210 kg Size L x W x H in 49 x 43 x 53 cm 124 x 109 x 135 Live Area L x W x H in 73 x 55 x 77 cm 185 x 140 x 196 Max User Weight 300 lbs 136 kg Weight Stack 172 5 lbs 85 25 kg NOTE Weight Stack weight includes increment weight 7 5 lbs 3 75 kg Page 33 of 40 ...

Page 36: ...tallation WARNING Use of non certified techs note Service warranties may be void if a non Life Fitness certified technician performs service work Replacement of any strength cables should be performed by a Life Fitness certified technician Cable Terminations 1 Cable must be threaded at least inch 12 7mm into termination points at headplate A and frame carriage B 2 Certain models are now equipped w...

Page 37: ...plate comes to rest on the weight plate below Check that the cable s threaded plugs are engaged at least 1 2 12 7mm at each termination point SEATED HEAD PLATE SUSPENDED HEAD PLATE 1 No gap 1 Gap 2 Bayonet obstructing weight stack pin 2 Ensure that the weight stack selector pin can fully engage into each weight plate Item Description Qty 1 Weight Stack Selector Pin 1 3 When proper thread engagemen...

Page 38: ...cable twisting should be replaced immediately BULGING Internal wire rope strands can break within and coil causing a bulge to appear Cable should retain same outside diameter throughout FRAYED EXPOSED WIRE ROPE Any exposed wire rope protruding through the casing or at either end FLATTENED Section of cable is compressed and will not retain its shape outside diameter PERMANENTLY BENT Cable has kink ...

Page 39: ...ver sub floor Dynamic anchors must have a minimum embedment depth in concrete to ensure maximum security and pull out force See Anchor Types for embedment depth minimums Building Codes It is the facility s responsibility to adhere to local and regional building codes Please verify with the customer to ensure that they are aware of this Carpeting If bolted down to carpet flooring be sure to use a b...

Page 40: ...Tension KH EZ x 4 830 lb HUS H 6MM x 120MM 3 3 kN KH EZ 3 8 x 4 1535 lb KH EZ 3 8 x 5 1535 lb HUS H 8MM x 120MM 3 3 kN HUS H 8MM x 150MM 3 3 kN HSL 3 M 8 40 2000 lb HST M12 x 115 20 8 kN HST M12 x 195 200 8 kN KB TZ 3 8 x 3 3 4 1615 lb Design strength extracted from the Hilti Anchor Fastening Technology Manual issued September 2014 Tools Required WARNING Adhere to manufacturer s equipment warnings...

Page 41: ...ccounted for refer to Anchor Selection and Foot Dimensions 4 Insert fastener and tighten to 18 Foot Pounds 24Nm for 1 4 6mm anchor or 40 Foot Pounds 54Nm for 3 8 8mm anchor NOTE If the legs frame do not contact the mounting surface DO NOT pull down with the fastener or anchor Loosen frame hardware and re tighten to allow machine to align Page 39 of 40 ...

Page 42: ...Foot Dimensions Use below image to determine foot specifications Page 40 of 40 ...

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