Life Fitness Exercise Bike Lifecycle 8500, Assembly Instructions Manual

Page 1: ...8500 3 STACK MULTI GYM Part 6965401 8500104 Rev C Revision 08 29 01 1 ASSEMBLY INSTRUCTIONS ...

Page 2: ...ing warm soapy water Touch up paint can be purchased from your LIFE FITNESS customer service represen tative at 800 328 9714 Bolt Length Ruler 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 BOLT LENGTH There is a risk assumed by individuals who use this type of equipment To minimize risk please follow these rules 2 Do not allow minors or children to play on or around this equipment 1 Inspect equipment dail...

Page 3: ...AR 3 8 WASHER 3 8 LOCK WASHER 3 8 LOCK NUT 3 8 LOW HEIGHT LOCK NUT 1 2 WASHER 1 2 LOCK NUT 1 2 LOW HEIGHT LOCK NUT 3 8 X 1 BTTN HD CAP SCREW 3 8 X 1 1 4 BOLT 3 8 X 2 BOLT 3 8 X 2 3 4 BOLT 3 8 X 3 1 4 BOLT 3 8 X 4 BOLT 1 2 X 1 1 4 BOLT 1 2 X 3 BOLT 1 2 X 3 1 4 BOLT 1 2 X 4 BOLT 1 2 X 6 1 2 BOLT 1 2 X 7 1 2 BOLT PECARM PAD PRESS SEAT PAD PRESS BACK PAD LEG SEAT PAD LEG BACK PAD PEC SEAT PAD PEC BACK...

Page 4: ...LY assemble the LEG WEIGHT STACK BASE 23 and the PRESS WEIGHT STACK BASE 24 to the BASE 25 using two 1 2 X 3 1 4 BOLTS 95 and two 1 2 LOCK NUTS 85 as shown in FIGURE 1 Apply two NON SKID STRIPS 61 to the BASE 25 as shown in FIGURE 1 1 2 X 3 1 4 95 24 25 85 61 23 ...

Page 5: ... 1 2 LOCK NUT 85 as shown in FIGURE 2 LOOSELY assemble the TOP BOOM 30 to the FRONT UPRIGHT 29 using two 1 2 X 3 1 4 BOLTS 95 and two 1 2 LOCK NUTS 85 as shown in FIGURE 2 LOOSELY assemble the TOP BOOM 30 to the REAR UPRIGHT 1 using two 1 2 X 4 BOLTS 96 two 1 2 WASHERS 84 and one 1 2 LOCK NUT 85 as shown in FIGURE 2 TIGTEN ALL LOOSE FRAME CONNECTIONS MADE TO THIS POINT 25 85 85 84 1 84 85 30 85 95...

Page 6: ...e SEAT SUPPORT 12 as shown in FIGURE 3 SECURELY assemble one PEC SEAT PAD 104 to the PAD SUPPORT 13 using two 3 8 X 1 1 4 BOLTS 88 and two 3 8 WASHERS 80 as shown in FIGURE 3 CAREFULLY insert the PAD SUPPORT 13 into the SEAT SUPPORT 12 and engage the SPRING PIN into one of the holes SECURELY assemble one PEC BACK PAD 105 to the FRONT UPRIGHT 29 using two 3 8 X 4 BOLTS 92 and two 3 8 WASHERS 80 as ...

Page 7: ...RING HOUSING 10 where the PEC CAMS 28 come in contact with the BEARING HOUSING 10 as shown Assemble the LEFT PEC ARM 7 and one PEC CAM 28 to the BEARING HOUSING 10 using one 3 4 SLEEVE BEARING 72 two 3 4 FLANGE BEARINGS 71 one 1 2 WASHER 84 and one 1 2 LOCK NUT 85 as shown in FIGURE 4 NOTE SECURELY tighten then back nut off 1 4 turn to allow the PEC ARM to rotate freely SECURELY assemble one PEC A...

Page 8: ...FF SLEEVE 14 as shown in FIGURE 5 FIGURE 5 Assemble one U PIN 52 to the WOLFF SLEEVE 14 using one 1 2 PAL NUT 73 Slide one 4 VINYL SLEEVE 59 onto the U PIN 52 as shown in FIGURE 5 CAREFULLY slide the WOLFF SLEEVE 14 onto the PRESS FRAME 37 until the SPRING PIN engages in one of the holes 14 37 73 59 52 62 ...

Page 9: ...sing one 1 2 X 3 BOLT 94 one 1 2 WASHER 84 and one 1 2 LOCK NUT 85 as shown in FIGURE 6 Assemble the SWIVEL PULLEY BRACKET 35 to the PRESS BASE 38 using one 1 2 LOW HEIGHT LOCK NUT 86 as shown in FIGURE 6 NOTE Securely tighten then back nut off 1 4 turn to allow the SWIVEL PULLEY BRACKET to rotate freely 84 85 84 94 1 2 X 3 94 1 2 X 3 86 1 2 LOW HEIGHT 38 25 85 35 1 ...

Page 10: ...4 two3 8X3 COUNTERSUNKBOLTS 115 one4 1 2 X8 PLATE 57 two1 2 WASHERS 84 two3 8 WASHERS 80 one1 2 LOCKNUT 85 andtwo3 8 LOCKNUTS 82 NOTE Make sure 3 8 countersunk bolts are facing down See FIGURE 7 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 115 3 8 X 3 COUNTER SUNK 82 94 1 2 X 3 84 85 80 38 57 37 84 ...

Page 11: ...0 See FIGURE 8 SECURE two 2 X 15 1 2 PLATES 56 to the RIGHT BACK PAD ANGLE 5 and the LEFT BACK PAD ANGLE 4 using two 1 2 X 1 1 4 BOLTS 93 two 1 2 WASHERS 84 and two 1 2 LOW HEIGHT LOCK NUTS 86 NOTE SECURE lock nuts then back off 1 4 turn SECURE the 2 X 15 1 2 PLATES 56 to the bushing in the PRESS BASE 38 using one 1 2 X 6 1 2 BOLT 97 and one 1 2 LOCK NUT 85 as shown in FIGURE 8 Apply one 1 1 4 RUB...

Page 12: ... to the CALF LOW ROW 9 as shown in FIGURE 9 SECURELY assemble CALF LOW ROW 9 to the PRESS BASE 38 using two 1 2 X 4 BOLTS 96 two 1 2 WASHERS 84 and two 1 2 LOCK NUTS 85 as shown in FIGURE 9 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 Adjust the PILLOW BLOCK BEARINGS 49 until the PRESS ARM ADJUST 36 is level then SECURELY tighten bolts Center PRESS ARM ADJUST 36 to line up with the post on the PRESS BASE...

Page 13: ...sing one 1 2 X 7 1 2 BOLT 98 two 1 2 WASHERS 84 two 1 2 FLANGE BEARINGS 70 and one 1 2 LOW HEIGHT LOCK NUT 86 NOTE SECURELY tighten then back nut off 1 4 to allow the PRESS ARM to rotate freely 63 8 70 36 86 1 2 LOW HEIGHT 98 1 2 X 7 1 2 84 82 90 3 8 X 2 3 4 SECURELYassemble four 3 8 X 2 3 4 BOLTS 90 and four 3 8 LOCK NUTS 82 to the PRESSARMADJUST 36 as sjown in FIGURE 10 ...

Page 14: ...1 2 1 2 1 2 1 2 1 2 STEP 12 FIGURE 12 SECURELY assemble the LEFT RIGHT LEG EXTENSION HANDLES 16 15 to the LEG FRAME 34 using two 3 8 X 3 1 4 BOLTS 91 four 3 8 WASHERS 80 and two 3 8 LOCK NUTS 82 See FIGURE 12 Slide two HINGE TABS 76 onto the LEG FRAME 34 as shown in FIGURE 12 NOTE The hinge part of the HINGE TAB should face downward 85 86 31 34 94 1 2 X 3 95 3 8 X 3 1 4 15 76 34 76 16 80 82 ...

Page 15: ...CURELY assemble the LEG SEAT PAD 102 to the HINGE TABS 76 using two 3 8 X 1 1 4 BOLTS 88 and two 3 8 WASHERS 80 See FIGURE 14 FIGURE 14 80 17 102 88 3 8 X 1 1 4 54 Apply one 1 1 4 RUBBER BUMPER 54 to the 2 X 8 PLATE 17 as shown in FIGURE 13 SECURELY assemble one 1 2 X 7 7 8 SPRING PIN 66 to the LEG FRAME 34 as shown in FIGURE 14 88 3 8 X 1 1 4 76 34 66 102 80 ...

Page 16: ...2 to the LEG FRAME 34 using two 3 4 FLANGE BEARINGS 71 one 3 4 TAPPED SHAFT 77 two black 3 8 LOCK WASHERS 81 and two 3 8 X 1 BLACK BUTTON HEAD CAP SCREWS 87 NOTE Both CAP SCREWS must be tightened at the same time using two allen wrenches 3 8 X 1 BUTTON HEAD 87 1 2 X 6 1 2 97 71 34 77 54 32 2 3 85 70 SECURELY assemble one 1 1 4 RUBBER BUMPER 54 to the contact point on the LEG FRAME 34 as shown in F...

Page 17: ...K PAD SUPPORT 3 using four 3 8 X 3 1 4 BOLTS 91 and four 3 8 WASHERS 80 See FIGURE 16 SECURELY assemble two 4 X 7 ROLLER PADS 41 to the LEG FRAME 34 using one 19 1 4 TUBE 39 and two 1 5 16 SHAFT COLLARS 79 SECURELY tighten set screws on SHAFT COLLARS 79 See FIGURE 16 3 2 34 79 41 39 103 80 3 8 X 3 1 4 91 ...

Page 18: ...acing asshowninFIGURE17 Insert two 3 X 2 END CAPS 65 into the ends of the LEG CURL EXTENSION 32 as shown in FIGURE 17 SECURELY assemble two 3 8 X 1 BUTTON HEAD CAP SCREWS 87 and two 3 8 LOCK NUTS 82 to the last holes in the LEG CURL EXTENSION 32 as shown in FIGURE 17 SECURELY assemble LEG FRAME 34 to the LEG WEIGHT STACK BASE 23 using two 1 2 X 4 BOLTS 96 two 1 2 WASHERS 84 and two 1 2 LOCK NUTS 8...

Page 19: ...LACK LOCK WASHER 81 Note The bolt hole in the HEAD PLATE 53 should be on top Carefully Slide the HEAD PLATE ASSEMBLY down over the GUIDE RODS 19 onto the weight stack as shown Slide two 13 16 SHAFT COLLARS 78 over the GUIDE RODS 19 as shown in FIGURE 19 REPEAT the above steps to assemble the weight stacks on the PRESS WEIGHT STACK BASE 24 and the LEG WEIGHT STACK BASE 23 NOTE Use four WEIGHT STACK...

Page 20: ... 1 2 1 2 STEP 21 FIGURE 21 Slide the 13 16 SHAFT COLLARS 78 to the top of the GUIDE ROD SUPPORTS 20 21 22 and SECURELY tighten the SHAFT COLLARS set screws See FIGURE 21 Slide the PEC GUIDE ROD SUPPORT 22 onto the GUIDE RODS 19 and SECURELY assemble the PEC GUIDE ROD SUPPORT 22 to TOP BOOM 30 using two 3 8 X 2 3 4 BOLTS 90 four 3 8 WASHERS 80 and two 3 8 LOW HEIGHT LOCK NUTS 83 See FIGURE 21 3 8 X...

Page 21: ...21 46 44 45 42 43 ...

Page 22: ...ingone3 8X2 3 4 BOLT 90 one2 7 8 X 2 1 4 CABLE CLIP 116 two 3 8 FLANGE SPACERS 69 and one 3 8 LOCK NUT 82 as shown in FIGURE 24 FIGURE 23 FIGURE 24 STEP 23 SECURELYassemble one 4 1 2 PULLEY 48 to the FLOATING PULLEYBRACKET 55 using one 3 8 X 2 BOLT 89 two 2 7 8 X 1 CABLE CLIPS 67 and one 3 8 LOCK NUT 82 as shown in FIGURE 23 STEP 24 Route the threaded end of the LAT CABLE 42 through the TOP BOOM 3...

Page 23: ... the cable around each pulley prior to inserting it in the the slot SECURELYassemble one 4 1 2 PULLEY 48 into the rear slot of the TOPBOOM 30 using one 3 8 X 2 3 4 BOLT 90 two 3 8 FLANGE SPACERS 69 one2 7 8 X2 1 4 CABLECLIP 116 andone3 8 LOCKNUT 82 NOTE Loopthecablearoundthepulleypriortoinserting it in the the slot Route the threaded end of the LAT CABLE 42 through the TOP BOOM 30 and down through...

Page 24: ...e CENTER PULLEY BRACKET 27 using two 3 8 X 2 BOLTS 89 two 2 7 8 CABLE CLIPS 67 two 3 8 WASHERS 80 and two 3 8 LOCK NUTS 82 See FIGURE 28 Screw the threaded end of the LAT CABLE 42 approximately 1 into the end of the SELECTOR SHAFT 50 of the HEAD PLATE 53 as shown in FIGURE 27 3 8 X 2 89 67 48 80 82 27 53 50 42 LAT CABLE ...

Page 25: ... 8 X 2 89 48 46 PEC CABLE 82 Slide the ends of the PEC DEC CABLE 46 into the bushings on the PEC CAMS 28 as shown on FIGURE 30 Lay the PEC DEC CABLE 46 over the pulleys and under the cable retaining clips in the CENTER PULLEY BRACKET 27 as shown in FIGURE 30 NOTE Securely tighten the pulley connections in the CENTER PULLEY BRACKET 27 The cable retaining clips should be at ap proximately a 45 angle...

Page 26: ...LLEY BRACKET 55 using one 4 1 2 PULLEY 48 one 3 8 X 2 BOLT 89 two 2 7 8 X 1 CABLE CLIPS 67 two 3 8 LOCK NUTS 82 See FIGURE 32 55 67 STEP 31 FIGURE 31 DETAIL 31 45 AB CABLE 95 3 8 X 3 1 4 117 SEE DETAIL 31 Securely assemble the ball end of the AB CABLE 45 and one 4 1 2 PULLEY 48 to the FRONT UPRIGHT 29 using two AB PULLEY PLATES 117 two 3 8 X 3 1 4 BOLTS 91 four 1 4 SPACERS 118 two 3 8 FLANGE SPACE...

Page 27: ...3 8 X 2 BOLTS 89 four 3 8 WASHERS 80 and two 3 8 LOCK NUTS 82 as shown in FIGURE 33 NOTE Loop the cable around the pulleys prior to inserting it into the SWIVEL PULLEY BRACKET Route the threaded end of the PRESS CABLE 44 through the large hole in the PRESS FRAME 37 as shown in FIGURE 33 89 3 8 X 2 48 80 82 35 37 44 44 PRESS CABLE ...

Page 28: ...le is routed be tween the pulley and the CABLE RETAIN ING BOLT Route the PRESS CABLE 44 around one 4 1 2 PULLEY 48 and SECURELY as semble the pulley to the rear slot of the PRESS ARM ADJUST 36 using one 3 8 X 2 3 4 BOLT 90 two 3 8 FLANGE SPACERS 69 and one 3 8 LOCK NUT 82 as shown in FIGURE 34 NOTE Loop the cable over the pulley prior to inserting it into the slot 82 69 69 58 82 48 38 44 36 90 3 8...

Page 29: ... 1 4 CABLE CLIP 116 and one 3 8 LOCK NUT 82 as shown in FIGURE 36 NOTE Loop the cable around the pulleys prior to inserting it into the PRESS GUIDE ROD SUPPORT 3 8 X 2 3 4 90 20 82 69 48 44 PRESS CABLE STEP 37 PRESS 44 CABLE 50 53 Screw the threaded end of the PRESS CABLE 44 approximately 1 into the end of the SELECTOR SHAFT 50 of the HEAD PLATE 53 as shown in FIGURE 37 116 ...

Page 30: ...CURE the swivel on the LEG CABLE 43 to the tab on the LEG EXT CURL 32 using one 3 8 X 2 BOLT 89 and one 3 8 LOW HEIGHT LOCK NUT 83 as shown in FIGURE 38 NOTE Do not overtighten Swivel clevis should rotate freely 89 LEG CABLE 43 32 83 LOW HEIGHT DO NOT OVERTIGHTEN ...

Page 31: ...ositioned as shown in FIGURE 39 SECURELY assemble one 4 1 2 PULLEY 48 to the vertical bracket on the LEG FRAME 34 using one 3 8 X 2 BOLT 89 two 3 8 WASHERS 80 and one 3 8 LOCK NUT 82 as shown in FIGURE 39 STEP 39 Route the LEG CABLE 43 through the vertical and horizontal brackets on the LEG FRAME 34 as shown in FIGURE 39 3 8 X 2 89 43 LEG CABLE 80 82 48 34 67 80 SECURELY assemble one 3 8 X 2 BOLT ...

Page 32: ...STACK BASE 23 using one 3 8 X 2 BOLT 89 one 2 7 8 X 1 CABLE CLIP 67 two 3 8 WASHERS 80 and one 3 8 LOCK NUT 82 NOTE Loop the cable underthe pulley priorto inserting it into the slot SECURE the LEG CABLE 43 and one 4 1 2 PULLEY 48 to the LEG GUIDE ROD SUPPORT 21 using one 3 8 X 2 3 4 BOLT 90 two 3 8 FLANGE SPACERS 69 one 2 7 8 X 2 1 4 CABLE CLIP 116 and one 3 8 LOCK NUT 82 as shown in FIGURE 41 NOT...

Page 33: ...down insert the WEIGHT STACK PIN 75 and perform several repetitions at the press station This will relax the cable system and prevent the HEAD PLATE 53 from lifting up If after completing previous step the HEAD PLATE 53 still does not sit on top of the first WEIGHT PLATE 106 or if there is excess slack in the cable system adjust the threaded end of the CABLE accordingly and retighten the jam nuts ...

Page 34: ...SHERS 80 See FIGURE 44 SECURELY assemble the PEC SHROUD 112 has warning label in right corner to the PEC GUIDE ROD SUPPORT 22 and the BASE 25 using using four 3 8 X 1 BOLTS 114 and four 3 8 WASHERS 80 See FIGURE 44 113 114 3 8 X 1 111 113 SECURELY assemble the LEG SHROUD 111 has leg exercise placard to the LEG GUIDE ROD SUPPORT 21 and the LEG WEIGHT STACK BASE 23 using four 3 8 X 1 BOLTS 114 and f...

Page 35: ...one 5 16 SNAP LINK 68 Attach the LOW ROW BAR 51 to the ball end of press cable using two 5 16 SNAP LINKS 68 and one 12 LINK CHAIN 74 Thank you for purchasing the LifeFitness 8500 3 STACK MULTI GYM If unsure of proper use of equipment call your local LifeFitness distributor or call the LifeFitness customer service department at 800 328 9714 74 68 51 110 68 68 18 ...