Life Fitness FIT SERIES MULTI PRESS, Assembly Instructions Manual

Page 1: ...FIT SERIES MULTI PRESS Part 7489101 RevA Revision 5 06 03 1 ASSEMBLY INSTRUCTIONS ...

Page 2: ... 4 FLANGESPACER 3 8X1 FLANGESPACER 3 8X25mmBOLT 3 8X32mmBOLT 3 8X43mmBOLT 3 8X43mmBOLTW LOCTITE 3 8X61mmBOLT 3 8X67mmBOLT 3 8X70mmBOLT 3 8X73mmBOLT 3 8X90mmBOLT 3 8X106mmBOLT 3 8X164mmBOLT 3 8X25mmBUTTONHEADBOLT 3 8X76mmBUTTONHEADBOLT 3 8X90mmBUTTONHEADBOLT 3 8 BLACK FLATWASHER 3 8 LOWHEIGHTLOCKNUT 3 8 SAE WASHER 3 8 RHWASHER BLACKRHCAP WHITE RH CAP PLATINUM RH CAP MULTIPRESSCABLE WEIGHTSTACKLABEL...

Page 3: ...LOCK 38 3 8 X 61mm BOLT 39 3 8X67mm BOLT 42 3 8X90mmBOLT 44 3 8 X 164mm BOLT 49 3 8 LOW HEIGHTLOCK NUT 50 3 8 SAE WASHER 52 RHCAP WHITE PLATINUM BLACK 51 RH WASHER 41 3 8X73mm BOLT 43 3 8X106mmBOLT 53 36 3 8X43mmBOLT 48 3 8 BLACK FLATWASHER 40 3 8X70mm BOLT ...

Page 4: ...5mmBUTTONHEADBOLT 60 3 8 FLAT WASHER 31 3 8X1 2 FLANGESPACER 59 3 8 ACORNNUT 33 3 8 X 1 FLANGESPACER BOLT LENGTH NOTE BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OFTHE HEAD OFTHE BOLT Bolt Length Ruler 0 1 1 2 1 2 1 2 1 2 1 2 1 2 2 3 4 5 6 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 ...

Page 5: ... 8X67mm 42 3 8X90mm 3 8X67mm 39 LOOSELYassembletheREARUPRIGHT 15 tothePRESSFRAME 8 andusingeightRHCAPS 53 two3 8X90mmBOLTS 42 two 3 8X67mmBOLTS 39 eight3 8 SAEWASHERS 50 eight3 8 RHWASHERS 51 andfour3 8 LOWHEIGHTLOCKNUTS 49 as shown in FIGURE 1 LOOSELY assemble the UPPER SUPPORT 14 to the REAR UPRIGHT 15 and theTOWER 1 and using eight RH CAPS 53 four 3 8 X 67mm BOLTS 39 eight 3 8 SAEWASHERS 50 eig...

Page 6: ...6 TIGHTEN FIGURE 2 Securely tighten all loose frame connections made to this point then proceed to snap RH CAPS 53 over the RH WASHERS 51 on all tightened connections TIGHTEN STEP2 TIGHTEN ...

Page 7: ...12 to the PRESS FRAME 8 using seven RH CAPS 53 two 3 8 X 67mm BOLTS 39 one 3 8 X 61mm BOLT 38 one 3 8 X 25mm BOLT 34 seven 3 8 SAE WASHERS 50 seven 3 8 RH WASHERS 51 and three 3 8 LOW HEIGHT LOCK NUTS 49 as shown in FIGURE 4 6 8 12 SPRINGPIN Assemble the SLIDE TUBE 12 to the PRESS FRAME 8 as shown in FIGURE 3 12 51 50 8 49 34 3 8X25mm 3 8X67mm 39 3 8X61mm 38 53 ...

Page 8: ...E 6 SECURELY assemble the SEATPAD SUPPORT 3 to the SEATADJUST 6 using two BLACK RH CAPS 52 one 3 8 X 106mm BOLT 43 two 3 8 SAEWASHERS 50 two 3 8 RHWASHERS 51 and one 3 8 LOWHEIGHTLOCK NUT 49 as shown in FIGURE 6 NOTE Tighten connections enough to remove slop yet allow part to rotate freely 43 3 8X106mm 44 3 8X164mm 11 49 51 50 8 7 3 52BLACK 52 BLACK SECURELYassembletheBACKPADSUPPORT 7 totheSEAT AD...

Page 9: ...AD SUPPORT 3 using two BLACK RH CAPS 52 two 3 8 X 32mm BOLTS 35 two 3 8 SAE WASHERS 50 and two 3 8 RH WASHERS 51 as shown in FIG URE7 3 8 X 76mm 46 BUTTON HEAD 5 29 18 Slide two ACCORIDIAN SLEEVES 29 over the shafts of the PIVOTARM 5 as shown in FIGURE 8 Slide two PILLOW BLOCKS 18 over the shafts of the PIVOT ARM 5 as shown inFIGURE8 Assemble four 3 8 X 76mm BUTTON HEAD BOLTS 46 four 3 8 BLACK FLA...

Page 10: ... RH CAPS 53 as shown in FIGURE 9 IMPORTANT When PIVOTARM 5 is centered and level in the PILLOW BLOCKS 18 tighten the PILLOW BLOCK set screws 15 51 50 49 18 53 LOOSELY assemble the PRESSARMADJUST PLATE 10 to the PIVOTARM 5 using one RH CAP 53 one BLACK RH CAP 52 one 3 8 X 90mm BOLT 42 two 3 8 SAEWASHERS 50 two 3 8 RH WASHERS 51 and one 3 8 LOWHEIGHT LOCK NUT 49 as shown in FIGURE 10 53 8 49 10 51 5...

Page 11: ...OLT 39 one 3 8 X 73mm BOLT 41 four 3 8 SAE WASHERS 50 four 3 8 RHWASHERS 51 one 3 8 X 3 4 FLANGE SPACER 32 one 3 8 X 1 FLANGE SPACER 33 one MULTI PRESS CABLE 54 and two 3 8 LOWHEIGHT LOCK NUTS 49 as shown in FIGURE 11 NOTE Assemble the MULTI PRESS CABLE to the second set of holes NOTE When finished assembling SECURELYtighten all three bolts 3 8X73mm 41 54 32 50 52BLACK 33 28 51 53 39 3 8X67mm 10 5...

Page 12: ...URE 12 4 SECURELYassemble the PRESSARM 4 to the PIVOTARM 5 using two RH CAPS 53 two 3 8 X 43mm BOLTS W LOCTITE 37 two 3 8 SAEWASHERS 50 and two 3 8 RH WASHERS 51 as shown in FIGURE 12 37 3 8X43mm W LOCTITE 51 50 53 5 ...

Page 13: ...wo 3 8 X 1 2 FLANGE SPACERS 31 and two 3 8 LOWHEIGHT LOCK NUTS 49 as shown inFIGURE13 Route the MULTI PRESS CABLE 54 through the PRESS FRAME 8 and PIVOTARM 5 and SECURELY assemble one 4 1 2 PULLEY 19 to the PIVOTARM 5 using one BLACK RH CAP 52 one RH CAP 53 one 3 8 X 70mm BOLT 40 two 3 8 SAE WASHERS 50 two 3 8 RHWASHERS 51 one 2 7 8 X 2 1 4 CABLE CLIP 23 two 3 8 X 1 2 FLANGE SPACERS 31 and one 3 8...

Page 14: ... the PRESS FRAME 8 and SECURELYassembleone4 1 2 PULLEY 19 tothebracketusingoneBLACKRHCAP 52 oneRHCAP 53 one3 8X43mmBOLT 36 two 3 8 SAE WASHERS 50 two 3 8 RH WASHERS 51 one 3 1 2 X 1 CABLE CLIP 2 and one 3 8 LOW HEIGHT LOCK NUT 49 as shown in FIGURE 14 36 3 8X43mm 3 8X43mm 36 51 54 52 BLACK 49 2 50 8 19 53 13 Route the MULTI PRESS CABLE 54 through the vertical bracket on the BASE 13 and SECURELYass...

Page 15: ...ough the TOWER 1 and SECURELYassemble two 4 1 2 PULLEYS 19 to the TOWER 1 using two 3 8 X 67mm BOLTS 39 four 3 8 X 1 2 FLANGE SPACERS 31 and two 3 8 LOWHEIGHTLOCK NUTS 49 as shown in FIGURE 15 39 3 8 X 67mm 49 1 19 54 STEP 15 FIGURE 15 31 ...

Page 16: ... PLATEASSEMBLY 24 down over the GUIDE RODS 21 onto the weight stack as shown in FIGURE 16 Slide two 13 16 SHAFTCOLLARS 26 and the GUIDE ROD SUPPORT 9 over the GUIDE RODS 21 as shown in FIGURE 16 21 1 22 24 26 20 9 LUBRICATION NOTE WhenfinishedassemblingtheWeight Stack open the lube Pack provided withthisunitand applyathinfilmof Lubricant around the first 2 to 3 inches of each Guide Rod above the H...

Page 17: ...he MULTI PRESS CABLE 54 through the GUIDE ROD SUPPORT 9 andSECURELY assemble the GUIDE ROD SUPPORT 9 to theTOWER 1 using two 3 8 X 67mm BOLTS 39 four 3 8 FLATWASHERS 60 and two 3 8 LOWHEIGHT LOCK NUTS 49 as shown in FIGURE 17 24 25 Slide one WEIGHT STACK PIN 25 over the stem on the HEAD PLATE 24 as shown in FIGURE 12 LOOSELYthread the end of the MULTI PRESS CABLE 54 into the end of the stem on the...

Page 18: ...IGURE 18 If after completing the previous step the HEAD PLATE 24 still does not sit on top of the first WEIGHT PLATE 22 or if there is excess slack in the cable system adjust the threaded ends of the CABLES attached to the HEAD PLATE 24 accordingly and retighten the jam nuts See FIGURE 18 For maximum performance the HEAD PLATE 24 should just barely sit on the top WEIGHT PLATE 22 ADJUSTMENT 24 22 2...

Page 19: ...7 FIGURE 19 STEP 19 48 57 56 58 45 3 8X25mmBUTTONHEAD 1 SECURELYassemble the TOP SHROUD 56 to the TOWER 1 using two 3 8 X 25mm BUTTON HEAD BOLTS 45 and two 3 8 BLACK FLAT WASHERS 48 as shown above SECURELYassembletheFRONTSHROUD 57 andtheREARSHROUD 58 totheTOWER 1 usingten3 8X90mmBUTTONHEAD BOLTS 47 twenty 3 8 BLACK FLATWASHERS 48 and ten 3 8 ACORN NUTS 59 as shown above 59 47 3 8X90mmBUTTONHEAD SE...

Page 20: ... risk assumed by individuals who use this type of equipment To minimize risk please follow these rules 2 Do not allow minors or children to play on or around this equipment 1 Inspect equipment daily Tighten all loose connections and replace worn parts immediately Failure to do so may result in serious injury 3 Exercise with care to avoid injury 4 Consult your physician before beginning any exercis...