Lift King 165928FXLK, Installation/Operation Instruction Manual

Page 1: ...May 2020 165928FXLK Two Post Floor Plate Lift Symmetric 9 000 lbs Capacity 2 250 lbs Max per Arm INSTALLATION OPERATION INSTRUCTION MANUAL ...

Page 2: ...y part of the vehicle Improper use of this equipment could result in damage to the lift yourself or other property The lift is intended to lift vehicles only It is not designed to lift any person or equipment containing persons Users of this equipment should be qualified responsible and should follow the operation and safety guidelines set forth in this manual For specifications on concrete pads p...

Page 3: ... Screwdriver Locking Needle Nose and Snap Ring Pliers GENERAL INFORMATION 1 Carefully remove the crating and packing materials CAUTION Be careful when cutting steel banding material as items may become loose and fall causing personal harm or injury 2 Identify the components and check for damage or shortages Please contact your distributor immediately if any damages or shortages are discovered Pack...

Page 4: ...４ 165928FXLK May 2020 ...

Page 5: ...1 Selecting Site Before installing your new lift check the following 1 LIFT LOCATION Always use architects plans when available Check layout dimension against floor plan requirements making sure that adequate space is available Figs 2 3 4 Fig 2 165928FXLK ...

Page 6: ...６ 165928FXLK May 2020 Fig 3 165928FXLK Symmetric Lift Fig 4 Column Floor Layout 134 5 8 ...

Page 7: ... be used in the assembly of the lift 4 Take out the drive over floor plate lifting arms swivel pads height extensions hardware box hoses covers etc from the column Check the quantity of each item with the parts list If anything is missing please contact your dealer at once STEP 3 Site Layout 1 Determine which side will be the approach side 2 Now determine which side you prefer the power unit to be...

Page 8: ... if shimming is required that enough threads are left exposed 6 Using a level check column plumb for every side Fig 6 If shimming is required use supplied Shim stock or 3 4 washers placing shims as close as possible to the hole locations This will prevent bending column bases 7 With the shims and anchor bolts in place tighten by securing the nut to the base then turning 2 3 full turns clockwise En...

Page 9: ...fill the power unit is clean Suggestion Use Non Detergent Non Foaming Hydraulic Oil SAE 10 AW 32 or equivalent The unit holds approximately ten quarts of fluid Fig 9 STEP 7 Installing Routing EQUALIZER CABLES 1 Raise and lock each carriage on the first safety latch engagement approximately 30 high 2 Make sure that the safety locks on each column are fully engaged before attempting to route equaliz...

Page 10: ...LES Cont Cable Routing Diagram Fig 13 5 Repeat above for the second cable 6 Adjust each equalizer cable to approximately 1 2 side to side play Ensure that each cable has equal tension Check the carriage height to ensure both carriages are sitting on the same latch ...

Page 11: ...suring the hydraulic 90 degree Fitting s threads are fully tightened against the outside of Main column as shown in Fig 14 15 Fig 14 Fig 15 Fig 16 CAUTION When routing the hydraulic hoses make sure hoses fittings are clear of any moving parts STEP 9 Installing Swing Arms Floor Plate Arm Restraints 1 Install the Swing Arms on the carriages using the included 1 1 2 swing arm pins to carriages as sho...

Page 12: ...g Arms Floor Plate Arm Restraints Cont 3 Install Arm Restraint mechanisms to each swing arm as detailed below Fig 17 4 Check for proper engagement for the arm restraints as the gear rack should fully engage the gear on the arm Fig 17 SAFETY NOTICE ...

Page 13: ...he power unit Use a separate circuit for each power unit as shown below in Figs 19 Fig 18 IMPORTANT The wiring must comply with local code Protect each circuit with time delay fuse or circuit breaker For 115V single phase use 30 amp fuse WARNING Never operate the motor in line voltage less than 208VAC as motor damage may occur Fig 19 ...

Page 14: ... hydraulic system 2 To lower the lift both carriage s safety latch releases must be manually pulled down to be released to lower lift Fig 20 The latches will automatically reset once the lift ascends approximately 17 from base 3 If latches click out of sync tighten the equalization cable on the one that clicks first THE LIFT IS NOW READY FOR USE IMPORTANT Read Safety Operating Information on follo...

Page 15: ...ises and drop into each latch stop 8 Press lowering release lever on Power Unit to lower lift onto latches to lock the lift in the proper safety position Note Always lock the lift before going under the vehicle Never allow anyone to go under the lift when raising or lowering Read the safety procedures in the manual LOWER LIFT 1 Ensure tools trays stands and or personnel are removed from under vehi...

Page 16: ... rocking Prior to lowering vehicle walk around the lift and check for any objects that might interfere with the operation of lift and safety latches tools air hoses shop equipment After lowering swing the arms out of the path and slowly drive the vehicle out Have someone outside the vehicle guide the driver ALWAYS LOCK THE LIFT BEFORE GOING UNDER THE VEHICLE NEVER ALLOW ANYONE TO GO UNDER THE LIFT...

Page 17: ...and tighten anchors bolts nuts and screws Check wiring switches for damage Keep base plate free of dirt grease or any other corrosive substances Check floor for stress cracks near anchor bolts Check swing arm restraints WEEKLY MAINTENANCE 40 HOURS Check anchor bolts torque to 130 ft lbs for the 3 4 anchor bolts Do not use impact wrench Check floor for stress cracks near anchor bolts Check hydrauli...

Page 18: ...ads for deformation or damage Check cylinder mount for looseness and damage Relocating or changing components may cause problems Each component in the system must be compatible an undersized or restricted line will cause a drop in pressure All valve pump and hose connections should be sealed and or capped until just prior to use Air hoses can be used to clean fittings and other components However ...

Page 19: ...m lift B Bad capacitor call electrician C Low voltage call electrician D Faulty wiring call electrician 5 Lift jerks going up and down A Air in hydraulic system raise lift all the way to top and return to floor Repeat 4 6 times with interval at least 2 min Ensure NOT to overheat the power unit 6 Oil leaks A Power unit if the power unit leaks hydraulic oil around the tank mounting flange check the ...

Page 20: ...２０ 165928FXLK May 2020 POWER UNIT PRIMING WARNING Failure to properly relieve pressure in the following steps can cause injury to personnel ...

Page 21: ...２１ 165928FXLK May 2020 EXPLODED VIEW 1 ...

Page 22: ...２２ 165928FXLK May 2020 EXPLODED VIEW 2 ...

Page 23: ...X 4 14 TPF4 600 00G Drive Over Floor Plate 1 15 GB97 2 2000 D12 Flat Washer D12 4 16 GB70 85 M12X20 Socket Screw M12x20 4 17 TT 6934 046405772 Rubber Pad Swivel Pad 4 18 TT 6934 048417190LKY Swivel Pad weldment 4 19 TT 6934 048417160KY Swivel Pad Screw Collar 4 20 20 GB T895 2 1986 D28 Circlip D28 4 21 GB819 M8X12 Screw M8x12 4 22 TPF4 400 01A Rubber Pad Saddle Pad 2 23 TPF4 400 04 00 Saddle Pad w...

Page 24: ... Screw M8x10 4 53 TT 6134 500 02 MS Short Hyd Hose 14 1 1 Q235 54 TT 6934 500 03 90 degree Hyd Fitting 1 45 55 TT 6835 500 01 MS Low Hyd Hose 1 56 TT 6934 500 04KY Pump Hyd Fitting 1 45 57 O RING O Ring D14 1 D14 58 PU 220V L H X 220V Power Unit 1 DURO 59 GB5781 2000 M8X25 Bolt M8x25 4 60 GB95 1985 D8 Flat Washer D8 4 61 GB93 87 d8 Lock Washer D8 4 62 GB6170 2000 M8 Nut M8 4 63 TT 6934 500 02 Hex ...