Lift King 243156LK+P04, Installation, Operation And Maintenance Manual

Page 1: ...Model 243156LK P04 Motorcycle ATV Lift Installation Operation and Maintenance Manual Version 2nd Manufactured exclusively for Lift King May 2015 ...

Page 2: ...2 2Technical Data 2 3Hydraulic Scheme 2 4 Circuit Diagram 3 Preparing and installation 3 1Site Selection 3 2Surface Condition 3 3Installation Instruction 3 4Preparation for Starting up 4 Operation 4 1Caution and Warning Label 4 2Operation Instructions 5 Maintenance Instructions 6 Parts Drawing and Parts Code List 7 Trouble Shooting Guide ...

Page 3: ...ctions 1 2 Important Information 1 Carefully read this manual thoroughly before installing operating or maintaining this lift 2 This lift is designed for indoor use only and should not be installed in a pit or depression 3 The lifts have specific electrical requirements as described in the Installation Instructions section of this manual 4 This lift has a minimum ceiling height requirement as desc...

Page 4: ...e the lift until contact is made with the vehicle Make sure that the pads and the ramps have properly engaged the vehicle before raising the lift to a working height 7 Keep everyone clear of the lift when the lift is moving the locking mechanism is disengaged or the vehicle is in danger of falling 8 Unauthorized personnel should never be in the shop area when the lift is in use 9 Inspect the lift ...

Page 5: ...e not limited to the following cylinder replacement platform and safety latch replacement motor replacement control board replacement oil replacement and refilling lubrication 19 Anyone who will be in the vicinity of the lift when it is in use should familiarize themselves with following Caution Warning and Safety related decals supplied with this lift and replace them if they are illegible or mis...

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Page 7: ...or lifting motorcycles ATVs and safely holding them in an elevated position It consists of a fixed structural scissor lift and a remote controller 2 2 Technical Data Capacity 1 000 kg Lifting Height Max 1 200 mm Height Min 180 mm Width Overall 800 mm Platform Length Max 2 250 mm Platform Width 800 mm Electric Supply Tolerance 10 1HZ Power Unit 110V 60Hz 10A 1 1KW Ambient Air Temperature 5 40 Ambie...

Page 8: ... 8 Fig 1 ...

Page 9: ...2 3 1 5 9 Hydraulic Oil tank One way va Relief valve c Scheme 2 lve 6 10 Mesh Mesh Restrictor va 9 Fig 2 3 G 7 S alve 11 C Gear pump Solenoid valv Cylinder 4 M ve 8 R 12 P Motor Restrictor va Pipe lve ...

Page 10: ...switch LA42MY 220V 10A 1 KM AC contactor NC1 09 10 24VAC 400V 9A 1 FR Overload relay TA25DU 1 TR transformer ABL6TS06B 1 BR bridge rectifier KBPC1010 1A 1000V 1 FU1 Fuse 5 20 delay 1A 2 FU2 Fuse 5 20 delay 3 15A 1 FU Fuses 6 30 delay 10A 2 MA1 AC motor ML802 4F 1PH 230V 50Hz 1 1KW 1 YV electromagnet TAU1564T 24VDC 520mA 2 YT Solenoid valve 24VDC 1A 1 ...

Page 11: ...tion requirement may cause the lift instability or personal injury Installing on asphalt soft clay floor or near the expansion gap is prohibited 3 3 Necessary Tools Rubber Hammer Sockets and Open End Wrenches Ratchet Driver Vice Grips 3 4 Personal Protective Equipment Always wear proper protective Equipment like working suit shoes gloves glasses etc 3 5 Installation Instruction 1 Unpacking Open th...

Page 12: ...with 6 liter of hydraulic oil AW32 OR AW46 b Change the tank plug black with a ventilating one brass Fig 12 4 Power Hooking Have a certificate electrician establish a 110V 60Hz 10A power supply to the motor through the plug A protection against indirect contact RCCB shall be provided by the user 3 6 Starting up 1 Raise the platform to full height by pressing the UP button 2 Lower the lift to floor...

Page 13: ...t the beginning of this manual Failure to follow Safety Instructions may result in proper damage personal injury or death To avoid personal injury and or property damage permit only trained personnel to operate lift After reviewing these instructions get familiar with lift controls by running the lift through a few cycles before loading vehicle on the lift DO NOT leave ramp attached to lift while ...

Page 14: ... controller b Raise vehicle until the clear the floor then release the UP button c Check wheel clamps and secure straps d Continue to raise to desired height only if vehicle is secure on lift e Push the PARKING button to lower the platform into the locking position and the locking latches will be engaged When any emergency situation comes press down the red emergency stop button immediately to sto...

Page 15: ...nt warning decals If lift is not operating properly DO NOT use until adjustment or repairs are made by qualified lift service personnel DO NOT using the PARKING button instead of the DOWN button NEVER press UP or DOWN button for a long time while the lift is not moving or the whole control system will be damaged Relief the button if you find the lift is not responding to the button actuated Once f...

Page 16: ...en off first loose the nuts on the wheel shaft and rest the wheel on the clamp b Loose the bolts on the platform end of the wheel board Then move them aside with hand hold the wheel clamp base c Lower the base together with the wheel slowly It will be easy to do service job of the wheel ...

Page 17: ...er 9 Check safety latches for free movement and full engagement with lift are working 9 Check hoses connections for leakage Every Month 9 Lubricate locking latch shafts Push latch handle several times for oil to penetrate joints 9 Lubricate the sliding pieces with heavy duty bearing grease 9 With lift lowered check the hydraulic fluid level If necessary add oil as described in the Installation Ins...

Page 18: ...ty of the power unit is about 3L Refill with hydraulic oil if necessary AW 32 or 46 Non Detergent Non Foaming Anti Wear Hydraulic Oil 9 If Lift stops short of full rise or chatters contact your service provider 9 Replace all caution warning or safety related decals on the lift If unable to read or missing Reorder labels from service provider 9 Check all components wear situation ...

Page 19: ... 19 6 Parts Drawing and Parts Code List 6 1 Parts drawing A1 2 9 4 3 11 12 13 14 15 16 17 22 23 20 24 4 1 21 25 8 26 27 ...

Page 20: ... 20 6 2 Parts drawing A2 29 31 32 37 33 34 35 38 39 40 41 38 44 43 42 39 30 36 38 45 48 47 46 49 50 ...

Page 21: ... 21 6 3 Parts drawing A3 29 31 52 53 54 55 31 66 51 51 65 59 60 57 56 58 61 62 63 64 54 4 68 67 27 72 72 27 ...

Page 22: ... 22 6 4 Parts drawing A4 54 1 54 5 54 14 54 13 54 9 54 6 54 7 54 12 54 8 54 2 54 3 54 4 54 10 54 11 ...

Page 23: ... 23 6 5 Parts drawing A5 1 6 5 10 28 ...

Page 24: ... 24 6 6 Parts drawing A6 40 2 40 3 40 4 40 5 40 6 40 7 40 8 40 9 40 10 40 6 40 11 40 12 40 13 40 14 40 15 40 17 40 1 40 40 16 71 40 4 44 1 44 44 2 ...

Page 25: ...de board 2 11 5304 00012 000 Circlip 8 12 JP24 00025 000 hinge shaft 4 13 JP24 00021 000 sliding slot 2 14 JP24 08000 000 wheel slot 1 15 JP24 07000 000 sliding plate 1 16 5105 10014 000 screw 4 17 JP24 09000 000 wheel stop 1 20 5103 08025 000 bolt 16 21 5202 00008 000 nut 6 22 JP24 00018 000 β pin 2 23 JP24 00020 000 shaft 1 24 JP24 06000 000 hinged board 2 25 JP24 01007 000 rubber board 4 26 510...

Page 26: ...0 supporting board 2 40 4 5302 00005 000 flat washer 8 40 5 5303 00005 000 spring washer 4 40 6 5110 05012 000 screw 8 40 7 MK01 00300 000 electromagnetic coil 1 1 40 8 5305 00006 000 E clip 4 40 9 JP24 13003 000 arm shaft 3 40 10 JP24 00016 000 cover 2 40 11 5110 04020 000 screw 2 40 12 JP24 13001 000 long connecting bat 2 40 13 5206 00004 000 self lock nut 4 40 14 JP24 13200 000 arm 2 40 15 5110...

Page 27: ...05000 000 basement 1 54 JP24 04000 000 cylinder 1 54 1 JP24 04100 000 cylinder body 1 54 2 JP24 04005 000 pressure valve 1 54 3 5903 00014 000 combined washer 1 54 4 JP24 04006 000 oil fitting 2 54 5 5303 00012 000 spring washer 1 54 6 JP24 04002 000 piston 1 54 7 JP24 04004 000 guide ring 1 54 8 JP24 04007 000 piston rod 1 54 9 5901 00244 000 O ring 1 54 10 5906 00040 000 dust ring 1 54 11 JP24 0...

Page 28: ... screw 2 61 5303 00008 000 spring washer 2 62 5103 08014 000 bolt 2 63 5901 00010 000 o ring 1 64 JP24 00007 000 hose 1 65 DJ02 00009 000 cable nut 1 66 MK010S 00 control box 1 67 MK01 00002 000 power cable 1 68 MK01 00200 000 remote controller 1 69 JP24 00013 000 tie strip 1 71 JK01 00003 000 cable nut 2 72 5109 05020 000 threaded pin 2 ...

Page 29: ... 29 6 8 Parts drawing B 2 9 10 12 13 14 16 19 20 22 23 24 25 5 15 11 8 7 1 3 6 18 17 4 6 21 ...

Page 30: ...asher 4 10 JK01 10029 000 tapping screw 8 11 MK01 00105 000 rail 1 12 JK01 10010 100 fuse 1A 2 13 DK05 10008 000 fuse 10A 2 14 DK09 10007 000 fuse seat 1 15 JK01 10009 001 fuse seat board 1 16 JK01 10009 000 fuse seat 2 17 5110 04004 000 tapping screw 2 18 MK01 00102 000 bridge rectifier 1 19 JK01 10031 000 tapping screw 2 20 JK01 10005 000 contactor 1 21 JK01 10020 000 cable ring 2 22 JK01 10014 ...

Page 31: ... 31 6 10 Parts drawing C 1 7 2 6 5 4 3 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 23 25 26 33 32 31 30 29 27 34 35 36 37 38 40 39 41 28 42 ...

Page 32: ...BZ01 04004 000 lock nut 1 14 BZ01 04 12 000 protect cap 1 15 BZ14 00001 000 return pipe 1 16 5901 01150 000 O ring 1 17 5901 01120 000 O ring 1 18 5901 00008 000 O ring 1 19 BZ02 03000 000 gear pump 1 20 5105 08075 000 bolt 2 21 5117 06008 000 self lock nut 4 22 BZ14 02100 000 tank 2 23 QY02 03002 000 ventilating cover 1 24 QY02 03002 000 combined seal washer 1 25 BZ14 01001 000 sucking pipe 1 26 ...

Page 33: ...ew 4 35 BZ30 04001 000 valve block 1 36 5601 00800 000 ball 2 37 BZ01 00002 000 threaded pin 2 38 BZ14 05003 000 capacitor caver 1 39 5110 04010 000 screw 2 40 5302 00004 000 flat washer 2 41 BZ14 05002 000 start capacitor 1 42 BZ14 05004 000 cable nut 1 ...

Page 34: ... in advance 4 Overloading lift 1 Supply correct voltage to motor 2 Clean lowering valve 3 Reset the pressure of relief valve 4 Check vehicle weight and or balance vehicle weight on lift Lift slowly settles down 1 Check valve is blocked 2 Lowering valve isn t opened fully 1 Clean check valve 2 Clean lowering valve Slow lifting speed 1 Air mixed with oil 2 Suction stub looses 3 Relief valve opens in...