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4-1. GENERAL

Planned maintenance consists of periodic visual and operational checks, parts inspection,        

lubrication and scheduled maintenance designed to prevent or discover malfunctions and        

defective parts. The operator performs the checks in Section 3, and refers any required servicing 

to a qualified maintenance technician who performs the scheduled maintenance and required 

servicing.

WARNING: Modifications and additions which affect capacity and safe operation shall not be 

performed without manufacturers prior written approval.

4-2. MONTHLY AND QUARTERLY CHECKS

Table 4-1 is an inspection and service chart based on normal usage of equipment eight hours 

per day, five days per week. If the lift truck is used in excess of forty hours per week, the fre-

quency of inspection and service should be increased accordingly. These procedures must be 

performed by a qualified technician or your Lift Products service representative.

INTERVAL INSPECTION OR SERVICE

Monthly

Check condition of pump motor

Monthly

Check condition of hydraulic fitting and hoses

Monthly

Check caster wheels (if equipped) for wear and proper function

Monthly

Inspect wiring for loose connections and damage insulation

Monthly

Lubricate unit (See Table 4-3)

Quarterly

Check cylinder wiper and packing

4-3. LUBRICATION

Refer to table recommended types of grease and oil. Table 4-3 in conjunction with figure 4-1 

identifies the items required lubrication.

    

Table 4-2 Recommended Lubricants and Oils.

 

No. 1 Grease-Lithium base, general purpose.

 

No. 2 Hydraulic oil-heavy duty with viscosity of 150 SUS 

 

       (in temperature below 32 degree F use 100 SUS) foam suppressing agent 

 

       and rust and oxidation inhibitors.

 

Part No. 900855 ( 1 gallon)

 

                900893 (1 quart)

 

No. 3 Moly-Grease-Dow Corning Molykote 44 (contains silicone)

 

Part No. 055753

 

 

Summary of Contents for Roto-Max

Page 1: ...Roto Max Work Positioner Operation Maintenance Lift Products Inc P O Box 349 Elm Grove Wisconsin 53122 0349 PH 877 543 8776 FX 262 521 5725 Manual 19950 1...

Page 2: ...rating position Never place and part of your body into the structure Keep feet clear of lift table Do not overload lift table Check capacity plate for load weight and loading information Before liftin...

Page 3: ...el number serial number and lifting capacities are stamped on the name plate Figure 1 1 The lift travel can be determined by subtracting the lowered height from the el evated height Users shall comply...

Page 4: ...es incorporated into the design are All control functions automatically return to OFF when released Travel limit switch to restrict lift motion above the preset limit Pressure compensated flow control...

Page 5: ...to the power receptacle 4 Using the control box check for proper operation When the UP button is depressed the platform should remain stationary When the DOWN button is pressed the platform should lo...

Page 6: ...Do not handle unstable or loosely stack loads Use special care when handling long high or wide loads to avoid tipping loss of load or striking bystanders 5 Check for obstructions when raising or lower...

Page 7: ...Operator Check List which can be modified as necessary to fit your operation WARNING Periodic maintenance of this lift table by a QUALIFIED TECHNICIAN is required CAUTION A QUALIFIED SERVICE TECHNICI...

Page 8: ...g fittings or damaged lines Check for proper operation of lift and lower to their maximum positions Check for signs of leakage Check for loose or bent mounting Check that the limit switch shuts off th...

Page 9: ...atform the lift table should be fully lowered Refer to paragraph 3 3 2 for rolling edge load capacity 3 5 3 RAISING CAUTION Do not exceed the rated frequency of operation indicated on the lift table P...

Page 10: ...el No Shift CHECK Decals Name Plate Condition of Hydraulic Lines Condition of Power Switchbox Controls Lift Lower Controls Lift Limit Operations Missing Hardware Hydraulic Leaks Cylinders Valves Hoses...

Page 11: ...11 NOTES...

Page 12: ...should be increased accordingly These procedures must be performed by a qualified technician or your Lift Products service representative INTERVAL INSPECTION OR SERVICE Monthly Check condition of pum...

Page 13: ...hannel See Table 4 2 No 3 7 Position the cylinder s in the channel and secure with the mounting bolt s 8 Raise the platform and position the maintenance safety bars in their proper disengaged position...

Page 14: ...bricate Replace Overhaul cylinder Replace Check power source Repair as required Replace Correct condition Replace Repair as required Look for loose fittings in the hydraulic line Repair fittings Look...

Page 15: ...15...

Page 16: ...16...

Page 17: ...ll Models 125 R012 Cylinder All Models 125 2 M92 Flow Control Valve All Models 125 1352 1 5 Steel Hydraulic Line All Models 125 36 7290 Pressure Hose All Models 125 31RB Push Button Control All Models...

Page 18: ..._________________________________________________________________ _______________________________________________________________________________________ Name of person completing this form___________...

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