Lincoln Electric 13232, Operator'S Manual

Page 1: ...or s Manual Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnelectric com A Lincoln Ser...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some cases it may be necessary to remove safety guards to perform required maintenance Remove guards o...

Page 4: ...to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with su...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...the arc and filter contaminants out of the air The ventilation or exhaust needed for your application depends upon many factors such as Workspace volume Workspace configuration Number of welders Weld...

Page 7: ...emental Information Not listed Nuisance value maximum is 10 milligrams per cubic meter PEL value for iron oxide is 10 milligrams per cubic meter TLV value for iron oxide is 5 milligrams per cubic mete...

Page 8: ...ON C REPLACEMENT FILTER OPTIONS C 1 MAINTENANCE SECTION D MALFUNCTIONS AND EMERGENCIES EFFECTING THE FILTER UNIT D 1 ESCAPE OF NOXIOUS SUBSTANCES OR RADIATION D 1 PERIODIC MAINTENANCE D 2 MAINTENANCE...

Page 9: ...50 60 HZ SUPPLY FUSE Class J OR CC 15A 600V Protection Class fan Motor IP55 Sound Level 72db Footprint Dimensions 45 X 65 Inches Overall Height 147 inches Overall Weight 1830 lbs Filter Merv 16 Nano N...

Page 10: ...e safety features Electrical connection to be executed in accordance with local requirements Ensure compliance with the EMC regulatory arrangements Check the working environment Do not allow unauthori...

Page 11: ...ust and fume producing areas or placed strategically throughout the guidelines Install circulator along the perimeter of shop away from open doors and exhaust fans Position near input power and compre...

Page 12: ...der Lift Drill The installer is responsible for following federal state and local safety codes and regulations WARNING FALLING EQUIPMENT can cause injury Remove the side access panel as shown Connect...

Page 13: ...e to 5 6 bar 72 87psi Motor cable with the unit is 20ft long Note Check the voltage rating on the yellow Lanyard decal on the Prism Circulator 4000 models have 460V or 230V three phase identify the ap...

Page 14: ...to a power supply grounded according to the National Electrical Code and local codes All electrical wiring which includes primary secondary electrician ELECTROCUTION HAZARD Disconnect mains before ser...

Page 15: ...placement instructions Before opening door unit must be off and the power switch on the side of the control panel turned to the off position FIGURE A 5 FIGURE A 6 FIGURE A 7 FIGURE A 8 Step 6 lock doo...

Page 16: ...zontal vanes in the fan exhaust This can different fan speed Fan Speed Air ow CFM m hr Max Throw Distance m Low 2000 3398 70 21 3 Medium 3000 5097 90 27 4 High 4000 6796 120 36 6 PRISM CIRCULATOR 4000...

Page 17: ...d Solid light indicates that the EC motor drive has faulted C FAN RUNNING Light green indicates the unit is operational and fan is running D RESET DRIVE ALARM Button When RESET DRIVE ALARM PUSH BUTTON...

Page 18: ...off filter cleaning will resume at the same sequence it was stopped at i Online cleaning is activated with the Delta P pressure drop settings Default level is 1000Pa with a range of 100Pa 2500Pa When...

Page 19: ...ustable 100 to 1500 millisecond PulseS2 Adjustable pulse duration for Solenoid 2 default is set to 200 millisecond adjustable 100 to 1500 millisecond PulseS3 Adjustable pulse duration for Solenoid 3 d...

Page 20: ...N RUNNING The above screen appears during Fan running to indicate following FanRunningManual this to indicate fan is running in manual mode In auto mode FanRunning Auto will be displayed FiltrPr Filte...

Page 21: ...y entering password 1234 user can access to change Auto mode time schedule as shown Select HW1 by scrolling using down push button PRISM CIRCULATOR 4000 ON OFF TIME SCHEDULE Auto ON OFF time can be se...

Page 22: ...rtridge MERV 16 high efficiency thermal bonded PTFE KP4519 4 with oil resistant technology MERV 11 spun bond polyester filter cartridge KP4519 5 cartridge with oil resistant technology MERV 16 high ef...

Page 23: ...ry instructions using the plastic sack disposal system supplied Maintenance should only be performed by authorized qualified and trained persons skilled using appropriate work practices When cleaning...

Page 24: ...ose of particulate if necessary Check and log filter pressure Check incoming pressure EVERY 6 MONTHS Ensure that the Cubic Feet per Minute CFM is operating to the engineered specifications based on th...

Page 25: ...may be classified as hazardous waste and will need to be disposed in accordance with federal state and local regulations which could vary from state to state and between local municipalities within th...

Page 26: ...r 2 Unclasp handles to lower lters for removal 1 Install new filters making sure they are pushed against rear of unit 2 Reclasp filter handles to lift filters to their sealed position 3 Re lock door l...

Page 27: ...it into the machine until it stops 2 Lift the handle and allow the left and right latches to rotate inward 3 Release the handle and ensure both latches are engaged with the handle and the handle is lo...

Page 28: ...ific adjustments maintenance or repair jobs which are not dealt with in this manual please contact Lincoln Electric Automation Department 888 935 3878 Make sure you have the following data on hand pro...

Page 29: ...LECTRIC COM LOCATOR Observe all Safety Guidelines detailed throughout this manual PROBLEMS SYMPTOMS POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION FUNCTION PROBLEMS 1 between control box and tank valves...

Page 30: ...e PLC Fan speed is controlled via this input feeding into a PID control loop 3 If all recommended possible areas of mis adjustment have been checked and the problem persists Contact your local Lincoln...

Page 31: ...ke coming out of the inlet opening s Pollution of the facility 1 Outlets blocked 2 Filter cartridge clogged 1 Remove obstructions from the outlet opening s and or connected ductwork 2 Replace filter c...

Page 32: ...R REFER EC FAN MOTOR DRIVE SPECIFICATION FOR PROPER INPUT VOLTAGE AND FUSE RATING L3L2L1G 1 2 3 L2 L3 PE 40 NOTES N A COMPONENTS OUT SIDE OF THE CONTROL PANEL ARE INDICATED BY CIRCUIT SURROUNDED BY DO...

Page 33: ...LASS CC 2A 02 02 02 02 120V 240VAC 50Hz 60Hz 1 FUSED DISCONNECT PLC1 14 AWG 14 AWG 2T1 4T2 6T3 PLC easyE4 8IN 4 RELAY O P 14 AWG 24V DC 1N 1L1 0VDC PLC 1 2 3 DC POWER POWER SUPPLY PS1 TB1 TB2 115V 230...

Page 34: ...4 I5 I6 I7 1 INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 FiltPr 0 10VDC 86 OUTPUT Q1 OUTPUT Q2 3 2 4 5 6 INPUT PLC1 OUTPUT 86 SOL1 88 31 OUTPUTQ3 OUTPUT Q4 27 7 8 89 I1 INPUT 7 INPUT8 I8 DuctPr 0...

Page 35: ...RIC COMPANYWorld s Leader in Welding and Cutting Products L18498PRINT A 06 Sheet 4 of 5 I2 I3 I4 INPUT 1 INPUT 2 INPUT 3 INPUT 4 RELAY OUTPUTS INPUTS EM1 I1 FILTER CLOG ALARM LAMP LT2 02 50 FAN RUNNIN...

Page 36: ...Cleveland Ohio 44117 1199 U S A THE LINCOLN ELECTRIC COMPANYWorld s Leader in Welding and Cutting Products L18498PRINT A 06 Sheet 5 of 5 ANALOG OUTPUTS ANALOG INPUTS EM2 MOTOR SPEED 0 10V SPEED 0 10V...

Page 37: ...30V COM KL2 2 KL2 2 YELLOW NO KL2 1 KL2 1 RED GND KL3 3 KL3 3 GRAY Din1 KL3 4 KL3 7 BLUE Ain1U KL3 10 KL3 4 PINK Aout KL3 11 KL3 14 GREEN CONNECTION ITEM 6 EC FAN DESC CABLE LEAD YELLOW TB1 88 RED TB1...

Page 38: ...F 7 DIAGRAMS K5140 1 and K5140 2 LAG BOLT MOUNTING DETAILS 36 0 62 5 O 66 4x 43 0 64 0 PRISM CIRCULATOR 4000 65 45 147 95 64 43 101 90...

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Page 42: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 43: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 44: ...or communications Moreover the provision of such information or technical information does not create expand or alter any warranty on our products Any express or implied warranty that might arise fro...