Lincoln Electric 8695 4791, Instruction Manual

Page 1: ...ACHINE OPTITOME HPC III SAFETY INSTRUCTIONS FOR OPERATING AND MAINTENANCE SAFETY INSTRUCTIONS FOR OPERATING AND MAINTENANCE Instruction manual ISSUE EN REF 8695 4791 REVISION B DATE 03 2022 Original instructions ...

Page 2: ... in accordance with applicable European directives Please refer to the CE declaration enclosed to identify the directives applicable to it The manufacturer shall not be liable for any combination of parts not recommended by it For your safety please follow the non limitative list of recommendations and obligations a large part of which are included in the Labour Code Please inform your supplier if...

Page 3: ...upply 11 D ASSEMBLY AND INSTALLATION 12 1 Installation conditions 12 2 Floor preparation 13 3 Putting in place the Optitome 2040 13 4 Putting in place the Optitome 1530 19 5 Connecting the energy supplies 21 E OPERATING MANUAL 22 1 Description of controls 22 2 Starting up the machine 23 3 Shutting down the machine 25 F MAINTENANCE 26 1 Care 26 2 Change in consumables 27 3 Troubleshooting 28 4 HMI ...

Page 4: ...instructions carefully before installing using or maintaining the machine Keep these instructions in a safe place for future reference These instructions must accompany the described machine or equipment if there is a change in ownership up to the time of destruction Display and pressure gauge Measurement instruments or displays of voltage intensity speed accuracy etc are to be considered as indic...

Page 5: ...k or hazard due to the presence of a hot surface Use of safety visor mandatory Warning of a risk or hazard due to moving mechanical parts Use of safety clothing mandatory Warning of a risk or hazard due to the closing movement of moving mechanical parts of a machine Cleaning the working area mandatory Warning of a risk or hazard due to the presence of a laser radiation Use of breathing protection ...

Page 6: ...OPTITOME HPC III VI ...

Page 7: ...1 User s guide A IDENTIFICATION The information below should be provided in all correspondence ...

Page 8: ...or any extended absence the operator must shut off the supply of utilities electricity and fluids Before anyone starts working between the rolling tracks make sure that the power supply to the machine has been switched off locking an emergency stop button is sufficient Switch the power source off while changing the wearing parts of the torch if the plasma process is being used The lighting on the ...

Page 9: ...CAUTION While handling sheets to cut take the necessary precautions to avoid impacts on the machine and the rolling tracks Impacts on any of the elements can lead to squareness faults or the malfunctioning of the electrical shaft and therefore incorrect cutting of the workpieces For safety reasons the operator may not climb on the cutting tables to handle the workpieces An accidental manoeuvre cou...

Page 10: ...URGENCE PEUT ETRE DANGEREUX 2 Layout The operator station is located before the control console The machine you have purchased can be hazardous if you do not take certain precautions for use Make sure that no part of the machine can come within less than 500 mm from an obstacle Important the operator passage way must absolutely be clear over a minimum width of 800 mm according to safety standards ...

Page 11: ...5 User s guide ...

Page 12: ...TOME HPC III 6 C DESCRIPTION 1 Description 1 Beam 2 Cutting table with guide rails 3 Tool carriage 4 Control panel 5 HPC Digital Process III CNC control 6 Electrical power system 7 Tool holder 1 3 7 2 4 5 6 ...

Page 13: ...cutting to allow the occasional cutting of black steels maximum thickness 50mm optional WEN marking or FELT marking The control console supports the operating approach The integration of an extraction table included in the basic offer that can be connected to any extraction and or filtration system and fitted with slag collector boxes makes its conditions of use maximally safe and healthy The plat...

Page 14: ...OPTITOME HPC III 8 3 Mechanical system ...

Page 15: ...ed is 15m min A console cabinet to be fastened to the floor contains all the electrical and electronic equipment that is required for control and operator dialogue This is a mechanically welded box that is fixed to the floor between the machine frame and which has a Ø 350 outlet for connection to an extraction system For this table we recommend the use of extraction with filtration that is suited ...

Page 16: ...e ball slides P1 for optimum guidance The powered carriage has the following functions Support for transverse power system Support for one or more tools with option 6 Power systems M1 Brushless 750W 3000 rpm power motor M2 1 19 5 reduction gear M3 M2 20 tooth pinion ...

Page 17: ...of energy electricity air gas and water The devices must be clearly identified They must be of the locking type The products AS CM OPT2D1530FL1 and AS CM OPT2D1530FL3 are delivered with 1 400V 16A male connector for supplying power to the machine 1 400V 125A male connector for supplying power to the power source To be paired with a female connector of the same type offering adequate protection dat...

Page 18: ...d for rating the protection is provided on the identification plate of the machine GAS SUPPLY see layout drawing supplied PNEUMATIC SUPPLY see layout drawing supplied The user must provide a source of compressed air with a regulator that can supply the required flow and pressure The air must be clean de oiled and degreased QUALITY CLASS according to standard Solid pollutant class Class 3 Grain siz...

Page 19: ...ess over the entire site with additional travelling tracks 10 mm 30 mm level difference of screed 5 mm m max see layout drawing supplied Tools required for installing a machine on the site Level offering accuracy of 1 10 per metre Hammer drill for concrete for Ø16 bit Tape measure chalk line Vacuum cleaner 24 mm open ended spanner 24 mm ring spanner 3 Putting in place the Optitome 2040 The compone...

Page 20: ... The use of adjustable chains with four strands with highly recommended Operator protection Helmet Gloves Safety shoes Unload the console and the bundle pallet 60 daN Pre adjust the level using the adjustment screws Anchor the table to the floor at the four corners with the dowels supplied ...

Page 21: ...loosen the two duct transport screws to slightly move away the duct and access the fastening plates mind the cables and pipes Adjust the machine horizontally with the adjustment screws in the two planes placing the level on the guide rails ...

Page 22: ...the lock nuts of the adjustment screws Sling the second part of the table Operator protection Helmet Gloves Safety shoes Set the table against the first part using the two centring pins as a guide Bolt the two parts of the table ...

Page 23: ...he guide rails and racks of the first part of the table Join the ends of the aluminium sections to each other with the joining irons P1 without locking them Loosen the guide rails and racks and put them in contact C1 with those of the first part Lock them making sure they are in close contact with the support irons that act as the positioning reference Also lock the section joining irons ...

Page 24: ...placing the level on the guiding rails Proceed similarly with the third part of the table Add the 180mm guide rail R1 on each side and the mechanical stop B1 to the left Put the covers C1 at the end of the aluminium sections Fasten the chain duct in the two supports taking support from the floor with the two outer screws ...

Page 25: ...nging points provided with appropriate slinging equipment Check the flatness of the floor with an optical level and identify the high point Place the first part of the table in the location provided IMPORTANT The use of adjustable chains with four strands with highly recommended Operator protection Helmet Gloves Safety shoes ...

Page 26: ...screws in the two planes placing the level on the guide rails Block the lock nuts of the adjustment screws Unload the console 160 daN and the bundle pallet 60 daN Pre adjust the level using the adjustment screws Anchor the table to the floor 6 feet with the dowels supplied ...

Page 27: ...itching on the power to the machine check the whole machine with an optical level setting the sight on the ends of the beam guide rail and moving the machine electrically if necessary readjust with the help of the adjustment screws and the fastening plates NB In no event is there any need to disengage the power systems ...

Page 28: ...up button 3 Power down button 5 M B Plasma tool holder button 6 Central locking eight way joystick 7 USB connector 8 Cycle stop Fault indicator button 9 Cycle start button 10 Forward button 11 Backward button 12 Return button 13 Hold jog button 14 High speed button 15 RJ45 connector 16 Speed adjustment button 17 Cycle maintenance key button ...

Page 29: ...mately 1 min At the end of the initialisation process the screen is Press button 2 to put the machine into service Button 2 is on and steady If the button does not light up check that the emergency stops 1 and at the end of the beam are released When it is put into service the HPC3 Digital Process HPi indicates any faults relating to the starting up of the plasma machine The lamp 8 lights up and m...

Page 30: ... edited or exported There are several ways to cut a part Select a job to make a part that has already been made Select a program then the material and cutting performance Select a standard shape enter its dimensions and then the material and cutting performance for a new workpiece For more details about the use of the HPC3 Digital Process Hpi refer to documentation no 8695 4995 2 1 On the HMI Huma...

Page 31: ...on 3 to confirm Wait for the NC system to shut down black screen Switch off the disconnector on the side of the electrical cabinet Switch off the main machine disconnector 3 Shutting down the machine Before switching off the power supply to the machine it is absolutely necessary to stop the HPC3 Digital Process HPi ...

Page 32: ...ing of the electrical shaft and therefore incorrect cutting of the workpieces CAUTION BEFORE ANY MAINTENANCE OPERATION REMEMBER TO Switch off and lock out the electricity supply Switch off flush and lock out the gas and compressed air supplies CAUTION All work at heights maintenance troubleshooting etc on the machine must be carried out with appropriate personnel lifting equipment IMPORTANT Do not...

Page 33: ...he transverse carriage and 4 on the machine X axis We recommend the use of lithium soap grease class NLGI 2 example make WYNN S type HPG make HAFA type MOUWAN GREASE Lubricate each ball bearing at the operating temperature by moving it It is better to lubricate several times with small quantities of lubricant Monthly Date of the operation Check the condition of all the electrical cables particular...

Page 34: ...ct the program or the kerf compensation 288 No tool has been selected The program is a standard shape and requires tool selection by the HMI Select the tool before starting the program 960 Axis X or Y Variable drive alert Axis at positive limit The electrical limit switch has been reached Jog away the axis in the opposite direction and clear the alarm 961 Axis X or Y Variable drive alert Axis at n...

Page 35: ...g for a process not defined in the setup Correct the part program code S 1069 Request for a undefined process The part program is asking for an unknown process Correct the part program code S 1071 No operating feedback from the filter There is no operating feedback from the filter since more than 30 seconds but a cut has been requested Process stopped Start up the extraction system and check if it...

Page 36: ...e parts of a machine or installation are referenced in the photographs and sketches The descriptive tables contain three types of item items normally held in stock 4 items not held in stock 8 items upon request no reference For such parts please complete the list of parts page and send us a copy In the Order column state the number of parts required and indicate the type and number of your equipme...

Page 37: ...stock 8 not in stock upon request Ref Part no Stock Order Description M1 W000402582 4 SANYO R2AA 750W ABS motor M2 P07004221 Reduction gear M3 P07004229 Z 20 M2 shaft pinion While ordering parts please indicate the quantity and note the number of your machine in the box above TYPE Number ...

Page 38: ...nal rack length 2000 mm P07004138 Longitudinal rack length 1432 mm M3 P07032207 Rail for longitudinal ball slide length 3940 mm M4 W000366563 8 Transverse rack length 2000 mm M5 P07004118 Rail for transverse ball slide length 1380 mm P07004123 Rail for transverse ball slide length 600 mm While ordering parts please indicate the quantity and note the number of your machine in the box above TYPE Num...

Page 39: ...Transverse rack length 834 mm M5 P07004122 Rail for transverse ball slide length 1920 mm P07004123 Rail for transverse ball slide length 600 mm For Optitome 2060 M2 P0700 4166 Longitudinal rack length 1357 mm P0700 4167 Longitudinal rack length 1771 mm W000366563 Longitudinal rack length 2000 mm M3 P07004122 Rail for longitudinal ball slide length 1920 mm P07004118 Rail for longitudinal ball slide...

Page 40: ...OPTITOME HPC III 34 Electrical components E30 E29 E20 E21 E22 E28 E27 E26 E25 E1 E23 E8 E7 E6 E5 E24 ...

Page 41: ...5963 Relay 24VAC DC 6A 1RT E22 W000383699 Contactor LC1D12BD E23 W000385169 4 Power supply 230V 24VDC 10A E24 W000400307 Emitting photocell Receiving photocell W000400640 Cell alignment laser E25 AS CS C5703329 8 GL10 power supply module E26 AS CS C5703330 8 GL10 EtherCAT module E27 AS CS C5703324 8 GL10 16 digital inputs module E28 AS CS C5703325 8 GL10 16 digital outputs module E29 AS CS 0708707...

Page 42: ...OPTITOME HPC III 36 Lincoln Electric France S A S Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly Cedex www lincolnelectriceurope com PERSONAL NOTES ...