Lincoln Electric 95032131NG, Safety Instruction For Use And Maintenance

Page 1: ...POSIMATIC PS30 SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE POSIMATIC PS30 W000385394 POSIMATIC PS30 PLASMA 95032131NG EDITION EN Instructions for use REF 8695 6650 REVISION C DATE 10 2019 Original in...

Page 2: ...Please refer to the enclosed CE declaration to identify the directives applicable to it The manufacturer will not be held responsible where items not recommended by themselves are associated with this...

Page 3: ...ENDATIONS 3 C DESCRIPTION 4 1 DESCRIPTION 4 2 DETAILED DESCRIPTION 8 D ASSEMBLY INSTALLATION 14 1 HANDLING THE POSIMATIC 14 2 PUTTING IN PLACE 15 3 FIXING THE POSIMATIC 15 4 ELECTRICAL CONNECTIONS 15...

Page 4: ...rent speed pressure etc whether analog or digital should be considered as indicators For operating instructions adjustments troubleshooting and spare parts see safety instructions for use and maintena...

Page 5: ...IDENTIFICATION Please enter the number of your machine in the following box Quote this information in all correspondence 1 Manufacturing factory code 4 Year manufactured 2 Manufacturing year code 5 P...

Page 6: ...rovided for that purpose in the frames Before using the machine make sure that all the guards are in place All guard covers must be screwed in Only authorised personnel may access electrical cabinets...

Page 7: ...g make sure that the ground of the power source is connected to the piece before you start welding Never modify the machine The positioner is not designed for anchoring or lifting equipment The use of...

Page 8: ...t position a Main characteristics POSIMATIC PS30 POSIMATIC PS30 PLASMA All positions load Kg 3000 3000 Maximum tilt torque m kg 1300 1300 Time for 135 s 54 54 Table tilt angle 135 135 Tilt axis plate...

Page 9: ...8695 6650 C C DESCRIPTION POSIMATIC PS30 C 5 b Dimensions and space requirements POSIMATIC PS30...

Page 10: ...tilting torque Admissible load in daN Y1 in relation to the distance in mm L1 of the part centre of gravity in relation to the surface of the plate Z1 Authorized area Z2 Prohibited area vertical plat...

Page 11: ...gram of the rotating torque Admissible load in daN Y2 in relation to the distance in mm L2 between the centre of gravity and the rotation axis Z1 Authorized area Z2 Prohibited area vertical plate Y2 L...

Page 12: ...M1 in which the tilting mechanical M2 components are mounted It supports the rotating plate M9 The frame M1 supports also The tilting gearbox M3 The electrical cabinet E1 The tilting frame M2 support...

Page 13: ...easy attachment of parts to be welded Grooves are provided to accommodate bolts in such a maner that bolts cannot be accidently remove from the slots The central hole 40 is extended by a tube that ru...

Page 14: ...Motor M6 Gearbox M7 Drive gear M8 Cogged ring A wheel and worm reduction gear E5 M6 transmits the rotation movement to the cogged ring M8 through the drive gear M7 Speed control is made via a potentio...

Page 15: ...or E4 actuates the wheel and worm reduction gear M3 by pulleys and belt M21 The gear unit M3 transmits the motion to the cogged quadrant M5 via the drive gear M4 and pinions M16 and M17 fixed with wit...

Page 16: ...hat rub against the plate M9 The capacity of this welding ground connection 1000A for a 100 duty factor is such that it enables nearly all welding processes to be used In order to avoid overheating of...

Page 17: ...g limit switch Two limit switches E7 switch off motor power supply when the mobile sub assembly reaches the extreme position 0 and 135 M11 Toothing protective A toothing protective M11 keeps the opera...

Page 18: ...G THE POSIMATIC Sling the POSIMATIC in its wooden packaging as indicated in the drawing Unpack the POSIMATIC from its delivery packaging Sling the POSIMATIC always using the slinging eyes which are pr...

Page 19: ...x 190 HBP 16 18 2120 FISCHER Metal FA 16 x 20 FB 16 x 25 16 16 1200 1200 Chemical RM 16 RGM 16 x 190 18 3750 SPIT Metal 050680 FIX 16 45 16 810 to bis 1270 Chemical M 16 5209 SM 16 5224 18 2175 4 ELEC...

Page 20: ...ct the Auto control of POSIMATIC Hold control OPTIONAL 10V SETPOINT Remove the two shunts Connect the external 10v setpoint to terminals 24 and 23 to terminal 23 to terminal 24 To select an operating...

Page 21: ...elements are properly tightened transport may have loosened them especially tilt limit switches check that electrical connections are correct b Checking phase direction check that the electrical conne...

Page 22: ...ic starting up C1 Rotation speed adjustment potentiometer I C2 Power on pushbutton variable drive 0 C3 Power off pushbutton variable drive C4 Switch with three fixed positions for rotation direction T...

Page 23: ...8695 6650 C E OPERATOR MANUAL POSIMATIC PS30 E 19...

Page 24: ...with level control windows filling plugs and drain plugs This reduction gears can operate at an ambient temperature from 0 C to 40 C The bearing of the positioning ring is lubricated with grease Exter...

Page 25: ...pecially the bottom of the teeth 3 Grease the cogging with a brush Grease HPG 400 Positioning ring bearing Grease the bearing with the help of greasers accessible when plate is unmounted Esso beacon 2...

Page 26: ...t is advised to unmount completely the plate and also check the tightening of the screws that hold the positioning ring on the box WELDING GROUND CONNECTION Check the condition of the contact surfaces...

Page 27: ...drive gears Grease the bearing with the help of greasers Esso beacon 2 Positioning ring cogging Check the condition of the teeth of the ring and his pinion gear Tilting cogged sector Check the conditi...

Page 28: ...done hold the screws 1 in position and tighten the nuts 2 WARNING The air gap has to be be checked regularly It has to be inside the min and max values mentioned in the table A too high value can lead...

Page 29: ...rotation or 148 and 43 left hand rotation to control the operating direction Make the connection with a shunt or external contact see electrical connections When using an external 10V setpoint check t...

Page 30: ...ontact see electrical connections The motor is not powered Check that the thermal relay Q3 has not tripped Then check that the thermal relay is correctly adjusted according to the table below type 03...

Page 31: ...24V too high or too low Check the wiring of the control terminals F1100 F1110 Maximum frequency reached Check the control signals and adjustments Inspect the deceleration gradients P421 P423 and the c...

Page 32: ...F MAINTENANCE 8695 6650 C F 28 POSIMATIC PS30...

Page 33: ...rts duly completed Please specify in the Order column the number of parts desired and indicate the type and the serial number of your equipment For items noted on the photos or sketches but not in the...

Page 34: ...F MAINTENANCE 8695 6650 C F 30 POSIMATIC PS30 MECHANICAL PART...

Page 35: ...000386958 W000386958 Gearbox M10 W000386969 W000386969 Ground connection E4 W000386981 W000386981 Motor M3 W000386959 W000386959 Gearbox M13 W000386973 W000386973 Bush M21 W000386975 W000386975 Belt M...

Page 36: ...F MAINTENANCE 8695 6650 C F 32 POSIMATIC PS30 ELECTRICAL PART...

Page 37: ...ive for PS30 Plasma 570 0269 RES02 addon for PS30 Plasma A7 W000366020 W000366020 Two fixed pitch selector head A7 W000366042 W000366042 Body A7 W000366044 W000366044 Contact A11 9109 3173 9109 3173 4...

Page 38: ...F MAINTENANCE 8695 6650 C F 34 POSIMATIC PS30 PERSONAL NOTES Lincoln Electric France S A S Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www lincolnelectriceurope com...